S etup. F unctions. M Commissioning Tool. Parts Included. Output Control Signal. Additional Features. Tools Required.

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1 - - 88, Rev. F Installation Bulletin M Issue Date 08 M Commissioning Tool S etup Parts Included (See Figure.) M Commissioning Tool plug-in transformer terminal blocks ( + extra) carrying case shoulder strap for Commissioning Tool F unctions Output Control Signal Resistive Mode: 0 to ohms or 0 to,000 ohms for use with resistive actuators Voltage Mode: 0 to 0 VDC for use with proportional actuators Current Mode: 0 to 0 ma for use with proportional actuators Floating Mode: for use with floating and on/off actuators Figure : Parts Included with the Commissioning Tool Additional Features Power for Actuators: signal provided to power actuators not externally powered Bias: VDC bias signal provided via 0 ohms to set up feedback potentiometers Voltmeter: Measures a 0 to 0 VDC signal Switch Testing: Light-Emitting Diodes (LEDs) display auxiliary switch contact closure. (Use with dry contacts only.) Tools Required test leads /8 in. ( mm) flat-blade screwdriver Accessories M Terminal Block Replacement Kit (set of five) 0 Johnson Controls, Inc. Part No. --88, Rev. F Code No. LIT-807

2 Power Application! CAUTION: Risk of Electric Shock. Disconnect the power supply before making electrical connections to avoid electric shock. MISE EN GARDE : Risque de décharge électrique. Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique. To power the commissioning tool and a non-externally powered actuator or controlled device, proceed to the appropriate section. Commissioning Tool Contact with water may result in damage to the M To power the commissioning tool, proceed as follows:. Apply power from a transformer or controller to Terminals 8 () and 9 () of the INPUTS terminal block on the Commissioning Tool. (See Figure.) Power INPUTS Figure : Applying Power from a Transformer or Controller. Press the Commissioning Tool power switch (located on the left side of the tool near the bottom) to the ON position. The ON LED will turn green to indicate the Tool is powered. Non-externally Powered Actuator or Controlled Device Controlled equipment loading from Terminals and must be limited to VA maximum. The Commissioning Tool may be used with powered or non-powered actuators and controlled devices. If the device is not externally powered, it may be powered from the Commissioning Tool. Proceed as follows: Connect Terminals () and () of the terminal block to the supply input connections of the actuator or device being powered to provide a power signal. (See Figure.) + 0 Figure : Connecting External Power to the Actuator or Controlled Device or Connect the plug-in transformer (provided) to the power jack located on the bottom of the Commissioning Tool. (See Figure.) Power Jack Plug-in Transformer The output signal at Terminals and is equivalent to the input signal used to power the Commissioning Tool. (Bottom of the Commissioning Tool) Figure : Applying Power Using the Plug-in Transformer M Commissioning Tool Installation Bulletin

3 O peration Depending on the type of actuator or controlled device to be commissioned, proceed to the appropriate Mode section. (Only one mode can be selected at a time.) See the applicable actuator installation bulletin for wiring applications. Resistive Mode (Ω) The resistive mode must only be used with solid-state actuators and controlled devices. Do not use this mode with electromechanical devices or damage will occur to the Commissioning Tool. The resistive mode can be used with or without power supplied to the Commissioning Tool. When power is not supplied to the Commissioning Tool, the resistive mode is active. (LEDs do not activate, and the digital display is blank.) When power is initially supplied to the Commissioning Tool, it defaults to the resistive mode. To select the resistive mode, proceed as follows:. Connect Terminals,, and () of the terminal block to supply a resistive signal to the control inputs of the actuator or controlled device. (See Figure.). Select the resistance range of 0- ohms or 0-k ohms, using the toggle switch. (See Figure.) If a -wire variable resistance is desired, the 0-k ohm resistance range must be selected. 0 Toggle Switch RESISTIVE 0 - W 7 00% 0% 0 - k W Dial LED Figure : Resistive Mode. Apply power as described in the Power. If the resistive mode Ω LED is not lit, depress the SELECT MODE pushbutton (located in the upper right corner near the top of the commissioning tool) to activate the resistive mode. (See Figure 7.) + 0 Figure : Resistive Signal Connections. Skip to Step if the actuator is externally powered.. Connect Terminals () and () of the terminal block, shown in Figure, to supply power to the actuator. (See the Power Application, Non-externally Powered Actuator or Controlled Device section.) Figure 7: Select Mode Pushbutton The Ω LED will turn green, indicating the resistive mode is activated. (See Figure 7.) 7. Adjust the level of resistance by turning the dial shown in Figure. M Commissioning Tool Installation Bulletin

