Product catalogue. Hose Assembly Machines, Crimpers, Cutters, Test Benches & Accessories.

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1 Product catalogue Hose Assembly Machines, Crimpers, Cutters, Test Benches & Accessories

2 About Us Custom Crimp Europe is a subsidiary of Custom Machining Services Incorporated, which is the leading U.S. producer of hydraulic hose crimpers, crimping dies and accessories for the last 20 years. We carry a wide range of compact, industrial and portable hose crimping products as well as hose saws and test benches. Our aim is to help you choose the right product for all your crimping needs. Custom Crimp Europe carry a wide range of standard dies for our Crimpers. Custom made dies and dies for other brands of hose crimpers are also available. Please contact us to discuss your specific design requirements.

3 CONTENT Our range of crimping machines, test beds hose saws and accessories are also available to view at D-Series pages 4-7 The mobile crimpers with the power and portability to handle most hose and fitting combinations. EU-Series pages 8-13 A wide range of options and capacities to service a full time business with the emphasis on speed, accuracy and repetition. test benches pages Designed with features that make proof and burst testing of production hose assemblies, a quick and easy procedure. H o s e saws page 16 Rugged and dependable, these saws offer features not found on other saws so choose the one to suit your capacity. Ferrule Vise crimpers page 18 The ideal solution for light duty repetitive hose crimping. DIES page 19 We have a wide range of standard dies available but can offer a custom die service and dies for other brands.

4 D series Mobile & Bench Top Crimpers A STANDARD DIE FITTED IN THE BOTTOM OF THE D-SERIES CRIMPER TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 D100H Hand Pump Hose Crimper The D100 Series Hose Crimpers are the go anywhere crimpers with the power and portability to handle most hose and fitting combinations up to 1inch hose. The D100H (Hand Pump) Hose Crimper can be carried anywhere the job demands and offers the same precision and flexibility as all of the D100 models. 1inch, 2 wire hydraulic hoses ⅝ inch, 4 sp 1inch industrial hoses Crimp force 35 tonne D100P Pneumatic Hose Crimper The D100 Series Hose Crimpers are the go anywhere crimpers with the power and portability to handle most hose and fitting combinations up to 1inch hose. The D100P can be used wherever a source of 100psi air is available. A STANDARD DIE FITTED IN THE BOTTOM OF THE D-SERIES CRIMPER 2 stage hand pump includes carry base plate L : 400mm - W : 400mm - H : 425mm Micrometer style crimp adjustment Weight 32Kg 1inch, 2 wire hydraulic hoses ⅝ inch, 4 sp 1inch industrial hoses Crimp force 35 tonne Air / Hydraulic pump includes carry base plate L : 400mm - W : 400mm - H : 425mm Micrometer style crimp adjustment Weight 38Kg 4 For more details on our range of crimping machines, call our sales team on

5 D series Mobile & Bench Top Crimpers TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 D160SH & D160SP Mobile Hose Crimpers Weighing only 50lb, the 60 tonne cylinder has the capacity to crimp up to 1¼, 4 sp hose and is a truly portable crimper that can be carried to almost any location where service is required. The removable pusher and inverted die position make accurate fitting positioning easy. A MICROSITE INDICATOR ON THE MICROMETER ALLOWS THE OPERATOR TO MAKE ACCURATE, REPEATABLE CRIMPS. 1¼ inch, 4 sp 10,000 psi Pump Crimp force 60 tonne L : 400mm - W : 400mm - H : 425mm Micrometer style crimp adjustment Weight 25Kg REMOVABLE PUSHER MAKES IT EASY TO INSERT RIGHT ANGLE OR SPECIAL FITTINGS. VHP SERIES VALPOWER SERIES PNEUMATIC PUMP VHP SERIES VALPOWER SERIES HAND PUMP INVERTED DIE POSITIONING GIVES GOOD VISIBILITY ALLOWING THE OPERATOR TO ACCURATELY POSITION THE FITTING PRIOR TO MAKING THE FINAL CRIMP (0) or us at 5

