AN604 Application note

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1 AN64 Applicaion noe Calculaion of conducion losses in a power recifier nroducion This applicaion noe explains how o calculae conducion losses in a power diode by aking ino accoun he forward volage dependence on emperaure and he curren waveform. The ideal curren and volage waveforms of an ulrafas diode in a power supply sysem during a swiching cycle are shown in igure 1. igure 1. deal curren and volage waveforms of a diode in a swich mode power supply () Min () V () V () V sw Tsw T max min V V R sw Swiching frequency Swiching period uy cycle uraion of diode conducion imum forward curren Minimum forward curren orward volage Reverse volage V R The conducion losses in a diode appear when he diode is in forward conducion mode due o he on-sae volage drop (V ). Mos of he ime he conducion losses are he main conribuor o he oal diode power losses and he uncion emperaure rising. This is he reason why i is imporan o accuraely esimae hem. Augus 11 oc 367 Rev 3 1/1

2 Conens AN64 Conens 1 iode forward characerisics Juncion emperaure dependence iode forward characerisics modeling: V T (T ), R (T ) Conducion losses: basic equaions Applicaion parameers: average and rms currens An applicaion example Average and rms curren calculaion V T (T ) and R (T ) calculaion Conducion losses expression Revision hisory /1 oc 367 Rev 3

3 AN64 iode forward characerisics 1 iode forward characerisics 1.1 Juncion emperaure dependence or wo differen uncion emperaures, he curren versus forward volage curves cross a a curren level poin c, depending on he diode echnology. When he curren is lower han c, he emperaure coefficien α V of he forward volage is negaive. When he curren is higher, he emperaure coefficien becomes posiive. This behavior is shown in igure. or Schoky and bipolar diodes, c is high and he working area corresponds o α V <. or SiC and GaN echnologies, c is low and he α V can be posiive or negaive. When of α V <, he forward volage and he conducion losses decrease when he uncion emperaure increases. igure. orward (,V ) characerisics of a diode T 1 T >T 1 α V > c α V α V < V 1. iode forward characerisics modeling: V T (T ), R (T ) orward characerisics ( and V ) can be modeled by a sraigh line defined by a hreshold volage V T, and a dynamic resisance R. V T and R are calculaed for forward curren levels ( 1, ) for a given uncion emperaure as shown in igure 3. Thus we can wrie: Equaion 1 V (,T ) V 1 T Equaion V (,T ) V Using Equaions 1 and, we obain V T (T ) and R (T ) expressions: Equaion 3 V ( R (T ) Equaion 4 V ( V (T ) T T 1 (T ) + R (T ) 1 (T ) + R (T ),T ) V (,T ) 1 1 1,T ) V (,T ) 1 oc 367 Rev 3 3/1

4 iode forward characerisics AN64 igure 3. V T (T ) and R (T ) parameers T Ref > T Ref1 V (,T Ref1 ) V (,T Ref ) 1 R ( T ref ) 1 R ( T ref1 ) 1 V T (T Ref ) V V ( T (T Ref1 ) 1,T Ref ) V (,T Ref1 ) V (,T Ref ) V ( 1,T Ref1 ) V V T and R are given in each ST diode daashee. n mos cases hey are calculaed a 15 C wih maximum V values for 1 (AV) and (AV), where (AV) is he average forward curren raing of he diode. or a quick calculaion hese values can be used. or more accurae esimaion, R and V T mus be calculaed using he specific applicaion condiions. See he example in Chaper 3. 4/1 oc 367 Rev 3

5 AN64 iode forward characerisics or any uncion emperaure V T (T ), R (T ) and he forward volage drop V (,T ) can be calculaed as follow: Equaion 5 V T (T ) V T Equaion 6 Equaion 7 Where α VTO and α R are hermal coefficiens calculaed from he reference emperaures: T ref1 and T ref. A common choice of T ref1 and T ref is 5 C and 15 C. These hermal coefficiens are calculaed wih he following equaions: Equaion 8 Equaion 9 (T R (T ) R (T Ref1 Ref1 V (,T ) V (,T α α VT R V R T ) + α ) + α Ref1 R VT ) + ( T ) V ( T ) T ref ref T T ref1 ( T T ) Ref1 ( T T ) Ref1 ( T T )( α + α ) ref1 ( T ) R ( T ) T ref ref T ref1 ref1 Ref1 VT R Noe: α VT < and α R > whaever he diode echnology. oc 367 Rev 3 5/1

