ABOUT Weltek Limited
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1 ABOUT Weltek Limited.advancing technology
2 NIS ISO 9001:2008 C E R T I F I E D
3 Introduction Incorporated 1986 NIS ISO 9001:2008 Certified 2013 Specializes in turnkey project delivery Detailed Engineering, Procurement, Fabrication, Construction, Installation and Commissioning o Mechanical Modular Packages o Power and Public Utilities o Automation and Controls o Electrical and Instrumentation o Wellhead & Process Control Panels o Project Management
4 Corporate Office Facilities Situated on a 20,000m² space with: Engineering & Project Management Mechanical Fabrication Workshop Electrical & Instrumentation FAT/Staging Area Systems Integration Finance and Admin Warehouse/Store QMS QA/QC Document Management System Health Safety Security & Environment (HSSE)
5 Engineering and Project Management Facilities Project Management offices Engineering Pool Design Unit Scheduling
6 Mechanical Fabrication Workshop Facilities Piping and Spools Workshop Mech. Skids Fabrication Workshop Blasting and Painting Bay
7 Fabrication Equipment Facilities Welding Machines 10 Ton Overhead Crane Welding Gases
8 Electrical & Instrumentation FAT/Staging Area Facilities Hydrotest Equipment Electrical & Instrumentation Test Equipment
9 Warehouse /Storage Facilities Facilities Weltek has a 324m 2 Warehouse /Storage Facility with gigantic doors for heavy Storage purposes
10 Document Management System & QMS Facilities Quality Management System Server Room Document Management System
11 Health Safety, Security and Environment Facilities Safety Statistics Safety Meeting
12 Switchgear & Subsea Control Building (SSCB) Products and Services Design, Fabrication and Systems Integration: Electrical Switchgear and Control Panels Distributed Control Systems (DCS) with Remote Input/output and Processor/Gateway Panels Heating Ventilation and Air-conditioning systems with Control Panel Local Area Network (LAN) Distribution Cabin Subsea Power Communication Unit (SPCU) Master Control Station Marshaling Cabinets
13 Injection Skids Products and Services Design and Fabrication of Injection Skids: For off-shore Deep Water Oil & Gas Hydrate and Corrosion control Methanol High Rate Hydrate Inhibitor Injection Skid Flowline Corrosion Inhibition Injection Skid
14 Products and Services Hydraulic Power Unit & Hydraulic Control Unit Structure for FPSO Design and Fabrication: Of Support Structure for HPU & HCU HPU & HCU Structure HPU & HCU Pedestal Stairs
15 Products and Services Piping Spools and Structures for Oil and Gas Production facility Structural Members Piping spools
16 Switchgears and Control Panels Products and Services
17 Cabling Products and Services
18 Transformers and Generator Products and Services
19 Control Panels Products and Services Design and Integration Wellhead Control Panels for Surface and Subsurface control of wells Process and Automation Systems Control Panels Control Panels Process and Automation System Control Panel
20 Flowstation Surge Vessel Pedestal Products and Services Designed and Fabricated Pedestal: Surge Vessel mounted and Installed on the Pedestal Surge Vessel on Pedestal Pedestal
21 Pump Skid Products and Services Designed and Fabricated Crude Oil Pump Skids with Export Pumps mounted and installed on the Oil & Gas Platform
22 Metering Skids Products and Services Design and Installation: Crude Oil Flowline and Separator/Export metering Flowline Crude Oil Metering Coriolis Meter Installation
23 PROJECT: BONGA NORTH WEST TOPSIDES FACILITIES CLIENT: SHELL NIGERIA EXPLORATION COMPANY PROJECT OVERVIEW: Engineering, Procurement, Installation and Commissioning(EPIC) Topsides Facilities on the Bonga FPSO: 1. Four Methanol Injection Pumps and Four Corrosion Inhibition Pumps including skids and accessories. 2. Electrical Switch gears and control buildings STATUS: Ongoing Experience
24 PROJECT: CAWTHORNE CHANNEL FURTHER OIL DEVELOPMENT PROJECT CLIENT: SHELL PETROLEUM DEVELOPMENT COMPANY PROJECT OVERVIEW: SPDC as the operator of the Cawthorne Channel, Awoba and Krakama fields intends to carry out further oil development on the facilities. The project work scope includes but is not limited to the following: Expansion of flow station production capacity from a single train (30Mbd) to double train flow station (2 x 30Mbd); piling & extension of the existing flow station platform and installation of various production skid-mounted vessels and equipments. Upgrade of Flow station instrumentation and control from pneumatic to electronic using foundation field bus technology for five (5) Flow stations. (CawCh1, 2, 3, Awoba & Krakama Flow stations). Change out of existing gas engine driven reciprocating crude oil pumps, to electric motor driven centrifugal pumps in CawCh1, 2, 3, Awoba stations with associated electrical upgrade works. Installation of Gaslift manifolds and tie-in to the gas sales manifold. Flow station Information technology (IT) upgrade. HIMA Safe Guarding System (SGS) Installation and Commissioning. STATUS: Ongoing Experience
