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1 REPAIR PARTS GCSS 96% PSC Counter Flow Furnace GCSS960402BNAA GCSS960603BNAA GCSS960804CNAA GCSS9005CNAA GCSS9205DNAA nufacturing Company, L.P. 5 San Felipe, Suite This manual is to be used by qualified technicians only. This manual replaces RP-G Goodman Company, L.P. 5 San Felipe St., Suite 500 Houston, TX October 2014
2 Important Information Index Functional s List Illustration and s Views shown are for parts illustrations only, not servicing procedures Rev A: Updates to pressure switches, front covers, drain bag and blower information. Text Codes: AR - As Required NA - Not Available - Not Shown See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Goodman Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Goodman Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Goodman Company, L.P Security Way Houston, Texas Telephone Facsimile For assistance outside the U.S.A. contact: International Division Goodman Company, L.P Security Way Houston, Texas Telephone Facsimile 2
3 Functional s 0163F00017 BECKETT BURNER (QTY A/R) 0271F00 BLOWER SHELL & WHEEL ASSY (M4) 0271F00163 BLOWER SHELL & WHEEL ASSY (M5) 0150M00043 BLOWER WHEEL 10 X 8 (M1, M2) CAP LA CAP, 12.5 MFD/370V/OVAL (M1, M2) CAP LA CAP, 20 MFD/370V/OVAL (M3) CAP LA CAPACITOR 15/370V (M4, M5) 0130F00010 FLAME SEOR 0M00037 GAS VALVE 0257F00285 HEAT EXCHANGER ASSY (M1) 0257F00294 HEAT EXCHANGER ASSY (M5) 0257F00359 HEAT EXCHANGER ASSY (M3) 0257F00358 HEAT EXCHANGER ASSY (M2) 0257F003 HEAT EXCHANGER ASSY. (M4) INTERLOCK SWITCH 0130F00123 MANUAL RESET LIMIT - ROS (M1, M2) MANUAL RESET LIMIT - ROS (M4, M5) MANUAL RESET LIMIT 220ºF (M3) 01F00038 MOTOR, 1/2 HP (M3) 01F00027 MOTOR, 1/3HP, 4SP, 6PL (M1, M2) 01F000 MOTOR, 3/4 HP (M4, M5) 0171M00001 MOTOR-ID, BLOWER PCBBF135 PCB, IGNITION, HSI, INTEG 0130F00476 PRESSURE SWITCH (-.1 / -.85) (M5) 0130F00484 PRESSURE SWITCH (-.08 / -1.49) (M1) 0130F00477 PRESSURE SWITCH (-.1 / -1.27) (M2, M3, M4) PRIMARY LIMIT - BLUE (M4) 0130F00038 PRIMARY LIMIT - LT BLUE 120º (QTY 2) PRIMARY LIMIT - WHITE (M5) 0130F00071 PRIMARY LIMIT SWITCH (M3) PRIMARY LIMIT-RED (M1, M2) 0130F00008 SINI IGNITOR 0130M00140 TRAFORMER, 120V TO 24V,40VA SPECIAL PARTS 0F00000P GOODMAN NAMEPLATE Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA 3
4 Cabinet 4
5 Cabinet Image 1: Image 2: F F F F00291DG 0121F00292DG 0121F00293DG 0121F00288DG 0121F00289DG 0121F00290DG B F F F F F F F F F F00064 M M M M00027 B M00049 B M00345 M M F00000P 0270F F039 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA GASKET (QTY 2) GASKET (QTY 2) DRAIN TRAP DOOR, ACCESS 17.5 PNT (M1, M2) DOOR, ACCESS 21 PNT (M3, M4) DOOR, ACCESS 24.5 PNT (M5) DOOR, BLOWER 17.5 PNT (M1, M2) DOOR, BLOWER 21 PNT (M3, M4) DOOR, BLOWER 24.5 PNT (M5) VIEW PORT BUSHING-BLOWER DOOR (QTY 2) DECK GASKET (M1, M2) DECK GASKET (M3, M4) DECK GASKET (M5) CF DRAIN TUBE ASSY (M1, M2) CF DRAIN TUBE ASSY (M3, M4) CF DRAIN TUBE ASSY (M5) CF DRAIN TUBE ASSY (M3, M4) CF DRAIN TUBE ASSY (M5) CF DRAIN TUBE ASSY (M1, M2) PIPE, STRAIGHT CF (QTY 2) PIPE GROMMET BUTTON PLUG BUTTON PLUG (QTY 2) HOLE PLUG PLASTIC PLUG, 1" (2713-BLK) (QTY 4) HOSE CLAMP (QTY 2) UNIVERSAL BUSHING UB 875 BUTTON PLUG (QTY 2) BUTTON PLUG DECORATIVE SCREW (QTY 3) GOODMAN NAMEPLATE DRAIN PART BAG ASSY CF BAG ASSY CF 5
6 Blower Assembly 6
