Radical sustainability is possible
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- Tamsin Chase
- 7 years ago
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1 Radical sustainability is possible
2 One day people like me will go to jail Ray Anderson 1994
3 An outrageously ambitious Mission
4 European manufacturing from Jan % Renewable energy 90% reduction of absolute carbon since 1996 Zero water used in manufacturing process Zero waste sent to landfill
5 Approach and business case 5 Sense of urgency. Not 2020, now. Empower engineers, giving them an umbrella to act on and a stronger voice Leave room for projects with longer paybacks DifferenCate ourselves by doing something extraordinary ahead of schedule and expectacons Strong communicacon, yet humble Be prepared to pay a premium for more sustainable inputs (eg. Renewables) but this should be done aier strong efficiencies
6 Payback period (years) Rapid Payback Energy Efficiency AcCons 6 Sources: EPSRC Centre for Industrial Sustainability, University of Cambridge, Cranfield University, Practice database Top 25, c. 2013; Carbon Trust, Industrial Energy Efficiency Accelerator Guide to the metalforming sector,
7 7 Ultrasonic cu8ng technology window waste with die cuung Carpet Die cut Tiles window waste with ultra sonic cuung Carpet Ultra Sonic cut Tiles 6 cuts + waste 1 cut + waste
8 8 Our new Pre- coat process consumes 40% less gas per m2
9 What is the business case? 9 Saved 1.1M p.a. Saved 0.8M p.a. Reduced yarn usage by 12% / m 2 compared to 1996, saving 5.8M p.a update: Now 50% 2013 update: Now 87% Net impact: 7.6M p.a. cost saving 13,800 tco 2 e GHG emissions reduction Happier staff and customers Higher profit margins At a cost premium of 10% i.e. 0.1M p.a. Continued global market leadership in carpet tiles 9
10 Can this be replicated our manufacturing Europe? 10 B p.a
11 The 2 paradigm shift OLD Corporate sustainability The Beauty contest Awards, labels, csr reports, certifications Zero company impacts NEW Product sustainability Embedded LCA performance kg co 2 / m 2 Zero product life cycle impacts RADICAL Systems sustainability Services redesign Close loop systems radical materials Zeroing others by cannibalising
12 Embedding Sustainability? Insert background Image here Truly embedding is in your product
13 Life Cycle Assessment
14 Life Cycle Assessment
15 Addressing the biggest issue What can we do to zero out the impact of yarn? Reduce the amount of yarn used Use more recycled yarn in the composition Invent a new yarn
16 Microtuft Products Less is more 50% less yarn 350g of yarn vs 700g
17 Microtuft are high growth products Insert background Image here 14% of total EMEAI sales are Microtuft products
18 Over 400 colourways in 100% recycled yarn Insert background Image here
19 Biosfera Micro Biosfera Micro. Superflat 350g yarn 100% recycled yarn 1st carpet with 100% recycled nylon
20 Developments in technology and the shift to modular carpet have resulted in radical reduced carbon footprint Developments
21 The 2 paradigm shift OLD Corporate sustainability The Beauty contest Awards, labels, csr reports, certifications Zero company impacts NEW Product sustainability Embedded LCA performance kg co 2 / m 2 Zero product life cycle impacts RADICAL Systems sustainability Services redesign Close loop systems radical materials Zeroing others by cannibalising
22 InnovaCon - subsctucng adhesives
23 What are cannibalizing here? 23 BBC offices, London
24 Zeroing out the walls! Zoning Using the full flexibility and design capabilities of carpet tiles to create all kind of zones within open spaces
25 Circularity in practice
26 Our ReEntry 2.0 process Insert background Image here
27 Our ReEntry 2.0 process Insert background Image here
28 High yield yarn separation at high enough purity Insert background Image here
29 Modularity, precondition for circularity Modularity at the core of the system is key for reverse logistics
30 The business case of recycling The paradox: Throwing away is cheaper than recycling
31
32 Ramón ArraCa Sustainability Director Interface 32
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