2013 Honeywell Users Group Americas. Benjamin Dias. Smart Device Management with Field Device Manager

Transcription

1 2013 Honeywell Users Group Americas Benjamin Dias Smart Device Management with Field Device Manager 1

2 Welcome to Honeywell Field Device Manager What is it? CONFIGURATION TOOL - smart field devices MAINTENANCE TOOL - diagnostics and troubleshooting COMMISSIONING TOOL - offline database and remote loop checks Who wants/needs it? Why? CONTROL ENGINEERS - commissioning and configuration INSTRUMENT TECHS - troubleshooting and maintenance RELIABILITY ENGINEERS - asset management and optimization What does it do for them? REMOTE ACCESS to smart devices ALL over the plant REPOSITORY for ALL the unique device databases CONNECTS to Experion I/O (HART, FF, PROFIBUS, UIO, ) CONNECTS to non-experion I/O (PLC I/O via HART MUXs, RUSIO) 2

3 Managing Smart Devices - Conventional Handheld devices in the field Take device to the instrument shop Configure during project startup and forget DCS only approach Not monitoring anything approach 3

4 Managing Smart Devices Why change? Handheld devices in the field Time consuming, risks process upsets Multiple points of change Take device to the instrument shop Have to take device out of service for this May only be possible during shutdowns Configure during project startup and forget After startup easy to forget about devices No management of change Audit trail DCS only approach See alarms and some limited information Not monitoring anything approach See no evil 4 SMART DEVICES NOT SO SMART APPROACH!

5 What your smart devices can tell you! More than just process value - PV Transmitters that are drifting or out of calibration Alerts and alarms that are not set correctly Ranges that are set incorrectly Wrong transmitter types (like TC J vs TC K ) Valves that need maintenance or are wearing Valves that are in danger of failing Un-calibrated echo or radar devices 5 ARE YOU MISSING A GOOD OPPORTUNITY?

6 Time to Listen... SMART Approach Train devices to tell you the right information! Set alerts and alarms properly Make sure ranges, options, etc., are configured correctly Check devices to ensure they are doing their job! View status of instruments Check performance criteria Reduce Probability of Failure on Demand (PFD) Better organize device information Plant Area View (PAV) for viewing status History records of all your instruments Remedial Actions through tune ups Run valve diagnostics Perform instrument calibrations PVST 6 ACCURACY, EFFICIENCY & REPEATABILITY!

7 7 Time to Listen... FDM! FDM - Accurately records instrument data! Central database ensures accurate records Management of Change through Audit Trail FDM - Provides a single window view of instrument health! View status of instruments Classified device notifications (information, alert, warning) FDM - Efficiently maintain device databases Upload > Update > Download Improves efficiency through bulk operations FDM - Improves repeatability "As found and As left device data records Roll back changes to any date or time accurately ACCURACY, EFFICIENCY & REPEATABILITY!

8 Walk the Talk... FDM for Commissioning! Remote Loop Checking! Use HART device methods to simulate 4-20mA Faster plant commissioning Verification of Control Strategy Easy to quickly manipulate multiple devices to simulate control strategy Simulate Hi, Lo and BadPv for ESD tests Integrate PV status check in control strategy and HMI Valve digital position v/s controller OP indication Verify transmitter analog PV v/s digital PV Display actual valve position in operator graphics 8 ACCURACY, EFFICIENCY & REPEATABILITY!

9 Get the Benefits... you ve paid for! Keep actuators and valves running at peak performance Maintain confidence in process measurements (PV Status) Be able to handle new revisions of devices Better manage device replacement when devices fail Test that safety devices will perform when expected (PVST) Pay less for insurance!! You don t have to be Einstein to get this! 9 MAINTAINING YOUR INSTRUMENTS PAYS OFF!

