Utopia or Reality?: The 4. Revolution begins One path to collaborative machine intelligence

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1 Utopia or Reality?: The 4. Revolution begins One path to collaborative machine intelligence Dipl. Ing. Gerd Hoppe Beckhoff Automation GmbH & Co.KG

2 Industrie 4.0 Glance in History

3 Industrie 4.0 Definition A future oriented project in the hightechstrategy of the German Federal Government to expedite the information of the classical industries, e.g. industrial engineering The ambition is the intelligent factory (Smart Factory), marked by adaptability, efficiency of resources and ergonomics as well as the integration of customers and business partners in business and creation processes. The technological basics are cyber-physical systems and the Internet of Things. Quelle:

4 Beckhoff Automation: Business numbers Headquarters: Verl, Germany Employees: (actual) Engineers: 950 Beckhoff subsidiaries worldwide: 34 countries Sales network worldwide: > 75 countries Sales worldwide 2014: 510 million (+17 %) Sales worldwide 2015: 620 million (+22%) Verl 4 Beckhoff Automation GmbH & Co. KG

5 Beckhoff Automation: Sales million Sales 2014: 510 million (+17 %) Sales 2015: 620 million (+22 %) annual growth: 16 % Harmonic and organic growth Consistent advanced technology development Stable customer base Stable employees Financial stability Beckhoff Automation GmbH & Co. KG

6 Top 100 Ranking of Mittelstands 2015 Beckhoff on place 7 Quelle: Die Welt online vom

7 Beckhoff Automation K.K. Japan Location: Minato Mirai, Yokohama Salens & Engineering Warehouse Service center Training center Product Demonstration Staff Beckhoff Japan: 17

8 EtherCAT Ethernet for Control Automation Technology ETG: the largest industrial communication group >3.700 members worldwide EtherCAT: a Beckhoff innovation 8 Beckhoff Automation GmbH & Co. KG

9 EtherCAT: Beckhoff development Toyota selects EtherCAT

10 EtherCAT Technology Group Press briefing at Hanover Fair 2016 Mr. Morihiko Ohkura, General Manager of the Production Engineering Innovation Division at Toyota Motor Corporation explains: "I am pleased to announce that Toyota Motor Corporation will make the most of EtherCAT in our new factories to be built around the world. We have conducted thorough analysis and evaluation to compare various industrial Ethernet technologies. I believe the performance, determinism and simple wiring characteristics of EtherCAT, in addition to its openness, best fit with the needs of Toyota to evolve production systems with Industrial IoT concepts." We strongly encourage our suppliers to prepare high-quality EtherCAT components our strong interest in the new technology, EtherCAT P. The concept to integrate communication and power lines perfectly matches our lean production philosophy, TPS: the Toyota Production System. Simply put, the fewer cables, the better.

11 Chances and Potential of Digitalization 1. Digitalization Smart Systems 2. Beckhoff Automation provides base technologies for Smart Factories/Industrie Digitalization penetrates all domains even our personal lifes _TUNINGFOTOJOURNAL-Fotolia.com

12 Digitalization Mostly everyone uses it the Smartphone Reminders to appointments Messages around the world Internet Radio / Streams / TV Camera Localization ( GPS ) Gaming Console Social Media Bio-Metrics _ra2studio-fotolia.com and Voice Telephony 20/05/

13 Digitalization Embedded Systems The Smartphone a typical Example for an Embedded System Embedded Systems consist of Hardware Sensors Actuators Interfaces Software _ra2studio-fotolia.com 20/05/

14 Digitalization technological development Cloud Computing Internet of Services Increasing Computing Power Big Data Self Optimisation Internet of Things Cyber Physical Systems Network Infrastructures Security IT-Infrastructures Smart City Smart Health Care Smart Grid Smart Factory Smart Mobility Smart Services/Devices Smart Home Smart Logistic

15 Digitalization technological development Cloud Computing Internet of Services Increasing Computing Power Big Data Self Optimisation Internet of Things Cyber Physical Systems Network Infrastructures Security IT-Infrastructures Machines and Controls Industrial production