25 PROJECT: INSTALLATION OF SENIOR DANIEL ORIFICE UNITS AND FLOW COMPUTERS (ITOKI CTS). CLIENT: SHELL NIGERIA GAS LIMITED PROJECT OVERVIEW: This intent of this project is to Install and Commission Senior Daniel Orifice (SDOF) and Upgrade the chart recorders to Flow Computers for process metering. The project work scope includes but is not limited to the following: Sizing, procurement and replacement of Pietro Fiorentini orifice fittings with SDOF and orifice plates for the required flow regimes. Replacement of chart recorders with Floboss 407 Flow computers powered by solar panels. Training of SNG operators on the functions and operations of the installations. STATUS: Completed Experience
26 Experience PROJECT: ELECTRONIC INSTRUMENTATION SYSTEM FOR CAO SCADA SAPELE AND OLOMORO FIELDS. CLIENT: SHELL PETROLEUM DEVELOPMENT COMPANY PROJECT OVERVIEW: SPDC carried out an accelerated electronic Instrumentation system for CAO/SCADA project at the flow stations, compressor and gas plant facilities for Sapele and Olomoro Fields. Weltek provided the Electronic Instrumentation and Control Systems in the flow stations, compressor stations and gas plants to address Gaslift Optimization, well testing, production accounting and essential facility monitoring. The project work scope includes but was not limited to the following: Installation of Field instrumentation for detection, measurement and control of relevant process parameters/conditions. Installation of Remote Terminal Unit (RTU) in the facilities for receiving and processing measurement and control signals and for interfacing with local operator and remote CAO system. Provision of routine and non-routine maintenance services for a period of nine (9) months. Installation of Instrument air system for Gaslift manifold. Procurement of all materials and equipment. Operator staff training on the instrumentation System. STATUS: Completed 2008
27 PROJECT: AGBADA 2 GASLIFT OPTIMIZATION AND ELECTRONIC FIELD UPGRADE. CLIENT: SHELL PETROLEUM DEVELOPMENT COMPANY PROJECT OVERVIEW: Installation and Commissioning of Gaslift, Electronic Field Instrumentation upgrade for Real-time System (RTS) and Gaslift Optimization in accordance with approved specifications. The project work scope included but was not limited to the following: Procurement of installation materials. Installation and Commissioning of Field Instrumentation and Gaslift Skids. Installation and Commissioning of new Instrument Air Package. Upgrade of PAS Host. CAO upgrade of the flow station for Gaslift Optimization using Yokogawa Stardom Foundation Fieldbus Distributed Control System (DCS). Control Panel assembly and HMI graphics development. Handover to the Districts and asset team of SPDC. STATUS: Completed Experience
28 PROJECT: OBAGI FLOWSTATION FIRE FIGHTING NETWORK UPGRADE. CLIENT: ELF PETROLEUM NIGERIA LIMITED PROJECT OVERVIEW: The intent of this project is to upgrade the fire fighting network at Obagi Flow station, OML 58 to meet new Total specifications. The project work scope includes but is not limited to the following: Revision and update of detailed engineering for the Electrical and Instrumentation works on the project. (Pump house, deluge system and Cathodic protection of main fire ring). Procurement of all required Electrical & Instrumentation materials. Workshop Fabrication. Site Mobilization. Site works/installation. DCS tie-in. Pre-commissioning and Commissioning. Demobilization/Rehabilitation. As-built Documentation. STATUS: Ongoing Experience
29 PROJECT: LEKKI ELECTRICAL POWER SYSTEMS UPGRADE Experience CLIENT: CHEVRON NIGERIA LIMITED PROJECT OVERVIEW: This project seeks to upgrade the Power generation capability and controls to accommodate anticipated electrical load increases due to the expansion of the Lekki Estate. The upgrade was in fact to dismantle the existing generators and add 3 x 2.25 kva, 11KV generators working as standby units to the public utility power generation while maintaining the existing estate ring main system. The work scope includes but is not limited to the following: Detailed engineering design for the construction (Civil & Electrical). Procurement and/or fabricate all materials and equipment to complete the work scope: o 3# 1.8 MW diesel engine generators, o 1# 11 kv switchgear o UPS o Generator / switchgear building o PLC based control system o Day tank o Cables, and other electrical, instrument and structural materials Construction and Installation of all materials and equipment to enable system work to intent. Testing, Pre-commissioning and Commissioning. As-built documentation. STATUS: Completed 2008.