6 D series SHOWN WITH OPTIONAL WORKLIGHT Mobile & Bench Top Crimpers TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 D105 Electric Hose Crimper The D105 Series Hose Crimpers have features and accessories that make them the most productive and most economical crimper that you can buy. 1 inch, 2 wire hydraulic hoses ⅝ inch, 4 sp 1inch industrial hoses Crimp force 35 tonne 220Volt single phase Valpower pump Weight 88Kg A MICROSITE INDICATOR ON THE MICROMETER ALLOWS THE OPERATOR TO MAKE ACCURATE, REPEATABLE CRIMPS. D165 Electric Hose Crimper This new more powerful addition to the range will handle up to 1¼ inch, 2 wire and 1¼ inch, 4 sp with standard dies. Shown with optional worklight. 1¼ inch, 2 wire hydraulic hoses 1¼ inch, 4 sp Crimp force 60 tonne Die shelf optional Micrometer style crimp adjustment Weight 106Kg INVERTED DIE POSITIONING GIVES GOOD VISIBILITY ALLOWING THE OPERATOR TO ACCURATELY POSITION THE FITTING PRIOR TO MAKING THE FINAL CRIMP 6 For more details on our range of crimping machines, call our sales team on

7 D series Mobile & Bench Top Crimpers TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 D205 Electric Hose Crimper The D205 series crimpers are loaded with options and features that take precise, fully adjustable crimping to the next level. Hoses up to 2 inch, 6 spiral can be crimped with optional double angle (DA) dies. 1½ inch, 4 sp hoses SHOWN WITH OPTIONAL WORKLIGHT 2 HP 220 Volt single phase ValPower pump Die shelf optional Work light optional Micrometer style crimp adjustment Weight 196Kg THE DIE STORAGE SHELF IS OPTIONAL WITH SOME CRIMPERS - DIES NOT INCLUDED SHOWN WITH OPTIONAL WORKLIGHT A SELECTION OF STANDARD DIES ARE AVAILABLE FOR ALL CRIMPERS. SEE PAGE 19 FOR DETAILS (0) or us at 7

8 EU series THE EU SERIES OF PRODUCTION HOSE CRIMPERS OFFER A WIDE RANGE OF OPTIONS AND CAPACITIES TO FIT THE NEEDS OF THE SHOP WHERE CRIMPING IS A FULL TIME BUSINESS AND SPEED, ACCURACY & REPETITION ARE ESSENTIAL. Mobile & Bench Top Crimpers TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 EU15MIC Workshop Hose Crimper ⅝ inch, 2 wire hydraulic hoses Crimp force 33 tonne Opening w/o dies - 94mm Die travel +27.5mm L : 600mm - W : 380mm - H : 470mm Micrometer style crimp adjustment Weight 68Kg A REMOVEABLE BACKSTOP MAKES REPEAT CRIMPS QUICK AND EASY EU32MIC Workshop Hose Crimper 1¼ inch, 4 sp hoses 2 inch industrial hoses Crimp force 155 tonne Opening w/o dies - 125mm Die travel +38mm L : 600mm - W : 380mm - H : 480mm Micrometer style crimp adjustment Weight 115Kg LARGE 4.9in THROAT OPENING ALLOWS RIGHT ANGLE AND SPECIAL FITTINGS TO BE INSERTED FROM THE REAR 8 For more details on our range of crimping machines, call our sales team on

9 EU series Mobile & Bench Top Crimpers TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 WITH ALL OUR EU SERIES CRIMPERS, DIES CAN BE INSERTED USING THE QUICK CHANGE TOOL. EU38MIC Workshop Hose Crimper 2 inch, 4 sp 2 inch industrial hoses Crimp force 240 tonne Opening w/o dies - 120mm Die travel +38mm L : 740mm - W : 510mm - H : 710mm Weight 235Kg A PRECISE, EASILY READABLE MICROMETER ASSURES ACCURATE REPEATABLE CRIMPS. EU50MIC Workshop Hose Crimper 2 inch, 6 wire hydraulic hoses 3 inch industrial hoses Crimp force 340 tonne Opening w/o dies - 160mm Die travel +38mm L : 740mm - W : 510mm - H : 815mm Weight 260Kg (0) or us at 9