10 FDM The Basics FDM simplifies smart instrument management Configuration, Diagnostics and Maintenance Supports configuration, diagnostics and management tasks Displays device status to help maintenance personnel find problems Handles large database of devices from the entire plant Saves effort by auto-building database from live connected devices Uses open standard DDs/EDDLs and DTMs to create templates for devices Allows easy download from FDM to devices or upload from devices to save valuable configurations Works with Experion, non-experion, Wireless, RTU, and Safety networks 10 SIMPLIFYING SMART INSTRUMENT MAINTENANCE

11 FDM The Benefits Saves Time Brings instrument data to you! Finds and accesses devices quickly! Optimized for fast data access! Simplifies Maintenance Tasks Intuitive interface regardless of instrument protocol! Automatically highlights and shows instrument faults! Freedom of Choice through Open Standards Both DD/EDDL and FDT/DTM standards in the same tool! HART, Profibus, ISA100 Wireless and Fieldbus any device! Flexible and Scalable Supports any size project very small to very large Also runs on a Win 7 laptop/desktop for the Maintenance Shop! 11 VERSATILE ACCESSIBLE PREDICTABLE

12 FDM Bottom Line; FDM is Used... To help run and maintain some of the largest plants in the world To help enhance operator confidence during plant startups To save time and money during commissioning To support and maintain both Fieldbus and HART devices in major plants To capture device databases so maintenance can later replace devices when needed All over the world 24/7 FDM is a smart investment! 12 FDM IS WHEREVER YOUR PROCESSES ARE!

13 FDM R430 Current Capabilities HART devices via Experion, Safety Manager and RTU HART I/O plus OneWireless Adaptor HART devices via non-experion-connected HART multiplexers and modems Foundation Fieldbus devices via Experionconnected FIM 2, FIM 4 and FIM 8 OneWireless and ISA100 Wireless devices via Wireless Device Manager (WDM) 13 SUPPORTING OPEN STANDARDS

14 FDM R430 Current Capabilities Profibus devices (PA or DP) via both PGM (Profibus Gateway Module) and third-party interfaces HART devices connected to Profibus networks via HART-over-Profibus gateway devices 14 SUPPORTING OPEN STANDARDS

15 FDM R430 Features and... Advanced Search Audit Trail Automatic Network Update Bulk Operations Client-Server Architecture Device History Device Configuration Device Documentation Display Filter Dashboard Integration with Experion Standalone Version Access Lock Control MUX Remote Reset Device Health Scan Import and Export MUX Monitoring Offline Configuration Role-Based User Management DD/EDDL and DTM Support Third-Party App Integration OneWireless Integration Windows Authorization Single Sign-On PVST Testing Plant Area View (PAV) Zees ees amasing!! 15 FDM IS PACKED WITH CAPABILITIES!!

16 FDM R430 More Features Experion PKS R410, R400 and R311 compatibility New 64-bit operating system support SM Universal Safety I/O HART device support HART 7 support Profibus/FDT improvements FDT Comm Console Tool Health of Comm DTM connected devices New Series C HART I/O support Device Access Control Virtualization Support Release independent 16

17 FDM R430 Plant Area View Helps focus attention on problem areas View and monitor smart devices based on geographical location or any logical grouping category Very versatile and timesaving, with up to four hierarchical levels Quickly locate a device in the FDM Client from PAV 17

18 FDM R440 Next Offering Aligns with Experion R430 Works with R430, R410, and R400 Foundation Fieldbus EDDL/DD Completes support for FF (previously only DTM support) FDM FF features consistent with those for HART devices Function works closely with Experion OneWireless/ISA a via WDM Full NATIVE support of OneWireless /ISA100 Wireless DD capabilities same as FF EDDL Supports HART over OWA HART IP Support Used with WDM and OWA Useful or RTU access over long-distance networks EDDL Enhancements To accommodate evolving EDDL implementations Includes usability improvements 18

19 FDM Future Considerations DE (Digitally Enhanced) Protocol (TPS) Planned for FDM R450 PVST Planner (Partial Valve Stroke Test) FDT 2.0 and FDI (spec compliance) Ethernet over IP (EIP) support Calibration Management NAMUR NE 107 PGM Native Integration Support Predictive Asset Management FDM Web Client/Thin Client and more! Oh, the possibilities!! 19

20 PKS Advantage Program Members Cape Software Flowserve GE Energy Masoneilan Metso Automation Pepperl+Fuchs Purelink Technology Redline Communications SKF Turck BEAMEX GasSecure 20

21 Congratulations! You ve graduated from FDMU! QUESTIONS? 21 BE SURE TO VISIT THE DEMO ROOM!!