30 PROJECT: OZIENGBE SOUTH EPF FLOWSTATION INSTALLTIAON CLIENT: NATIONAL PETROLEUM DEVELOPMENT COMPANY (OZIENGBE) PROJECT OVERVIEW: Weltek Limited designed and built the 10,000 Barrels per day Flow Station from the Inlet Manifold to the Export lines. The work scope included but was not limited to the following: Detailed engineering design for the construction (Mechanical, Civil & Electrical). Construction of 10,000bbl Storage Fire water package for the Flowstation Fire Protection System. Metering facility installation. Testing, Pre-commissioning and Commissioning. As-built documentation. STATUS: Completed Experience
31 PROJECT: OZIENGBE SOUTH EPF FLOWSTATION INSTALLATION CLIENT: NIGERIAN PETROLEUM DEVELOPMENT COMPANY (NPDC) PROJECT OVERVIEW: Weltek Limited designed and built the 10,000 Barrels per day Flow Station from the Inlet Manifold to the Export lines. The work scope included but was not limited to the following: Detailed engineering design for the construction (Mechanical, Civil & Electrical). Procurement and Installation of all materials and equipment to complete the work scope: o Generator Packages o Switchgear System o Process Control System o Fire and Gas System. o Export Pumps/Control Units. o Facility Lighting. Testing, Pre-commissioning and Commissioning. As-built documentation. STATUS: Completed 2002 Experience
32 PROJECT: BONNY TOWNSHIP ELECTRIFICATION CLIENT: NIGERIA LIQUEFIED NATURAL GAS (NLNG) PROJECT OVERVIEW: With the Partnership of Weltek Limited and Imtech Vonk, B.V the intent of this project was implemented to Supply Power to the Bonny Island and environs.the project work scope included but was not limited to the following: Detailed engineering design (Electrical). Procurement of materials and equipment for 11KV Injection Sub-Station which includes: o High Voltage Container. o High Voltage Switchgear System. o 110VDC Rectifier. o Power Transformers. Installation of all materials and equipment to enable system work to intent. Testing, Pre-commissioning and Commissioning. As-built documentation. STATUS: Completed 2000 Experience
33 Weltek Growth 1980s Founded 1986 in by two Engineers with backgrounds from NNPC and Schlumberger. Repair and Calibration of instruments Production operation and maintenance 1990s Design and build Wellhead & Process Control Panels 2000s Systems Integration: ESD, DCS, PLCS, SCADA, SGS, HMI, IT (Allen Bradley, Emerson, Yokogawa, HIMA). Growth Plan EPC Projects: Production facility skids: Vessels, Pumps, Generators, Motors, Metering, Manifolds and Storage Tanks Offshore Deep-water: Topside Skid Fabrication, Modification & Installation 2010s Marginal field: Deliver production facilities and operate flowstations. Power Projects
34 .advancing technology Weltek Limited Plot 307 Danjuma Drive, Trans Amadi Industrial Layout, Port Harcourt, Rivers State Website:
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