7 Blower Assembly Image 1: F F F F M F A CAP LA CAP LA CAP LA 01F F F000 M02214 M M M M M00140 PCBBF F F00038 B B F00024 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA BLOWER HSG ASSY (M1, M2) BLOWER HSG ASSY (M3) BLOWER SHELL & WHEEL ASSY (M4) BLOWER SHELL & WHEEL ASSY (M5) BLOWER WHEEL 10 X 8 (M1, M2) BLOWER BLOCK-OFF 10 X 10 (M3) BLOWER BLOCK-OFF,10X8 (M1, M2) BLOWER MOTOR GROMMET (M4, M5) MOTOR MOUNT BAND (M4, M5) MOTOR MOUNT ARM (M4, M5) CAP, 12.5 MFD/370V/OVAL (M1, M2) CAP, 20 MFD/370V/OVAL (M3) CAPACITOR 15/370V (M4, M5) MOTOR, 1/2 HP (M3) MOTOR, 1/3HP, 4SP, 6PL (M1, M2) MOTOR, 3/4 HP (M4, M5) TC SCREW (M4, M5) TC SCREW (M1, M2, M3) MACHINE SCREW (M4, M5) FLAT WASHER (M4, M5) KEPS NUT (M4, M5) TRAFORMER, 120V TO 24V,40VA PCB, IGNITION, HSI, INTEG CONTROL MOUNTING PLATE PRIMARY LIMIT - LT BLUE 120º (QTY 2) SLIT LOCK WASHER (M4, M5) CAPACITOR STRAP 1" PLASTIC PLUG (QTY 4) WIRE HARNESS - BLOWER 7
8 Chassis 8
9 Chassis Image 1: F00435DG 0121F00443DG 0121F00427DG 0121F F F F F F F F F F00426DG 0121F00434DG 0121F00442DG 0121F F F F F F M M F F F M F F F F F F00043 M F F F F00389 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA PAINTED BASE PAN-21" C (M3, M4) PAINTED BASE PAN-24.5" CF (M5) PAINTED BASEPAN,17.5" CF (M1, M2) DECK, BLOWER, 24.5 CF (M5) DECK-BLOWER, 17.5" CF (M1, M2) DECK-BLOWER, 21" CF (M3, M4) IULATION, HT EXCHANGER 17.5" (M1, M2) IULATION, HT EXCHANGER 21" (M3, M4) IULATION, HT EXCHANGER 24.5" (M5) ANGLE, DECK (M1, M2) ANGLE, DECK (M3, M4) ANGLE, DECK (M5) TOP, PAINTED FURNACE 17.5" CF (M1, M2) TOP, PAINTED FURNACE 21" CF (M3, M4) TOP, PAINTED FURNACE 24.5 CF (M5) SIDE ANGLE (QTY 2) GASKET-FA (M5) IULATION-BACK 17.5" (M1, M2) IULATION-BACK 21" (M3, M4) IULATION-BACK 24.5" (M5) IULATION, SIDE (QTY 2) HARNESS, WIRING PRESSURE HOSE, SW PRESSURE SWITCH HOSE (M1, M2) INTERLOCK SWITCH ELBOW-FLUE, 17.5" CFLOW (M1, M2) ELBOW-FLUE, 21" CFLOW (M3, M4) ELBOW-FLUE, 24.5" CFLOW (M5) MOTOR-ID, BLOWER COUPLING PRESSURE SWITCH (-.1 / -.85) (M5) PRESSURE SWITCH (-.08 / -1.49) (M1) PRESSURE SWITCH (-.1 / -1.27) (M2, M3, M4) JUNCTION BOX JUNCTION BOX LID TUBE PLUG GASKET (QTY 2) GASKET (M1, M2) GASKET (M3, M4, M5) BRACKET, DOOR SWITCH 9
10 Heat Exchanger / Manifold / Gas Valve
11 Heat Exchanger / Manifold / Gas Valve Image 1: F M F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F F003 M A F F F F F F F F F00355 Expanded Model Nomenclature M1 - GCSS960402BNAA M2 - GCSS960603BNAA M3 - GCSS960804CNAA M4 - GCSS9005CNAA M5 - GCSS9205DNAA SINI IGNITOR GAS VALVE ORIFICE (QTY A/R) FLAME SEOR MANUAL RESET LIMIT - ROS (M1, M2) MANUAL RESET LIMIT - ROS (M4, M5) MANUAL RESET LIMIT 220ºF (M3) MANIFOLD (M1) MANIFOLD (M2) MANIFOLD (M3) MANIFOLD (M4) MANIFOLD (M5) BECKETT BURNER (QTY A/R) BRACKET-BURNER 2 (M1) BRACKET-BURNER 3 (M2) BRACKET-BURNER 4 (M3) BRACKET-BURNER 5 (M4) BRACKET-BURNER 6 (M5) ORIFICE BRACKET-BURNER 2 (M1) ORIFICE BRACKET-BURNER 3 (M2) ORIFICE BRACKET-BURNER 4 (M3) ORIFICE BRACKET-BURNER 5 (M4) ORIFICE BRACKET-BURNER 6 (M5) COVER, FRONT (M3) COVER, FRONT (M1) COVER, FRONT (M2) COVER, FRONT (M4) COVER, FRONT (M5) GASKET, FRONT (M1, M2) GASKET, FRONT (M3, M4) GASKET, FRONT (M5) HEAT EXCHANGER ASSY (M1) HEAT EXCHANGER ASSY (M5) HEAT EXCHANGER ASSY (M2) HEAT EXCHANGER ASSY (M3) HEAT EXCHANGER ASSY. (M4) TUBE PLUG CAP-VINYL.500 COVER, REAR (M1, M2) COVER, REAR (M3, M4) COVER, REAR (M5) GASKET, REAR CVR (M1, M2) GASKET, REAR CVR (M3, M4) GASKET, REAR CVR (M5) PRIMARY LIMIT - BLUE (M4) PRIMARY LIMIT - WHITE (M5) PRIMARY LIMIT SWITCH (M3) PRIMARY LIMIT-RED (M1, M2) HEAT SHIELD - PRIMARY LIMIT SHIELD, COIL (QTY 2)
REPAIR PARTS. Room Air Conditioner Heat and Heat Pump Units
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