6 Conducion losses: basic equaions AN64 Conducion losses: basic equaions Conducion losses are he average dissipaed power in he diode during he forward conducion phase given in Equaion 1: Equaion 1 P CON Tsw 1 (T ) V T sw Equaion 1 can also be wrien as follows: Equaion 11 P (T ) V (T ) CON T (,T ) () d (av) + R (T ) (rms) Noe: Where (AV) is he forward average curren and (RMS) is he forward roo mean square curren flowing hrough he diode. n case of a square waveform, a shor formula can be used o calculae conducion losses: Equaion 1 P (T ) V (,T ) CON (AV).1 Applicaion parameers: average and rms currens The average and rms currens are differen for each applicaion condiion. They can be calculaed using Equaions 1 (average curren) and 13 (rms curren). Equaion 13 ( AV ) 1 T sw Equaion 14 ( RMS) 1 T sw () d () d igure 4 presens simplified expression of average and rms currens of commonly observed waveforms in a power recifier. n mos cases, hese waveforms can be used for a rough esimaion. 6/1 oc 367 Rev 3

7 AN64 Conducion losses: basic equaions igure 4. Average and rms currens of commonly observed waveforms Square waveform Trapezoidal waveform () () Min ( AV) ( RMS) ( AV) ( RMS) + Min + Min+ Min 3 Half period sinusoidal waveform () Triangular waveform () ( AV) ( RMS) π ( AV) ( RMS) 3 oc 367 Rev 3 7/1

8 An applicaion example AN64 3 An applicaion example Le us consider he example of a 9 W noebook adaper. This is a flyback converer (igure 5) working in coninuous mode. The oupu volage V ou is 19 V and he maximum oupu curren is 4.7 A. The recifier diode is an ST power Schoky STPS3M1S. igure 6 shows he ideal waveforms of he diode: Min 4 A, 11.8 A and.6. Le us calculae he maximum conducion losses in he diode for his applicaion. igure 5. lyback converer V in STPS3M1S load AC Line Snubber V ou Conrol igure 6. deal curren and volage waveforms of he diode in he flyback converer. () Min V () V V R 8/1 oc 367 Rev 3

9 AN64 An applicaion example 3.1 Average and rms curren calculaion The firs sep is he calculaion of he average and rms currens. The forward average curren is he oupu curren: (AV) load 4.7 A. As illusraed in igure 6, he forward curren has a rapezoidal shape. The formula o calculae he rms curren of rapezoidal waveform is given in igure 4. (RMS) is hen: Equaion 15 ( 11.8) + ( 4) (RMS) A 3 3. V T (T ) and R (T ) calculaion The second sep is he calculaion of V T (T ) and R (T ) in he applicaion condiion range. igure 7. STPS3M1S forward volage drop versus forward curren M T 15 C (imum values) 11.8A T 15 C (Typical values) Min 4A T 5 C (imum values).5v.63v.43v.55v T ref1 5 C and T ref 15 C. To calculae maximum conducion losses, read maximum values of V a Min and in igure 7. This figure is available in he STPS3M1S daashee. These values are summarized in Table 1. Table 1. V () values a Min and (A) V () (, 5 C) (V) V () (, 15 C) (V) Min oc 367 Rev 3 9/1

