Hangar Doors and Large Industrial Doors

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1 Hangar Doors and Large Industrial Doors

2 Champion Door knows doors inside out. The company specialises in fabric fold-up doors and partitions for indoors and outdoors as well as specialist applications. Champion Door s fabric fold-up doors make very competitive solutions for industrial installations, warehouses, transport depots and sports centres, and can also be used for dividing large spaces, fire protection and extra large and unusually shaped doorways. They are reliable and long-lasting. Fabric fold-up doors require very little maintenance and can be equipped with soundproofing, thermal insulation and burglar alarms. Champion Door makes sure that its products can endure heavy-duty industrial wear and that maintenance costs are low. The doors are designed to withstand fluctuations in moisture levels and temperature, are resistant to dirt and dust, and resist even the most violent winds. The fabric is extremely durable against wear and tear, and since it is fixed without rivets, it looks tidy and is easy to maintain. Champion Door is a symbol of high quality. Fold-up doors and partitions are made with standardised components and tailored to the customer s needs. All products carry the CE mark and conform to current standards.

3 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY

4 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY The most popular model for aircraft hangars is the NK2 Double, which has a U value of 1.39 with a 280 mm frame. Doors can also be controlled by computer or touch screen. The NK4 Warm is especially popular in aircraft repair hangars. The Warm is a solution that complements the door s thermal insulation and soundproofing with two extra insulation layers. The U value of the Warm can be as high as Champion Door solutions with elevating support posts are ideal for extra wide and extra high doorways. The large partition-free doorways of aeroplane and helicopter hangars and specialised machine rooms require doors with special properties. The NK2 Double and NK4 Warm have been designed specifically with larger industrial doorways in mind. With their rigid frame they are ideal used as large external doors. The NK4 Warm comes with two additional insulation layers for added thermal insulation and soundproofing. The PVC material is designed to resist the chemicals used for de-icing aircraft and withstand violent winds.

5 The elevating support posts leave doorways to aircraft hangars completely partition-free.

6 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY NK4 Warm NK4 Warm is a two-ply fabric fold-up door with two added insulation layers. A single door can measure up to 28 x 25 metres with the 280 mm frame. As for custom-designed doors, there are no limitations for dimensions and wind load. Within the industrial sector, door solutions are part of a comprehensive production chain where special demands are placed on the doors functionality, durability, safety and energy efficiency. The ability to open large doors quickly plays a major role in terms of energy efficiency, and flexible usability improves the overall efficiency. Champion Door offers many different alternatives for industrial installations and commercial properties, always taking into account the special circumstances of each doorway. NK1 Single Upholstered with zinc-proof silicon fabric, the NK1 Single makes a great safety door for sink-coating pools. NK2 Double NK2 Double with windows. Double has a U value of 1.39 with a 280 mm frame.

7

8 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY Functional door systems are vital for efficient loading in ports and harbours. The ability to open doors quickly and the flexible use of large door leaves and partitions make Champion Door fabric fold-up doors extremely competitive in port and harbour warehousing. The doors must be reliable and able to withstand sea air, and the warehouses must be able to accommodate an array of different products and materials. Champion Door offers many different alternatives for ports and harbours, always taking into account the special circumstances of each doorway. As for custom-designed doors, there are no limitations for dimensions and wind load. Each door is designed and equipped to meet the customer s specifications. With the rigid frame, fabric fold-up doors are ideal for large doorways. Doors can be designed and custom-made to fit certainsized products.

9 Fabric fold-up doors are at their best in tall doorways, as they take up no space inside the building; the picture shows a quayside repair shed for straddle carriers.

10 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY Champion Door offers a wide variety of door and partition solutions for warehouses. Lightweight plastic doors and partitions are also available for outdoor storage where minimal weather-resistance is required; alternatively, the PVC fabric can be replaced by a protective mesh designed especially for doors, or a combination of PVC fabric and mesh can be used. This minimises the effect of wind loads on the door and also allows light and air to circulate in the structure. The mesh is dense, which helps to stop snow and rainwater from penetrating the building. The door can also be fitted with a transparent PVC window. Mesh solutions are also ideal as partitions in large spaces. As for custom-designed doors, there are no limitations for dimensions and wind load. Thanks to the fold-up technology, the NK1 Single takes up no room inside the building; the picture shows a door to a cargo container store, made entirely of mesh.

11 NK1 Single with partial mesh.

12 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY Champion Door craneways are extremely airtight compared to traditional door solutions. Sealing craneways with door solutions improves the building s energy efficiency considerably and also reduces dust and noise problems.

13 Champion Door fabric fold-up door technology is ideal for large special doorways required within the industrial sector. Champion Door craneway solutions are especially designed to do away with the problems traditionally associated with craneways. Large industrial halls where cranes are used can be divided with specialist door solutions that cover both the craneways and access doorways with a single fold-up door assembly. The door can also be used separately and the whole door can be raised when the craneway is in use. This solution is extremely practical and flexible.