16 Traditional Manufacturing communication structure Classic communication structure Vertical: SCADA / MES / ERP with PLC Access manufacturing data in Machine control layer (PLC) Horizontal: Machine to machine PLC- Protocols for information exchange I/O: PLC with fieldbus Access data profiles of devices PLCs Factory Floor MES SCADA / HMI ERP Cloud all connections need to be engineered

17 Industrie 4.0 Communication structure The Cloud breaks the classical structure everyone with everyone de-hierarchization information will be send directly from the source Complex analysis is available for the smallest devices / things Machine independent dataaggregation Optimized: products, processes, machines and maintenance PLCs Factory Floor ERP SCADA / HMI Analytics MES connection engineering very low

18 Industrie 4.0: Intelligent Control Horizontal und vertical Communication MQTT/AMQP Message Broker Topic MQTT/AMQP Message Broker Topic Consumer Publisher Publisher Subscriber Advantages: Devices do not require engineered connections De-coupling of applications Every device may initiate connections firewall- compatible simple IT Infrastructure MQTT/AMQP: simple standardized protocols high performance Brokers may be used in local (cloud) systems

19 Technological basis for the Smart Factory Expertise & Support EtherCAT : high-speed communication Control Industrial PC Panel 19 Beckhoff Automation GmbH & Co. KG TwinCAT: control & realtime software Bus Terminals Drive Technology

20 Research: Leading-Edge Industrie 4.0 cluster East-Westphalia 2014

21 Industrie 4.0 networked Smart Factories Secure communication Data collection & analysis Manufacturing Control based on open automationand IT-standards Internet of Things/Services Cloud Computing Big Data Smart Factory Smart Factory Smart Factory Smart Factory Smart Factory Concurrent engineering accross entire product lifecycle Human operatorcentric

22 Beckhoff Cloud scenarios Microsoft Azure Amazon SAP HANA Beckhoff TwinCAT3 Analytics Logger 234/236/238 TwinCAT2 Analytics Logger 234/236/238 Third Party Controller TwinCAT Analytics End User Machine Builder Automation New Machine Existing Machine Third Party Machine I/O Signal Working Station

23 Beckhoff Cloud scenarios Microsoft Azure Amazon SAP HANA Beckhoff Storage Beckhoff Analytics Message Broker MQTT AMQP OPC UA TwinCAT IoT Data Agent ADS TwinCAT IoT Data Agent OPC UA TwinCAT3 Analytics Logger 234/236/238 TwinCAT2 Analytics Logger 234/236/238 Third Party Controller TwinCAT Analytics End User Machine Builder Automation New Machine Existing Machine Third Party Machine I/O Signal Working Station

24 Beckhoff Cloud scenarios Microsoft Azure Amazon SAP HANA Beckhoff Storage Beckhoff Analytics Storage Beckhoff Analytics Storage Beckhoff Analytics Storage Analytics Message Broker Message Broker Message Broker Services/Functions MQTT AMQP OPC UA TwinCAT IoT Data Agent TwinCAT IoT Data Agent ADS OPC UA TwinCAT3 Analytics Logger 234/236/238 TwinCAT2 Analytics Logger 234/236/238 Third Party Controller TwinCAT Analytics End User Machine Builder Automation New Machine Existing Machine Third Party Machine I/O Signal Working Station

25 PC Control: Function and Communication for Industry 4.0 Smart Factory PC Control perfectly integrates production networks. Convergence of AT and IT technology creates significant benefits through synergy effects. 27 Beckhoff Automation GmbH & Co. KG

26 Nobilia and Beckhoff: Industry 4.0 since 1990 Nobilia-Werke J. Stickling GmbH & Co. KG, Verl, Germany Europe s leading manufacturer of kitchen 2,450 employees, 900 Million sales (2012) 2,750 kitchens/day, 560,000 kitchens/year! Database: > 1 Mill. transactions / day Lot size 1 production No outgoing stock: production into the truck PC based throughout: 540 Beckhoff PC clients Centralized control solution on every layer 28 Beckhoff Automation GmbH & Co. KG

27 Summary IT Technologies and PC-based control are the core technologies for Industrie 4.0 Industrie 4.0 triggers greater innovation for the manufacturing industry and raises their competitiveness Increased flexibility to lot size 1 Reduction of production costs Rise of product quality Increasing the substainability

28 New Automation Technology Thank you for your kind attention! 30 Beckhoff Automation GmbH & Co. KG

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