4 Proportional Voltage Mode (VDC) To select the proportional voltage mode, proceed as follows:. Connect Terminals () and (VDC) of the terminal block to supply a 0 to 0 VDC signal to the actuator or controlled device. (See Figure 8.) Proportional Current Mode (ma) To select the proportional current mode, proceed as follows:. Connect Terminals () and (ma) of the terminal block to supply a 0 to 0 ma signal to the actuator or controlled device. (See Figure 0.) +, VDC, ma or CCW Figure 8: Voltage Signal Connections. Skip to Step if the actuator is externally powered.. Connect Terminals () and () of the terminal block, shown in Figure 8, to supply power to the actuator. (See the Power Application, Non-externally Powered Actuator or Controlled Device section.). Select the OUTPUT display mode using the toggle switch. (See Figure 9.) Rocker Switch INCREASE HOLD DECREASE PROPORTIONAL SELECT DISPLAY MODE OUTPUT DC FEEDBACK Toggle Switch Figure 9: Voltage Mode. Apply power as described in the Power LED VDC ma. Depress the SELECT MODE pushbutton to activate the voltage mode. (See Figure 7.) The VDC LED will turn green, indicating the voltage mode is activated. (See Figure 9.) 7. Adjust the voltage level from 0 to 0 VDC, using the rocker switch located on the upper left side of the Commissioning Tool. (See Figure 9.) The level of the output voltage is shown on the digital display. (Adjustment increments will increase 0.V during the first five seconds, then rapidly, allowing for quick adjustment of the output control signal.) Figure 0: Current Signal Connections. Skip to Step if the actuator is externally powered.. Connect Terminals () and () of the terminal block, shown in Figure 0, to supply power to the actuator. (See the Power Application, Non-externally Powered Actuator or Controlled Device section.). Select the OUTPUT display mode using the toggle switch. (See Figure.) Rocker Switch INCREASE HOLD DECREASE PROPORTIONAL SELECT DISPLAY MODE OUTPUT DC FEEDBACK Toggle Switch Figure : Current Mode. Apply power as described in the Power VDC LED ma. Depress the SELECT MODE pushbutton to activate the current mode. (See Figure 7.) The ma LED will turn green, indicating the current mode is activated. (See Figure.) 7. Adjust the current level from 0 to 0 ma, using the rocker switch located on the upper left side of the Commissioning Tool. (See Figure.) The level of the output current is shown on the digital display. (Adjustment increments will increase 0. ma during the first five seconds, then rapidly, allowing for quick adjustment of the output control signal.) M Commissioning Tool Installation Bulletin

5 Floating Mode (VAC) The digital display is not used and reads zero in this mode. To select the floating mode, proceed as follows:. Connect Terminals (), (CCW), and (CW) of the terminal block to the control inputs of the actuator or controlled device. (See Figure.) + 0 Figure : Floating Signal Connections Connect Terminal () for a spring return actuator. (See Figure.) When the Terminal connection is removed, the spring return will activate. (See the applicable actuator installation bulletin for wiring applications.). Verify that the toggle switch is in the STOP position as shown in Figure. CCW LED Toggle Switch CW LED FLOATING CCW CW VAC STOP LED Figure : Floating Mode When the toggle switch is in the STOP position, 0 VAC is output from Terminals () and (CCW), and Terminals () and (CW) of the terminal block.. Apply power as described in the Power. Depress the SELECT MODE pushbutton to activate the floating mode. (See Figure 7.) The VAC LED will turn green, indicating the floating mode is activated. (See Figure.) The level of the floating output control signal is equivalent to the level of the AC signal that is used to power the Commissioning Tool.. Select CCW or CW using the toggle switch. (See Figure.) The CCW or CW LED will turn green, indicating which mode is selected: When the toggle switch is in the CCW position, is output from Terminals () and (CCW) of the terminal block. When the toggle switch is in the CW position, is output from Terminals () and (CW) of the terminal block. Digital Display Modes OUTPUT When the OUTPUT/ toggle switch (shown in Figure ) is in the OUTPUT position, the digital display reads the level of the voltage or current control signal output from the Commissioning Tool when in the proportional voltage and current modes. During the floating or resistive modes, the digital display is not used and reads zero. Do not apply signals greater than 0 VDC or any AC signals to Terminal 7 () or damage to the Commissioning Tool may result. When the OUTPUT/ toggle switch is in the position, the Commissioning Tool functions as a voltmeter. The digital display shows the level of the DC voltage signal that is applied between Terminals 7 () and 8 () of the INPUTS terminal block. M Commissioning Tool Installation Bulletin

