Achieving artificial lift excellence through smart field automation

Transcription

1 Achieving artificial lift excellence through smart field automation Smart O&G Field Solutions Jaime Hernández Alejandro de la Fuente 1

2 Fast Facts A private Canadian company headquartered in Calgary, Alberta Founded in 1989 by Robert and Ray Mills ISO 9001:2008 certified Lean Manufacturing process incorporating Japanese principles 500 employees as of today 2

3 Worldwide Experience KUDU equipment operates in > 30 countries A global distribution network: 13 service centers in Canada, Australia, Kazakhstan, Oman, Romania, Russia and USA Primary Products & Services : Progressing Cavity Pump Systems Hydraulic Stroking Units Electro submersible PMM. 3

4 More than 175 years of history Introducción 1836 Creation of Schneider at Le Creusot, France 1999 Groupe Schneider becomes Schneider Electric, focused on Power & Control 1996 Modicon, historic leader in Automation, becomes a Schneider brand 1991 Square D joins Groupe Schneider 1988 Telemecanique joins Groupe Schneider 1975 Merlin Gerin joins Groupe Schneider 2011 Acquisition of Telvent & CMI 2010 Acquisition of Areva s distribution activity 2008 Acquisition of Xantrex 2007 Acquisition of APC corp. and Pelco 2005 Acquisition of Power Measurement Inc Targeted acquisitions in wiring devices and home automation (Lexel, Clipsal, Merten, Ova, GET, etc.) 2003 Acquisition of T.A.C 2000 Acquisition of MGE UPS Systems 19th century 20th century 21st century 4

5 Schneider Electric The global specialist in energy management Balance geográfico FY 2011 ventas Mil millones de en ventas % de ventas en economías emergentes Norte América 23% Resto del mundo 18% Europa Occidental 32% Asia Pacífico 27% colaboradores en +100 países De ventas dedicados a investigación y diseño Mercados finales Energía & Infraestructuras 24% Industria & máquinas 22% Data centers 16% Edificios no residenciales 29% Residencial 9% 5

6 Our vision Optimize the Oil & Gas field operation and production by proven Technology and Management solutions Crude Refine Gas Storage Transport Distribution 6

7 Oil& Gas Tendencias Increase production not necessary means pump more fluid Energy and outage management Artificial lift optimization and well head automation Enterprise and field real-time monitoring Flow measurement, allocation and inventory Field process control treatment and separation systems 7

8 What means Smart Field automation? When we use automation technology to model and optimize the hydrocarbons extraction, production and operations. To model: standardize processes and information To optimize: improve indicators ( KPI), performance When we add value to each part of the process. From Standard Pump to Intelligent Pump From Reactive to Proactive From Analyze to Realize Smart Field is like a Project Identify what is necessary to do and where ( To know the process ) To know and define the technology to implement ( Technological Partner ) Management commitment ( Investment & ROI ) 8

9 Solution: RPC Controller Integrated Machine Controller Card for ATV71 Drive Load Cell Sensor installed on bridle Proximity Sensor mounted behind crank arm Run Interrupt Relay (RIR) mounted on DIN rail in cabinet 9

10 General Description Progressive Cavity Pump Controller Drive Integrated VSD Panel with Advance control capabilities to handle PCPs on DH instrumented wells, extended data logging, pumpers software interface, remote control capabilities and power loss handling. Value Prop. Be a top of the line PCP control solution that offers advance control characteristics on a PCP drive application. Reduce production losses and pump failure dew to back spin management and power loss management, stuked pump management and PCP advance protections Offer a Drive solution where the uses only interact in O&G lingo with an HMI. 10

11 O&G Applications Gas Well Optimisation Accutech Wireless Instruments & SCADAPack Controllers / Gas Flow Computers provide an integrated well optimisation solution to enhance production in single and multi-well gas production facilities Extends the production life-cycle of the well Improves safety and environmental compliance Up to 50% reduction in cost of deployment 11

12 Video Security and monitoring Tecnologías One image tells more than 1000 words Video Infrared, movement Access control 12

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14 Substation Transform station MV to LV For Electrical Distribution IMCC in the Oil Field Shelter, with all the equipment inside. Air conditioned or ventilation Tailor made or Standard 14

15 SMART Oil & GasField Architecture 1 Smart Field Integrated, scalable R-T information and control technologies that increases recovery rate and maximise energy efficiency while reducing OPEX and maintenance Production optimization Enterprise and remote SCADA Field management Secure and safe operation Reservoir Sustainability Optimization Production Accounting Energy Business System Monitoring and Control Reservoir Asset IT/Database Measurement and allocation Surveillance Security and Safety Fie eld Operations Enterprise Energy Distribution Mgm t Artificial Lift EOR Well Head Automation Security and Safety Energy Distribution Mgm t Flow Station Mgm t Inventory Mgm t Metering/ custody xfer Fire and Gas Security and Safety Process Control Energy Distribution Mgm t Control Extraction / Artificial Lift/ Well Automation Gathering / Well Test/ Flow Station / LACT Field Processing 15

16 Smart O&G Field IT integration Model Site Opps Monitoring / Control Room Maintenance Assets Management system Data Ware House Reservoir Systems Accounting Notifications Deviations Business Rules Business processing Work Order Management System (SAP) ng and Deployment Services Mid Term Analysis Tools Data Integration Platform Real Time Expert systems MITC IT Engineeri Energy Management Performance Data Measurement & Allocation Energy Data Trucks Management Performance Calculations Alarming & Monitoring Real Time Monitoring Production data Well Integrity Field Opps Data Scada Solution Engineering & Construction Services Artificial Lift Electric Generation and distribution Gas Processing Field Processes Control & Monitoring 16 MEC & MAC

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18 Conclusion: Understand the process and technology to improve the business. Are you ready to improve your business? Do you know what to do and where? Are you ready to implement technology? 18

19 Thank you 19