10 EU series Maximum Die Opening 285mm ( 11.22in ) Production Hose Crimpers EU650ACT Hose Crimper This 350 tonne crimper has the ability to crimp hoses from 1/4 inch to 6 inch diameter with either the proven and fully automatic ACT control or with the optional manual micrometer control. TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 ¼ inch to 2 inch, 6 wire hydraulic hoses 3/16 inch to 6 inch, industrial hoses Max die opening : Die size plus 128mm Crimp force 350 tonne Manual or automatic ACT controls 160mm Master dies standard 99mm adapter dies included 7.5 HP, 2 speed pump 230 Volt, 3 Phase power standard Volt, 3 Phase power optional DIES CAN BE INSERTED & REMOVED USING THE QUICK CHANGE TOOL. THE EU650 CRIMPER IS ALSO AVAILABLE WITH MANUAL MICROMETER. 10 For more details on our range of crimping machines, call our sales team on

11 EU series Maximum Die Opening 352mm ( 13.85in ) Production Hose Crimpers EU1000ACT Hose Crimper The new 450 tonne EU1000ACT crimper has the ability to crimp hoses from ¼ inch to 10 inches diameter with the proven and fully automatic ACT control. TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 ¼ inch to 2 inch, 6 wire hydraulic hoses 3/16 inch to 6 inch, industrial hoses Max die opening : Die size plus 128mm Crimp force 450 tonne Manual or automatic ACT controls 160mm Master dies standard 99mm adapter dies included WITH THE ACT CONTROLLER, UP TO 50 DIFFERENT DIES AND 150 COMBINATIONS OF DIE AND CRIMP SETTINGS CAN BE STORED FOR EASY RECALL (0) or us at 11

12 EU series Maximum Die Opening 248mm ( 9.75in ) Industrial Hose Crimpers EU440 Industrial Hose Crimper Our new EU440 industrial hose crimper has the ability to crimp hoses from ¼ inch to 4 inch diameter and with the fully automatic ACT control it has a memory for accurate repetition and it automatically converts measurements from imperial to metric and vice versa, so no calculations necessary. 2inch, 6 sp hoses 4 inch industrial hoses Fixed 6 o clock die position 7.5 HP high capacity pump TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 Bearing material wear plate for durability L : 1118mm - W : 785mm - H : 1372mm DIES CAN BE INSERTED & REMOVED USING THE QUICK CHANGE TOOL. FIXED 6 O CLOCK DIE POSITION 12 For more details on our range of crimping machines, call our sales team on

13 EU series Maximum Die Opening 488mm ( 19.25in ) Industrial Hose Crimpers EU1200 Industrial Hose Crimper This 485 tonne crimper has the ability to crimp hoses from ¼ inch to 12 inch diameter with either the proven and fully automatic ACT control or with the optional manual micrometer control. 12 inch industrial hoses TO VIEW STANDARD DIE SIZES AVAILABLE FOR THE D AND EU SERIES CRIMPERS SEE PAGE 19 Maximum die opening : inch Crimp force 485 tonne Manual or automatic ACT controls 230mm master dies standard Adapter dies included Top image shows the EU1200 head open whilst the bottom image shows the head with installed dies (0) or us at 13

14 BE series Test Benches THE BE SERIES TEST BENCHES ARE DESIGNED WITH FEATURES THAT MAKE PROOF AND BURST TESTING OF PRODUCTION HOSE ASSEMBLIES A QUICK AND EASY PROCEDURE. HIGH PRESSURE MANIFOLD BE Manual Test Bench Test pressure range : up to 50,000psi 0 to 5,000psi low pressure gauge available Powder coat finish for durability Automatic pressure cut-off when door opened 6 port multiple outlet manifold as standard Full front opening allows easy hose loading Extension trough - 10ft sections ( optional ) L : 1800mm - W : 890mm - H : 455mm WATER DRAIN VALVE THREE PRESSURE RANGES AVAILABLE : BE BAR ( 21,500PSI ) BE BAR ( 37,500PSI ) BE BAR ( 50,000PSI ) EMERGENCY STOP PAPER TAPE RECORD OUTPUT AIR PRESSURE GAUGE BEPLC Electronic Test Bench SYSTEM PRESSURE REGULATOR in addition to specification above... Programmable model with paper printout USB data log port AIR INLET FILTER AND LUBRICATOR WATER PRESSURE GAUGE 14 For more details on our range of crimping machines, call our sales team on

