Corbeau Black 3-Point Retractable Seat Belt (SKU# CS-2SB-BRSB) Installation Instructions

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1 Instructions Created by an: Corbeau Black 3-Point Retractable Seat Belt (SKU# CS-2SB-BRSB) Installation Instructions CAUTION: Safety glasses should be worn at all times when working with vehicles and related tools and equipment. Suggested Tools: Sockets: 10, 14 & 16 mm Ratchet Torque Wrench Hacksaw Permanent Marker Flat (Standard) Screwdriver Phillips Screwdriver: #3 Knife Bench Vice Diagonal Cutting Pliers Emery Cloth (or Small File) For additional copies of these and other instructions go to: and click on the Instructions tab.

2 Seat Belt Components Top Anchor Cover Top Anchor Bolt & Washers Top Anchor Belt Protector Seat Belt Retractor Male Seat Belt Buckle Female Seat Belt Bolt Bottom Anchor Bolt & Washers Bottom Anchor Retractor Cover Retractor Cover Bolt (4) Female Seat Belt Buckle

3 Removing the Female Seat Belt Assembly Connector Step 1 Disconnect the seat belt warning wire connector located under the seat. Note: We removed the seat on a different Samurai so you could see the connector better. Step 2 Disconnect the female seat belt buckle by removing the bolt using a 14mm socket. Step 3 Remove the female seat belt buckle assembly and warning light wire. Step 4 Reach under the seat to feed the warning light wire out.

4 Step 5 Disconnect the bottom anchor by removing the bolt using a 14mm socket. Step 6 Remove the top anchor cover using a standard screwdriver. It simply pops off. Note: You will NOT need this bolt with the new seat belt. Step 7 Disconnect the top anchor by removing the bolt using a 14mm socket. Note: Keep this bolt and associated washer in place on the seat belt anchor. You WILL need this bolt and washers with the new seat belts. Step 8 Remove the seat belt retractor cover by removing the (4) bolts using a 10 mm socket. Normally the retractor cover is held in place by phillips head screw. Our screws had been replace with 10mm hex head bolts at some previous time.

5 Tech Tip 8A This shows the OEM phillips head screws. To buy an economy impact driver click HERE. Tech Tip 8B Most phillips screws on a Samurai are very difficult to remove. One tool that works well is an impact driver. Note: To see a video on impact driver use and other good ways to remove stubborn screws, click HERE. Step 9 After removing the bolts (or screws), remove the seat belt retractor. Step 10 Place the seat belt assembly on a clean work surface and unsnap the plastic seat belt protector using both thumbs.

6 Step 11 Slide the protector up the seat belt out of the way. Step 12 Remove the seat belt retractor nut, lock washer and flat washer using a 16 mm socket. Step 13 Lift out the retractor.

7 Modifying the Retractor Cover Step 14 Using a permanent marker, make two marks parallel to each other about 1/8 apart as shown. These marks should be centered in the opening. Step 15 Place the cover in a vice as shown. Note: The first mark should be just barely visible above the jaws of the vice. Step 16 Cut along the first line using a hack saw. Step 17 Loosen the vice, move the cover up to where the second mark is visible, just above the vice jaws and tighten the vice.

8 Step 18 Cut along the second line and discard the cut-out piece. Step 19 Remove the seat belt from the retractor cover by passing the belt through the opening. Lock Tab Step 20 Remove the seat belt protector by cutting in the location shown using a pair of diagonal cutting pliers. It will likely take two cuts. See next step for second cut. Step 21 After the first cut make the second cut as shown here. Note: Avoid cutting the lock tab. Caution: Save this protector. It WILL be used with the new seat belt.

9 Step 22 Remove the protector from the seat belt and set it aside. Note: You WILL need the protector with the new seat belt. Step 23 Remove the top anchor protector from the top anchor of Corbeau seat belt assembly using a standard screwdriver. It should simply snap off with light pressure. Seat Belt Buckle B-Pillar Tech Tip 23 When installed properly, the male side of the seat belt buckle should hang outward (as shown above), away from the B pillar. If it does NOT hang correctly, continue to the next step. If it does hang correctly, skip to Step 33.

10 Reorienting the Male Belt Buckle Step 24 Unsnap the cover from the male buckle using a standard screwdriver. Step 25 Enlarge the loop in the seat belt by pulling it through the opening. Bar Step 26 Slide the bar up and out of the buckle. Step 27 Let the seat belt loop slide through the opening releasing the buckle.

11 Step 28 Keeping the buckle in the same orientation, turn the seat belt over. Make a loop and slide it back up through the opening as shown. Step 29 Reinstall the bar back in the loop. Step 30 Slide the bar back into the grooves of the buckle as it was before. Step 31 Remove any slack in the belt by pulling the belt downward.

12 Step 32 Snap the cover back into place. Installing the New Retractor Stud Step 33 Position the Corbeau seat belt retractor on the cover stud as shown. Step 34 reinstall the flat washer, lock washer and nut on the stud. Leave the nut loose for now.