10 An applicaion example AN64 rom Equaions (3), (4), (8) and (9) calculae V T (T ref1 ), V T (T ref ), R (T ref1 ), R (T ref ), α VT and α R. Calculaed values of hese parameers are summarized in Table. Table. V T, R, α VT, and α R parameers T ref ( C) V T (V) R (mω) α VT (V C -1 ) α R (Ω C -1 ) T ref T ref rom Equaions 5 and 6 we can wrie V T (T ) and R (T ) as follow: Equaion 16-6 V (T ) T T Equaion 17 R (T ) T 3.3 Conducion losses expression rom Equaions 7, 15 and 16 he expression for maximum conducion losses is hen: Equaion 18 P (T ) CON() -3 T inally, le us plo he value of conducion losses in he diode as a funcion of he uncion emperaure (igure 8). igure 8. imum conducion losses versus uncion emperaure 3.W P CON() (T).8W.6W.4W.W T.W 5 C 35 C 45 C 55 C 65 C 75 C 85 C 95 C 15 C 115 C 15 C 1/1 oc 367 Rev 3

11 AN64 Revision hisory 4 Revision hisory Table 3. ocumen revision hisory ae Revision Changes Aug niial release 3-May-4 Syleshee updae. No conen change 4-Aug-11 3 Compleely revised for currenly available producs. oc 367 Rev 3 11/1

12 AN64 Please Read Carefully: nformaion in his documen is provided solely in connecion wih ST producs. STMicroelecronics NV and is subsidiaries ( ST ) reserve he righ o make changes, correcions, modificaions or improvemens, o his documen, and he producs and services described herein a any ime, wihou noice. All ST producs are sold pursuan o ST s erms and condiions of sale. Purchasers are solely responsible for he choice, selecion and use of he ST producs and services described herein, and ST assumes no liabiliy whasoever relaing o he choice, selecion or use of he ST producs and services described herein. No license, express or implied, by esoppel or oherwise, o any inellecual propery righs is graned under his documen. f any par of his documen refers o any hird pary producs or services i shall no be deemed a license gran by ST for he use of such hird pary producs or services, or any inellecual propery conained herein or considered as a warrany covering he use in any manner whasoever of such hird pary producs or services or any inellecual propery conained herein. UNLESS OTHERWSE SET ORTH N ST S TERMS AN CONTONS O SALE ST SCLAMS ANY EXPRESS OR MPLE WARRANTY WTH RESPECT TO THE USE AN/OR SALE O ST PROUCTS NCLUNG WTHOUT LMTATON MPLE WARRANTES O MERCHANTABLTY, TNESS OR A PARTCULAR PURPOSE (AN THER EQUVALENTS UNER THE LAWS O ANY JURSCTON), OR NRNGEMENT O ANY PATENT, COPYRGHT OR OTHER NTELLECTUAL PROPERTY RGHT. UNLESS EXPRESSLY APPROVE N WRTNG BY TWO AUTHORZE ST REPRESENTATVES, ST PROUCTS ARE NOT RECOMMENE, AUTHORZE OR WARRANTE OR USE N MLTARY, AR CRAT, SPACE, LE SAVNG, OR LE SUSTANNG APPLCATONS, NOR N PROUCTS OR SYSTEMS WHERE ALURE OR MALUNCTON MAY RESULT N PERSONAL NJURY, EATH, OR SEVERE PROPERTY OR ENVRONMENTAL AMAGE. ST PROUCTS WHCH ARE NOT SPECE AS "AUTOMOTVE GRAE" MAY ONLY BE USE N AUTOMOTVE APPLCATONS AT USER S OWN RSK. Resale of ST producs wih provisions differen from he saemens and/or echnical feaures se forh in his documen shall immediaely void any warrany graned by ST for he ST produc or service described herein and shall no creae or exend in any manner whasoever, any liabiliy of ST. ST and he ST logo are rademarks or regisered rademarks of ST in various counries. nformaion in his documen supersedes and replaces all informaion previously supplied. The ST logo is a regisered rademark of STMicroelecronics. All oher names are he propery of heir respecive owners. 11 STMicroelecronics - All righs reserved STMicroelecronics group of companies Ausralia - Belgium - Brazil - Canada - China - Czech Republic - inland - rance - Germany - Hong Kong - ndia - srael - aly - Japan - Malaysia - Mala - Morocco - Philippines - Singapore - Spain - Sweden - Swizerland - Unied Kingdom - Unied Saes of America 1/1 oc 367 Rev 3

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