15 BE series Industrial Test Bench IND4000PLC Industrial Test Bench The Custom Crimp Industrial Test benches are designed with features that make proof and burst testing of industrial hose assemblies a quick and easy procedure and a removable side panel allows for the attachment of an optional trough for longer hoses. Maximum pressure : 60,000psi Low pressure : 5,000psi Touch screen panel & printer 6 port multiple outlet manifold 90psi booster pump ( optional ) Extension trough - 10ft sections ( optional ) REMOVEABLE SIDE PANEL FOR THE OPTIONAL EXTENSION TROUGH. L : 2490mm - W : 1270mm - H : 1651mm THE OPTIONAL EXTENSION TROUGH IS HEIGHT ADJUSTABLE OPTIONAL EXTENSION TROUGHS AVAILABLE IN 10FT SECTIONS. PAPER TAPE RECORD OUTPUT AIR PRESSURE GAUGE DRAWER EMERGENCY STOP WATER PRESSURE GAUGE VIEW FROM INSIDE THE TEST BED AND THE 10FT EXTENSION TROUGH. 110VOLT ELECTRICAL CONNECTION (0) or us at 15

16 HS SERIES Hose Saws HS150 Hose Saw Rugged and dependable saws which offer features not available on other saws. Cuts up to 1¼ inch, 4 sp HS300 Hose Saw Rugged and dependable saws which offer features not available on other saws. Cuts up to 2 inch, 4 sp HS500 Hose Saw Rugged and dependable saws which offer features not available on other saws. Cuts up to 2 inch, 6 spiral hose 16 For more details on our range of crimping machines, call our sales team on

17 CCFP-10 Fitting Pusher THE CC-FP10 10 TON 110 VOLT FITTING PUSHER TAKES THE TIME CONSUMING AND DIFFICULT TASK OF INSTALLING FITTINGS ON HOSES FROM 2 INCH TO 12 INCHES AND MAKES IT QUICK, SAFE, AND SIMPLE. THIS FITTING TOOK 7 SECONDS TO INSTALL THE ELBOW FITTING ADAPTER ADDS TO THE VERSATILITY OF THE CC-FP10 CCFP-10 Fitting Pusher The 10ton Hydraulic cylinder with a 16inch stroke and the 110Volt pump takes the time consuming and difficult task of installing industrial fittings on large hoses and makes it quick, simple and safe. Easy portability means you can take it to the job and quickly install fittings on hoses from 2-12inches. 110 Volt Pump Swivel castors for easy manoeuverability Includes elbow fitting adapter Strap down system can handle 2-12 hoses THE PORTABILITY OF THE CC-FP10 MAKES IT EASY TO BRING THE FITTING PUSHER TO THE JOB AND IT S EASE OF OPERATION AND VERSATILITY MAKE THE CC-FP10 THE ESSENTIAL COST SAVING TOOL THAT NO INDUSTRIAL HOSE SHOP CAN AFFORD TO BE WITHOUT (0) or us at 17

18 Ferrule vise crimpers THE FERRULE VISE CRIMPER IS AN IDEAL SOLUTION FOR LIGHT DUTY REPETITIVE HOSE CRIMPING. WITH A WIDE VARIETY OF AVAILABLE DIES IN EITHER RIBBED OR STRAIGHT CONFIGURATION, THESE CRIMPERS WILL CONSISTENTLY PRODUCE GOOD LOOKING ACCURATE CRIMPS, TIME AFTER TIME. 670T Pneumatic 660T Manual AN ADJUSTABLE BACKSTOP IS STANDARD WITH THE 670T AIR OPERATED CRIMPER AND OPTIONAL WITH THE 660T MANUAL. Ferrule Vise Crimpers DIES ARE QUICKLY CHANGED BY REMOVING THE COVER PLATE AND SLIPPING ANOTHER DIE FINGER INTO POSITION. The positive over center action assures accurate crimp diameters with no need for adjustment. The rugged cast iron frame and base is designed to provide years of dependable service and both the 670T and the 660T models have mounting holes which permit them to be securely mounted to a workbench. FERRULE VISE DIE Straight DIE Closed Part Number Dia (in) 662-T T T T T T T T T T T T T T T T T T T T FERRULE VISE DIE Straight DIE Closed Part Number Dia (in) 662-T T T T T T T T T T T T T T T T T T T FERRULE VISE DIE Ribbed DIE Closed Part Number Dia (in) 664-T T T T T T T T T T T T T T T T T T T FERRULE VISE DIE Ribbed DIE Closed Part Number Dia (in) 666-T T T T T T T-975H T-1000H T-1025H T-1050H T-1075H T-1100H T-1125H T-1150H T-1175H T-1200H T-1225H T-1250H T-1325H For more details on our range of crimping machines, call our sales team on

