Instruis line of Instrument Isolation Valves
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1 Instruis line of Instrument Isolation Valves Instrument Root Valves, Series IM Transmitter Isolation Valves, Series TI Instrument Isolation Fabflex Manifolds
2 Instrument Root Valve What is an Instrument Root Valve? Where would I sell it? What is currently used? Why buy PBM Instrument Root Valves? What is an Instrument Root Valve? An instrument root valve is used for isolation of pressure gauges, orifice plates, flush rings, and various measurement instruments. The instrument valve normally lives in the open position and is closed only to isolate the instrument for service or replacement - thus the valve sees very few cycles over its life. The instrument root valve is made from wrought or cast material and is welded to prevent separation of the body and end, thus the valve is non-repairable and is replaced when required. The valve is available in ½ and ¾ inch sizes, with male NPT by female NPT end connections common. Most IM valves are in higher pressure applications ( psi) and are rated at Class #2500. The stainless steel valve is API 607 Ed. 5 qualified. Multiple seat materials are available based on application - TFM (standard) Carbon filled PTFE, PEEK, and Ceramic). Materials of construction range from a base of 316L stainless, and extend based on application to include Monel, Hastelloy, and duplex stainless steels. PBM also provides a double block and bleed configuration.
3 Where would I sell it? Instrument valves are used where instruments require isolation - Refineries, Heavy Chemical, Power, Oil and gas production, and Gas transmission and distribution industries. What is currently used? Needle valves: Parker, Swagelok, Hoke, TBV Cameron, Anderson Greenwood. Ball Valves: TBV, several imports.
4 Instrument Root Valve cont. Why buy PBM? PBM Advantage over needle valves: 1. A ball valve is rodable, meaning if the line becomes plugged, the unobstructed port of a ball valve permits the line to be cleared using a rod or drilling device. Needle valves clog easily and are not rodable. 2. Ball valve has easy ¼ turn operation, and easy visual position indication (handle position), compared to rising stem of needle valve. 3. Needle valves are typically only stainless. Exotic alloys are hard to come by in a needle valve. 4. Needle valves have no stops and can be over-tightened causing stem damage. 5. PBM has standard lever lockable handle or optional oval locking handle. Advantage over other ball valves: 1. Encapsulated seats (seat ID is protected by metal) - major advantage when valve is rodded - protect seats and prevents seat damage. 2. PBM stocks standard Instrument valves. 3. PBM Instrument valves have a standard locking handle or optional oval. 4. PBM has ability to produce in many alloys including duplex and Hastelloy in quantities of 1 to 1000 s 5. PBM can provide engineered solutions to tough or unique problems
5 Transmitter Isolation Valve What is a TIV? What is currently used? Who buys TIVs? How do PBM s TIV purge ports work? What is a TIV? TIV stands for Transmitter Isolation Valve. A Transmitter Isolation Valve is a valve that is used to isolate media in a tank from an Instrument transmitter, namely pressure / level transmitters. In Industry, these instruments are used to measure the pressure at specific points on the tank, typically one point at the bottom of the tank and one point at the top of the tank. It is commonly used in Chemical, Pulp & Paper, and bulk storage tank farms. The pressure measurement allows calculation of the level of liquid in a tank. The liquid could be pulp stock, black liquor, or chemicals such as sulfuric acid or hydrogen peroxide. The TIV lives in the open position thus creating a communication between the media in the tank and the face, or diaphragm of the transmitter. The valve is only closed when the transmitter needs to be isolated for service or replacement, which can be infrequently. Thus, in traditional applications, the TIV sees very little cycle life.
6 What does the industry use now? Traditionally, TIVs are knife gate valves or in some cases standard ANSI ball valves. Knife gate valves used include DeZurik, Rovalve (Technaflow), ITT Fabri-Valve, and FNW. You may also find an occasional standard ANSI ball valve such as Jamesbury used. There are also two special ball valves similar to the PBM TIV valve: Indu-tech and Flow Control Components. You may also find applications where no TIV is used; thus the transmitter is connected directly to the tank and cannot be isolated unless the tank is completely drained. The standard flange connections used on tanks for this service is 3 inch. Due to the fact that a knife gate valve needs clearance between the flange connects for the gate to slide, the bolt pattern in many cases are offset by 25 to 27 degrees on two of the flange bolt holes to accommodate the linear motion of a sliding gate. Therefore, you may find some flange connections on tanks with offset bolt holes. The PBM TIV comes standard with flange bolt holes that can accommodate both the offset pattern used by a knife gate and a standard 3 inch ANSI 150 lb. bolt pattern. Who buys TIVs? Traditionally, the TIVs are the responsibility of the I & E department (Instrument and Electrical). Individuals that have purchased PBM s TIV have titles such as E & I Supervisor, or I & E Superintendent. On the project side, you may be dealing with Corporate Engineering or Project Engineering.
7 How PBM s TIV Purge Ports work: Each PBM Transmitter Isolation Valve includes four (4) ¼ inch NPT purge ports. The PBM TIV is shipped from the factory with all four purge ports plugged with ¼ inch NPT pipe plugs made of the same material as the valve body. Purge media can be water, steam, or any media that can safely dissolve and remove any build-up that may occur in the valve body or on the face of the transmitter. When using a steam purge, PBM recommends upgrading the seat and seal material to 316 stainless steel filled Teflon. (150-lb. Maximum steam pressure). Depending on the application, the customer has several options with respect to purge ports: 1. Keep all four purge ports plugged. An application where no purging is required. These would for services on media tanks where there is no concern of product media build-up on the face of the transmitter or valve body. 2. Use the purge ports to purge the either the valve body, the face of the transmitter or both when the valve is in the closed position (while the transmitter is isolated from the tank). This option allows two independent purge processes: one for the body and one for the face of the transmitter. This option may have purge and drain connections installed for the body only, the transmitter face only, or all four.
8 3. Use one purge port on the transmitter side of the valve to provide either a continuous or periodic purge when the valve is open. This option may be used on applications where the build-up on media on the face of the transmitter is a constant concern. An example may be areas such as black liquor vapor. This option would purge into the valve and drain back into the process tank. Option using the Milled Flat or Worm-hole ball: 4. With the optional milled flat ball, flats are machined on two areas of the ball so that when the valve is in the closed position, the valve body cavity area and the area downstream to the body (transmitter side) are in contact with one another. This option allows purging of both the valve body and transmitter face using only two of the four purge port connections. One connection used to introduce purge media and one connection used for draining. When purging with steam, PBM recommends upgrading the seat and seal material to 316 stainless steel filled Teflon. PBM recommends purging with no higher than 150-lb. steam.
9 This document was developed and published by PBM, Inc. and is intended for use by authorized PBM, Inc. Representatives for training purposes. Copyright 2007 PBM, Inc. All Rights Reserved. To request additional copies, please contact: PBM, Inc. Inside Sales & Marketing Department 1070 Sandy Hill Road Irwin, PA Phone: PBM or Fax: LT-35 5/07
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