MAXICUT FLEX WING MOWERS

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1 MAXICUT 600 FLEX WING MOWERS PARTS MANUAL Twose of Tiverton Limited 6 Chinon Court, Lower Moor Way, Tiverton Business Park, Tiverton, Devon. EX16 6SS. Telephone: (01884) Fax: (01884) Web:

2 Amendments Original Issue Page 2

3 List of Contents Main Frame Components Page No. Standard Hitch Assembly 4 High Hitch Assembly 6 Centre Deck & Wings Assembly 8 Chain Guards Assembly 10 Axles, Wheels & Hubs Assembly 12 8 Wheel Conversion Kit 14 Levelling Assembly High Hitch Models 16 Blades & Pan Assembly (Twin-Blade) 18 Blades & Pan Assembly (Tri-Blade) 20 Blades & Domed Pan Assembly (Tri-Blade) 22 Gearbox & Driveline Components Gearboxes & Drive Shafts Layout & Rotation 24 Driveline Guards Assembly 26 Divider Gearbox Assembly 28 Centre Gearbox Assembly 30 Left Hand Wing Gearbox Assembly 32 Right Hand Wing Gearbox Assembly 34 Driveshaft Assembly - Centre Gearbox 36 Driveshaft Assembly - Wing Gearboxes 37 Slip Clutch Assembly 38 Hydraulic System Components Hydraulic Installation 39 Axle Ram Assembly 40 Wing Ram Assembly 42 Lighting & Decals Light Bar Assembly 44 Machine Decals 46 Page 3

4 STANDARD HITCH ASSEMBLY Module: Page 4

5 STANDARD HITCH ASSEMBLY STANDARD HITCH ASSEMBLY STANDARD HITCH TONGUE CLEVIS HITCH PIN LONG CONTROL ROD CONTROL ROD PIN - PINTLE ROD REAR JACK TUBE MOUNT PTO SUPPORT PIVOT BAR JACK SAFETY CHAIN (not illustrated) SPLIT PIN FLAT WASHER SPLIT PIN BOLT SELF-LOCKING NUT FLAT WASHER - PLATED BOLT CLEVELOC NUT GREASE NIPPLE Page 5

6 HIGH HITCH ASSEMBLY Module: Page 6

7 HIGH HITCH ASSEMBLY HIGH HITCH ASSEMBLY SAFETY CHAIN (not illustrated) FLAT WASHER FLAT WASHER SPRING DOWEL GREASE NIPPLE JACK HITCH PIN ADJUSTER ROD PIN - LEVEL ROD SMALL PINTLE EYE HITCH HIGH HITCH TONGUE CLEAT STRAP SPACER SELF-LOCKING NUT SELF-LOCKING NUT SELF-LOCKING NUT BOLT SETSCREW SPLIT PIN NUT BOLT JACK ARM MOUNTING BRACKET JACK MOUNTING ARM PLASTIC PLUG FLAT WASHER STRAP CLAMP Page 7

8 CENTRE DECK & WINGS Module: Page 8

9 CENTRE DECK & WINGS CENTRE DECK & WINGS ASSEMBLY FLAT WASHER SPRING COTTER PIN - AXLE PIVOT PIN - AXLE PIVOT PIN - HITCH PIN - RAM COVER WINGTIP SKID PIPE CLAMP TWIN CLAMP TRANSPORT BAR SKID SHOE - L/H SKID SHOE - R/H WING - R/H WING - L/H HINGE PIN CLAMP PLATE FLAT WASHER FLAT WASHER SPRING WASHER SELF-LOCKING NUT SELF-LOCKING NUT WING NUT BOLT SETSCREW SETSCREW CAPSCREW SPLIT PIN SETSCREW PACKING STRAP MOUNTING BRACKET CENTRE DECK BOLT PIN - HITCH GREASE NIPPLE Page 9

10 CHAIN GUARDS ASSEMBLY Module: Page 10

11 CHAIN GUARDS ASSEMBLY CHAIN GUARDS ASSEMBLY CHAIN GUARD BAR - REAR GUARDS CHAIN GUARD BAR - FRONT WINGS CHAIN GUARD BAR - FRONT CENTRE CHAIN GUARD BAR - FRONT CENTRE CHAIN ASSEMBLY (7 LINKS) FRONT GUARD - CENTRE DECK FRONT GUARD - CENTRE DECK L/H FRONT GUARD - CENTRE DECK R/H REAR GUARD - CENTRE DECK FRONT GUARD - L/H WING FRONT GUARD - R/H WING REAR GUARD - WINGS FLAT WASHER SETSCREW SETSCREW SELF-LOCKING NUT Page 11

