ผล ตภ ณฑ ยางก บการร ไซเค ล 5 ส งหาคม 2558
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1 ผล ตภ ณฑ ยางก บการร ไซเค ล 5 ส งหาคม 2558
2 Rubber Products From Latex From Dry Rubber
3 From Latex
4 From Dry Rubbers TYRES
5 From Dry Rubbers
6
7
8
9
10 Re-Use Recycle Of Used Tires New tire Used tire Asphaltic mixture Part-worn Tire End of life tire Direct use Bumper Rubber Products 2 nd hand tire Peel & Cut Furniture Reusable tire Retreading Shredding Devulcanization Granulation Granulate Reclaimed rubber Regrooving Fuel Cement Kiln Steam generation Electricity generation Pyrolysis Landfill Carbon black Gas Oil Scrap steel
11 Direct Use
12 Direct Use
13 Peel & Cut
14 Peel & Cut
15 Peel & Cut
16 Peel & Cut
17 Peel & Cut
18 Peel & Cut
19 Granulation (grinding) Ambient Process Cryogenic Process Mechanical grinding using steel rollers or blades Low temperature freezing using liquid nitrogen with Hammer mill to crack frozen tires
20 Typical ambient grinding process Fiber Metal Used tires Shredder Fiber Metal Separation Bagging Sieving Mill
21 Shredder
22
23
24 Ground tire rubber form Ambient grinding process Ground tire rubber form cryogenic grinding process
25 Particle size distribution Ambient vs Cryogenic Ambient Cryogenic
26 Pavement Block
27
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29
30
31 Asphaltic Mixture for Road Pavement
32 Asphaltic mixture for Pond Lining
33 Devulcanization Techniques Chemical + Heat Ultrasonic Microwave Biological Continuous Reactive Process
34 Chemical + Heat De Vulc (DE-LINK technology) Devulcanizing agents + high temp + high pressure Slow devulcanization time Reaction takes place at the surface of the particles
35 Example of Chemical Devulcanization Reclaimed Rubber Used tires Shredding Granulation Separation Textile Heat Metal Devulcanization Sieving Granulate Straining Final Refining Reclaimed Rubber
36 Reclaimed Rubber Slabs
37 Ultrasonic Short Devulcanization time Reaction throughout particles C-S, S-S are broken No solvents involved No chemicals involved GRT Grooved Barrel Ultrasonic Reactor Tire Curing Bladder Unfilled Butyl Rubber HNBR EVA foam
38 Microwave Use controlled microwave energy to devulcanize C-S, S-S are broken Materials to be applied with this process must be polar enough to accept the microwave energy to generateheat for devulcanization Batch process
39 Biological Micro-organisms were used to attack S- bond Various types of bacterias Reaction takes place at the surface Devulcanization time: days
40 Continuous Reactive Process Introduced by Matsushita and Fukumori Shear stress / Pressure / Temperature Continuous process Fasr Tire + Non tire are OK Reclaimed rubber + TPE
41 Pyrolysis (Thermal decomposition of organic materials in the absence of air)
42 Under vacuum Atmospheric Pressure
43 Latex Gloves Recycling NR latex scrap gloves Grind Devulcanization (Heat) Sheeting Latex Reclaimed Rubber
44
45 Synthetic Rubbers Recycling Butyl Rubber
46 Butyl Rubber Recycling Butyl Inner Tubes Wash Shred Devulanization (Heat) Sheeting Butyl Reclaimed Rubber
47 Butyl Reclaimed Rubber
48 Synthetic Rubbers Recycling EPDM Rubber Etylene Propylene Diene Terpolymer
49 EPDM Rubber Recycling Windscreen Seal / Wiper blade Shred Devulanization (Heat) Sheeting EPDM Reclaimed Rubber (Applications: hoses, roofing membrane)
50 Synthetic Rubbers Recycling NBR Rubber Nitrile Rubber
51 Source: Kimberly-Clark Nitrile Glove Recycling Program
52 Waste tire management in some countries USA -Who pollutes who pays (Tax Model) -Consumers pay the disposal fee when they buy new tires -Tire shops pay waste disposal company to collect the tires -Waste disposal company pays approved recyclers and cement companies to dispose used tires
53 Waste tire management in some countries Europe (Scandinavia, France, Benelux, some Eastern Europe) -Indirectly paid by customers -Tire manufacturers pay disposal taxes (PR) -Government agency pay waste disposal company for collecting of used tires -Waste disposal company pays approved recyclers and cement companies to dispose used tires
54 Tons of waste tires in Thailand Tire Type PC 102, , , ,272 TB 197, , , ,643 Source: Michelin (Thailand)
55 Thank you
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