19 Dies Die options and sizes D SERIES STANDARD DIES SIZES Effective Die D100 D200 Crimp Range Length 7mm 7mm 7-9mm 45mm 9mm 9mm 9-12mm 45mm 10mm 10mm 10-13mm 45mm 12mm 12mm 12-15mm 45mm 14mm 14mm 14-17mm 45mm 17mm 17mm 17-20mm 45mm 20mm 20mm 20-24mm 45mm 23mm 23mm 23-27mm 57mm 24mm 24mm 24-28mm 57mm 27mm 27mm 27-31mm 57mm 28mm 28mm 28-32mm 57mm 32mm 32mm 32-36mm 57mm 35mm 35mm 35-39mm 57mm 39mm 39mm 39-43mm 57mm 40mm 40mm 40-44mm 57mm 43mm 43mm 43-47mm 57mm 44mm 44mm 44-48mm 69mm n/a 47mm 47-51mm 69mm n/a 50mm 50-54mm 69mm n/a 51mm 51-55mm 69mm n/a 54mm 54-58mm 76mm n/a 57mm 57-61mm 76mm 84S STANDARD DIE RANGE 99S STANDARD DIE RANGE Effective Die 84S Crimp Range Length 7mm 7-9mm 57mm 9mm 9-12mm 57mm 10mm 10-13mm 57mm 12mm 12-15mm 57mm 14mm 14-17mm 57mm 17mm 17-20mm 57mm 20mm 20-24mm 57mm 23mm 23-27mm 70mm 24mm 24-28mm 70mm 27mm 27-31mm 70mm 28mm 28-32mm 70mm 32mm 32-36mm 70mm 35mm 35-39mm 70mm 39mm 39-43mm 70mm 40mm 40-44mm 70mm 43mm 43-47mm 90mm 44mm 44-48mm 90mm 47mm 47-51mm 90mm 50mm 50-54mm 90mm 51mm 51-55mm 90mm 54mm 54-58mm 90mm 57mm 57-61mm 90mm 63mm 63-66mm 90mm 65mm 65-69mm 90mm 69mm 69-73mm 90mm 71mm 71-74mm 110mm Effective Die 99S Crimp Range Length 7mm 7-9mm 55mm 9mm 9-12mm 55mm 10mm 10-13mm 55mm 12mm 12-15mm 55mm 14mm 14-17mm 55mm 17mm 17-20mm 55mm 20mm 20-24mm 70mm 23mm 23-27mm 70mm 24mm 24-28mm 70mm 27mm 27-31mm 70mm 28mm 28-32mm 70mm 32mm 32-36mm 75mm 35mm 35-39mm 75mm 39mm 39-43mm 90mm 40mm 40-44mm 90mm 43mm 43-47mm 90mm 44mm 44-48mm 90mm 47mm 47-51mm 90mm 50mm 50-54mm 90mm 51mm 51-55mm 90mm 54mm 54-58mm 90mm 57mm 57-61mm 100mm 63mm 63-66mm 110mm 65mm 65-69mm 110mm 69mm 69-73mm 110mm 71mm 71-74mm 110mm 145S STANDARD DIE 145S Die Length 84mm 125mm 92mm 125mm 100mm 125mm 108mm 125mm 116mm 125mm 126mm 125mm 160S STANDARD DIE 160S Die Length 84mm 130mm 92mm 130mm 100mm 130mm 108mm 130mm 116mm 130mm 126mm 130mm 160OB STANDARD DIE 160OB Die Length 166mm 130mm 178mm 130mm PLEASE NOTE : Other die sizes and variations are available. Please ask for details. K16 STANDARD DIE RANGE Effective Die K16 Crimp Range Length 7mm 7-9mm 30mm 9mm 9-12mm 30mm 10mm 10-13mm 30mm 12mm 12-15mm 30mm 14mm 14-17mm 30mm 17mm 17-20mm 30mm 20mm 20-24mm 30mm 23mm 23-27mm 30mm 24mm 24-28mm 30mm 27mm 27-31mm 30mm 28mm 28-32mm 30mm 30mm 30-34mm 30mm (0) or us at 19

20 Unit 1, Clane Business Park Kilcock Road, Clane Co. Kildare, Ireland t (0) f (0) e.

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