14 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY NK2L Double Lite s maximum height is 12 metres.

15 Fabric fold-up doors are especially flexible and practical in properties designed for storing and processing biological energy sources such as wood, woodchip, peat and pellets, for example. They can be used in extremely large doorways. Some of the fabric can be replaced by mesh, which helps to reduce the effect of wind loads on the door. Moreover, they allow light and air to circulate in the structure, which is important for storing woodchip, for example. The door can also be fitted with a transparent PVC window. Using mesh modules allows more light into the structure and improves ventilation. The dense mesh stops snow and rain from penetrating the structure. The door can be fitted with a motion detector, which makes the door open and close automatically. With its rigid frame, the NK2 Double is an excellent solution for energy storage. The door can measure up to 28 x 25 metres. The door is also available with a reliable frame structure designed specifically for dusty areas.

16 AIRCRAFT HANGARS INDUSTRIAL INSTALLATIONS PORTS AND HARBOURS WAREHOUSES CRANEWAYS ENERGY STORES FIRE SAFETY Champion Door Fire is a specialist solution for properties where doors must conform to fire safety standards. Fire doors and smoke curtains effectively stop fire from spreading from one area of the building to others. The CDF-E120 roll-down fire door is usually installed in an open doorway or in addition to a normal access door. The fabric is reinforced with glass fibre and steel wires and it rolls down from its protective casing when a fire alarm is activated. The door is supplied with a control unit with battery backup. The door can be linked to the property s fire alarm system and fitted with smoke and heat detectors and different kinds of alarms.

17 Temp. ( o C) Recommendation min Champion Door Fire has been tested in the laboratory at Finland s Technical Research Centre (VTT). The product meets the set requirements and exceeds all of the requirements set for class E 120. The door also meets the requirements set for class EW-30 without sprinklers, from a distance of 2 metres. The Fire roll-down doors are designed and custom-made to fit each doorway individually. The metal parts can be coated with RAL colours. The automatic Fire roll-down door can be integrated into the structure inconspicuously.

18 DOOR ACCESSORIES All Champion Door fold-up doors are supplied with an electronic control unit. The doors can also be fitted with various additional control and safety devices. For compatibility with your requirements, please refer to the table on the next page. The door can be controlled manually using the control unit (included as standard). Radio control with 1, 2, 3 or 4 channels is available as an optional extra. The doors can also be linked to the Sesam system. Separate 3-button switches are also available (optional extra). The opening mechanism combined with a long plastic pulley allows the door to be opened by hand from a vehicle (optional extra). All door models can be equipped with an impact sensor in the bottom edge (optional extra, included as standard in the NK3 Fast). The radar system represents the latest in control technology and makes hasslefree access possible while the laser light curtain is the latest safety technology.

19 CHAMPION DOOR RANGE: All Champion Door products are also available with ATEX certification. NK4 Warm ply thermally insulated door for large doorways, 280 mm frame NK2 Double ply door for large doorways, 280 mm frame NK4 Warm... 2-ply thermally insulated door for medium-sized doorways, 180-mm frame NK2 Double... 2-ply door for medium-sized doorways, 180 mm frame NK4N Warm... 2-ply thermally insulated door for craneways, 180 mm frame NK2N Double... 2-ply door for craneways, 180 mm and 280 mm frames NK4NT Warm... 2-ply thermally insulated door for T-shaped craneways, 180 mm and 280 mm frames NK2NT Double... 2-ply door for T-shaped craneways, 180 mm and 280 mm frames NK4L Warm Lite... 2-ply thermally insulated door for doorways less than 8 metres wide, 120 mm frame NK2L Double Lite... 2-ply door for doorways less than 8 metres wide, 120 mm frame NK1 Single... 1-ply fold-up door NK3 Fast... 1-ply extra-fast roll-up door Fire ply roll-down fireproof door SPECIFICATIONS AND ACCESSORIES: NK4 Warm-280 NK4N Warm-280 NK4NT Warm-280 NK2 Double-280 NK2N Double-280 NK2NT Double-280 NK4-180 Warm NK4N-180 Warm NK4NT-180 Warm NK2-180 Double NK2N-180 Double NK2NT-180 Double NK4L Warm Lite NK2L Double Lite NK1 Single NK3 Fast Fire CDF-E120 (as an additional door to a normal access door) Door thickness, mm (frame) Number of plies Thermal insulation X X X U-value W/(m 2 K) Max width of door, m 28* 28* 16 * 16* 8* 8* 6 4,5 8 Max height of door, m Elevating support posts Fall arresters X X X X X X X X Soundproof fabric Electronic control unit X X X X X X X X X Impact sensor in the bottom edge X Impulse control X Radio control Pull switch control Radar control Induction loop control Window Photo sensor (safety device) Laser light curtain (safety device) Key to symbols: X = Included as standard, * = Unrestricted with elevating support posts, =Optional extra

20 Champion Door Oy Pajatie 1 FI Nivala FINLAND Tel Fax

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