Installation Instructions

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1 220948A Installation Instructions To be left with the user Digital Clock/Timer Kit Style 2 This is a Cat I 2H Appliance These instructions are for the installation and initial setting of the digital clock/timer Style 2. Instructions on how to use and service are supplied with each boiler. Note. The boiler Installation Instructions together with the Instructions for Use will be required should the clock/timer be fitted to an already fitted boiler. If the literature is not to hand, copies can be obtained from:- Hepworth Heating Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone It is important to quote the model, size and serial number of the boiler. One Contact Total Service Customer Services: Tel: (01773) Fax: (01773) Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT General/Sales enquiries : Tel: (01773) Fax: (01773)

2 220948A 2

3 (7 to 13) LOOSE FITTINGS PACK CONTENTS OF KIT CONTENTS OF KIT 1 Casing label 2 Instruction sheet 3 Clock/timer. 4 Spacer 5 Clock/timer bracket 6 Clock/timer harness 7 Cable clamp* 1 off 8 Screw No. 8x 5 / 8 in* 1 off 9 Elkay bracket 1 off 10 Screw M4x8 2 off 11 Washer M4 2 off 12 Nut M4 2 off 13 Blanking plugs 2 off * not required for Swift-flow 120 Loose Fittings Pack A1

4 Models 75, 80 and 100 continuation of Boiler Fixing. Remove two of the fascia securing screws, see diagram 1. Remove the control housing securing screw and cover, see diagram 1. Fit the clock/timer bracket and loosely secure with the two previously removed fascia securing screws, see diagram 2. Remove the control housing securing screws, see diagram 3. Secure the control housing to the frame with one of these screws, see diagram 4. Remove the earth leads from the top right hand side of the control box to allow access to fit the electrical connector clip, see diagram 4. Refit the earth leads. Fit the clock/timer to the bracket, see diagram 5. Connect and route the wiring harness to the clock/timer and electrical connector, then fit to cable clamp and connector clip, see diagram 6. Note. S.I.T Gas control ONLY. The multifunctional control solenoid valve and thermocouple will need to be repositioned. Remove the clock/timer blanking plate from the outer case and use the new blanking plugs supplied. Stick the casing label, from the loose items pack, to the right hand side of the clock/timer. Note. Some adjustment of the clock/timer bracket may be required to allow for a satisfactory alignment of the outer casing. Now continue with Boiler Fixing, as described in the Installation Instructions. FASCIA SCREW SCREWS (2) 100 ILLUSTRATED FASCIA SCREWS 100 ILLUSTRATED Diagram 1 MOUNTING Diagram SCREWS (2) 100 ILLUSTRATED Diagram A 4

5 EARTH LEADS SCREW MAINS PLUG (TO WALL FRAME) ELECTRICAL CONNECTOR CLIP ELECTRICAL CONNECTIONS NUT WASHER SCREW (2) ELECTRICAL CONNECTORS CABLE CLAMP SCREW 75/80/100 ILLUSTRATED CABLE CLAMP Diagram 4 CLOCK/ TIMER p p RETAINING CLIP (2) 5657 br b MOUNTING MAINS NEUTRAL MAINS (N) LIVE (L) HEATING ON COMMON br b p KEY BROWN BLUE PURPLE SPACER 75/80/100 ILLUSTRATED Diagram 6 DIGITAL STYLE 2 Diagram A1

6 Model 120 continuation of Boiler Fixing Remove two of the fascia and fan driver control housing securing screws, see diagram 7. Remove the control housing securing screw and cover, see diagram 7. Loosely fit the clock/timer bracket and fan driver control housing, secure with the previously removed fascia securing screws, see diagram 8. Remove the control housing securing screws, see diagram 9. Note. When removing and replacing the control box make sure to protect the cables from damage. Remove the control housing and support as shown in diagram 10. If this is not possible, place on a surface making sure that the control knob is protected. Remove the control housing bottom half cover securing screws, lift top half to gain access, see diagram 10. Note. The top half can be removed if required, by removing the hinge pin, see diagram 10. Remove the earth leads from the top right hand side of the control box to allow access to fit the electrical connector clip, see diagram 4. Refit the earth leads. Fit the clock/timer to the bracket, see diagram 5. Connect and route wiring harness to the clock/timer and electrical connector, then fit to cable clamp and cable convector clip, see diagram 6. Refit control housing assembly to reverse order to removal. Remove the clock/timer blanking plate from the outer case and use the new blanking plugs supplied. Stick the casing label, from the loose items pack, to the right hand side of the clock/timer. Note. Some adjustment of the clock/timer bracket may be required to allow for a satisfactory alignment of the outer casing. Now continue with Boiler Fixing, as described in the Installation Instructions. MOUNTING FASCIA AND FAN DRIVER SCREW (2) MOUNTING 4770 SCREW (2) SUPPORT 4612 FAN DRIVER Diagram Diagram HINGE PIN TOP SCREW FASCIA SCREWS Diagram 7 BOTTOM SCREW (2) Diagram A 6

7 Setting Instructions for SWIFT-FLOW - digital 7 day clock/timer style 2. The following instructions are provided so that, if the Instructions for Use are missing the clock/timer can be set working. This is a twenty four hour clock, that is, 1pm is Press R Rest 2. Set switch to 3. Set time of date HR and MIN 4. Set day of week DAY 5. Set to RUN - colon will flash. P AUTO RUN M T W Th F S Su DAY HR MIN R P 5650 Once this is done the following preset programme will operate:- Mon to Fri - ON OFF ON OFF Sat and Sun - ON OFF ON OFF Digital Clock/timer Style 2 RESET BUTTON A1

8 Because of our constant endeavour for improvement details may vary slightly from those in the instructions A 8

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