13 Tabs Tech Tip 34 Be sure the new retractor sits properly between these two tabs. It may be necessary to bend t h e s e t w o t a b s outward, just a little, by tapping them with a hammer. Step 35 Tighten, then torque, the nut to 30 ft. lbs. using a 16mm socket. Step 36 Slide the seat belt through the opening that was cut earlier. Caution: Be careful not to snag or damage the seat belt fabric. Step 37 Remove any sharp edges from the opening that could damage the seat belt fabric, using emery cloth or a small file.

14 Tech Tip 37 We used 400 grit emery cloth. Step 38 Fit the protector back over the seat belt. Note: upward. The tabs should be facing Flat Washer Bolt Lock Washer Plastic Washer Step 39 Snap the protector back into place. Tech Tip 40 This shows the correct positioning of the bolt and washers on the top anchor. It is very important that this anchor be able to pivot after being installed and tightened to specification.

15 Plastic Washer Plastic Sleeve Step 41 Remove the all the washers, and bolt from the old top anchor. Note: There is no need to remove the plastic SLEEVE from the top anchor. There is a new sleeve installed on the new top anchor. The plastic WASHER is optional. The top anchor will work with or with the plastic washer. Plastic Sleeve Step 42 Install the bolts and washers on the new top anchor just as they were on the old top anchor. Note: There is a plastic sleeve already in place on the new top anchor.

16 Installing the Male Seat Belt Assembly Step 43 Install the upper anchor. Step 44 Torque the bolt to 42 ft. lbs. Note: Be sure the top anchor can pivot on the bolt after torquing. If it does not check to see that the washers are installed properly. Step 45 Snap the anchor cover into place. Step 46 Reinstall the retractor and tighten the (4) bolts (or screws).

17 Angled Foreword Step 47 Install the bottom anchor using the supplied bolt (M11X1.25X25mm) and lock washer. Caution: Be sure there is NO carpet (or anything else) between the seat belt anchor and the mounting surface of the body. Step 48 Torque the bolt to 42 ft. lbs. Note: The OEM bottom anchor was designed to pivot. This one will not. So it will work best if you angle the anchor forward a little before tightening it. Mounting Hole Below Carpet Step 49 If you have carpet, cut a single slit a little above the mounting hole, large enough for the anchor end of the female buckle to pass through. Bolt Cover Step 50 Remove the bolt cover by pushing it out using your thumb. Caution: It is important that the anchor end of the seat belt fit tightly against the floor of the vehicle with NO carpet between to interfere.

18 Step 51 Insert the anchor end of the female buckle assembly through the slit in the carpet. Step 52 Peal back the carpet, install the bolt and then torque it to 42 ft. lbs. Note: If the bolt shows above the carpet and you are c o n c e r n e d a b o u t appearance, reinstall the plug. Step 53 Lay the carpet back down. Caution: There is no seat belt warning switch incorporated with the Corbeau seat belt, so you will NOT need to reconnect any wires under the seat. However, we recommend wrapping the connecter that is under the seat with electricians tape to prevent any accidental shorting. Also, be aware that the seat belt warning light on the instrument cluster will no longer operate. So, if you have become accustomed to depending on this light as a reminder to fasten your seat belt, you will need to come up with a different method to remind the driver and other occupants to buckle up.

19 Step 54 Sit in the seat. Then extend and retract the seat belt. It should extend and retract easily. It should also lock when you lean forward quickly. Step 55 Repeat all of the above steps on the passenger side seat belt assembly. Important Notes Be sure that the belt path is free of sharp or harsh edges during use. When mounting belt ends, insure that no carpet or other materials are between the mount and solid mounting surfaces. If the vehicle is involved in a collision, all elements of the seat belt, including the mounting hardware, must be replaced. Congratulations! You have successfully installed Corbeau Seat Belts. We hope these instructions have been helpful. If you have suggestions on how to make these instructions (or products) better, please us at: 3 Point Retractable Seat Belt Disclaimer No warranty or representation is made as to this product s ability to protect the user from injury or death, the user assumes that risk. The effectiveness, warranty and longevity of these products are directly related to the manner in which they are installed, used, and/or maintained.

20 As always, If you experience any difficulty during the installation of this product please contact Low Range Off-Road Technical Support at M-F during regular store hours. Thank you for purchasing from Low Range Off-Road. These instructions are designed as a general installation guide. Installation of many Low Range Off-Road products require specialized skills such as metal fabrication, welding and mechanical trouble shooting. If you have any questions or are unsure about how to proceed, please contact our shop at or seek help from a competent fabricator. Using fabrication tools such as welders, torches and grinders can cause serious bodily harm and death. Please operate equipment carefully and observe proper safety procedures. Rock crawling and off-road driving are inherently dangerous activities. Some modifications will adversely affect the on-road handling characteristics of your vehicle. All products sold by Low Range Off-Road are sold for off road use only. Any other use or application is the responsibility of the purchaser and/or user. Some modifications and installation of certain aftermarket parts may under certain circumstances void your original dealer warranty. Modification of your vehicle may create dangerous conditions, which could cause roll-overs resulting in serious bodily injury or death. Buyers and users of these products hereby expressly assume all risks associated with any such modifications and use. Revised 11/15/14 Copyright 2014 Low Range Off-Road, LC All Rights Reserved

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