6 Additional Features Bias The + VDC Bias output may be used in conjunction with the and inputs to verify proper operation of floating actuators with feedback potentiometers. Refer to Figure and proceed as follows:. Connect output Terminal (Bias) to one end of the feedback potentiometer. + 0 POWER INPUTS Figure : Bias Output. Connect Terminal 7 () of the INPUTS terminal block to the wiper of the feedback potentiometer.. Connect Terminal 8 () to the other end of the feedback potentiometer.. Select the display mode using the toggle switch. (See Figure.). Apply power as described in the Power The digital display will show the level of the DC voltage between Terminal 7 () and Terminal 8 (). Voltmeter! CAUTION: Risk of Electric Shock. Disconnect the power supply before making electrical connections to avoid electric shock. MISE EN GARDE : Risque de décharge électrique. Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique. The input may be used as a voltmeter to measure DC voltage up to 0 volts.. Connect Terminal 7 () of the INPUTS terminal block to the positive side of the voltage to be measured. (See Figure.) POWER INPUTS 7 8 Figure : Voltmeter Connections. Connect Terminal 8 () of the INPUTS terminal block to the minus or common side of the voltage to be measured.. Select the display mode using the toggle switch. (See Figure.). Apply power as described in the Power The level of the DC voltage applied between Terminals 7 () and 8 () are shown in the digital display. 9 M Commissioning Tool Installation Bulletin

7 Switch Testing Do not apply power to the switch being tested or to the Commissioning Tool auxiliary switch inputs. The Commissioning Tool provides a signal to the switch contacts being tested. Switch testing may be used independent of, or while supplying a control signal to, field devices. The LEDs display auxiliary switch contact closure. The auxiliary switch terminals should be connected to dry contacts only.. Connect the controlled device s auxiliary switch terminals to the applicable Commissioning Tool auxiliary switch input terminals. (See Figure.) AUXILIARY SWITCHES NC C NO NC C NO SW INPUT SW INPUT 0 NC C NO NC C NO Figure : Switch Connections Using Dry Contacts. Apply power as described in the Power LEDs at the bottom right of the Commissioning Tool are activated or de-activated when their corresponding switch contact is closed or opened, respectively. (See applicable actuator installation bulletin for auxiliary switch wiring information.) M Commissioning Tool Installation Bulletin 7

8 S pecifications Table : Specifications Product M Commissioning Tool Power Requirements Commissioning Tool: nominal (0 to 0 VAC) at 0/0 Hz, VA, Class Plug-in Transformer: 0 VAC at 0 Hz Input DC Feedback Input Impedance Electrical Connections 0 to 0 VDC Voltmeter: Megohm (nominal) Screw Terminals for to AWG Transformer Jack: 0.08 in. (.0 mm) diameter pin, 0. in. (. mm) diameter plug Output Signal AC Power: nominal (0 to 0 VAC), VA maximum (Terminals and ) Output AC voltage is equivalent to the input AC voltage and frequency. Resistive: 0 to ohms ±7%, W or 0 to,000 ohms ±%, W (Terminals,, and ) Proportional (Terminals and for voltage and current): Voltage: 0 to 0 VDC (00 ohms minimum); 0 to 0 VDC (,800 ohms minimum) Current: 0 to 0 ma (80 ohms maximum) Floating: nominal (0 to 0 VAC), VA maximum (Terminals,, and ) Output AC voltage is equivalent to the input AC voltage and frequency. Bias: VDC with 0 ohm series resistor (Terminal ) Accuracy Resolution Auxiliary Switch Testing ± % of full scale at 77 F ( C) 0. VDC, 0. ma Provides at ma to auxiliary switch contacts (dry contacts only). Response Time Proportional, Voltage: 0 to 0 VDC in 0 seconds Proportional, Current: 0 to 0 ma in 0 seconds Ambient Operating Conditions Ambient Storage Conditions to 8 F (- to 0 C); 0 to 90% RH to 0 F (- to 0 C); to 9% RH Dimensions (H x W x D) Commissioning Tool: Overall, 7.7 x. x. in. (9 x x mm) Transformer:.8 x.9 x. in. (7 x 8 x mm) Carrying Case: 0. x.7 x. in. ( x x 07 mm) Total Shipping Weight Weight Commissioning Tool: 0.9 lb (0. kg) Transformer:. lb (0. kg) Carrying Case:.0 lb (0.9 kg). lb (. kg) The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. European Single Point of Contact: NA/SA Single Point of Contact: APAC Single Point of Contact: JOHNSON CONTROLS WESTENDHOF ESSEN GERMANY JOHNSON CONTROLS 07 E MICHIGAN ST MILWAUKEE WI 0 USA JOHNSON CONTROLS C/O CONTROLS PRODUCT MANAGEMENT NO. BLOCK D NEW DISTRICT WUXI JIANGSU PROVINCE CHINA 8 M Commissioning Tool Installation Bulletin Building Efficiency 07 E. Michigan Street, Milwaukee, WI 0 Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc. All other marks herein are the marks of their respective owners. 0 Johnson Controls, Inc.

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