12 AXLES, WHEELS & HUBS Module: Page 12

13 AXLES, WHEELS & HUBS AXLES, WHEELS & HUBS ASSEMBLY CONTROL ROD SWIVEL FLAT WASHER AP WHEEL & TYRE ASSEMBLY PIN - RAM TO AXLE STEPPED SLEEVE - AXLE LINK TWIN HUB (includes Wheel Nuts) SINGLE HUB (includes Wheel Nuts) CENTRE AXLE WING AXLE - L/H WING AXLE - R/H SELF-LOCKING NUT SETSCREW BOLT SPLIT PIN D CLIP FLAT WASHER SPRING WASHER SETSCREW Page 13

14 8 WHEEL CONVERSION KIT Module: WHEEL CONVERSION KIT TWIN HUB (includes Wheel Nuts) AP WHEEL ASSEMBLY Page 14

15 This page is intentionally blank Page 15

16 LEVELLING High Hitch Models Module: Page 16

17 LEVELLING High Hitch Models LEVELLING ASSEMBLY - High Hitch Models FLAT WASHER FLAT WASHER CLEVELOC NUT BOLT PIN - LEVELLING ROD PIN - SUSPENSION PIVOT ADJUSTMENT NUT SPRING GUIDE COMPRESSION SPRING SUSPENSION BRACKET LEVELLING BAR - LONG LEVELLING BAR - SHORT FLAT WASHER SPLIT PIN SPLIT PIN CONTROL SPACER KIT LOCKING BOSS LOCKING HANDLE NUT Page 17

18 BLADES & PAN ASSEMBLY (Twin-Blade) Module: Page 18

19 BLADES & PAN ASSEMBLY (Twin-Blade) BLADES & PAN ASSEMBLY BLADE PAN (2-3/8" HUB) P ANTI-CLOCKWISE BLADE (CENTRE & RIGHT WING) P CLOCKWISE BLADE (LEFT WING) BLADE BOLT WASHER 5 6 5JRC16140 LOCKNUT WASHER - SPECIAL SQUARE HOLE NOTE: Quantities above are for all 3 cutting units - Left Wing unit cuts Clockwise - Centre & Right Wing units cut Anti-Clockwise Page 19

20 BLADES & PAN ASSEMBLY (Tri-Blade) Page 20

21 BLADES & PAN ASSEMBLY (Tri-Blade) AMS TRI-BLADE PANS & BLADES SPECIAL WASHER (SQUARE HOLE) * BLADE - CLOCKWISE CUTTING ** BLADE - ANTI-CLOCKWISE CUTTING PAN (3 BLADE) 5 9 5JRC16140 LOCKNUT BLADE BOLT WASHER * Left Wing Cutting Unit ** Centre Deck & Right Wing Cutting Units Page 21

22 BLADES & DOMED PAN ASSEMBLY Module: Page 22

23 BLADES & DOMED PAN ASSEMBLY DOMED PAN & BLADES ASSEMBLY BLADE CARRIER PAN BOTTOM SELF-LOCKING NUT FLAT WASHER BOLT SPECIAL WASHER (SQUARE HOLE) 7 9 5JRC16140 LOCKNUT (FOR BLADE BOLT) SETSCREW FLAT WASHER * BLADE - CLOCKWISE CUTTING ** BLADE - ANTI-CLOCKWISE CUTTING * Left Wing Cutting Unit ** Centre Deck & Right Wing Cutting Units Page 23

24 GEARBOXES & DRIVESHAFTS Module: Page 24

25 GEARBOXES & DRIVESHAFTS GEARBOXES & DRIVESHAFTS ASSEMBLY HEX SCREW A DRIVE SHAFT ACE DRIVE SHAFT P DIVIDER GEARBOX P WING GEARBOX - R/H P WING GEARBOX - L/H CENTRE GEARBOX FLAT WASHER SPRING WASHER SELF-LOCKING NUT SETSCREW COTTER PIN Page 25

26 DRIVELINE GUARDS ASSEMBLY Module: Page 26

27 DRIVELINE GUARDS ASSEMBLY DRIVELINE GUARDS ASSEMBLY FLAT WASHER SPRING WASHER HEX SCREW PTO GUARD LITERATURE HOLDER GUARD - DIVIDER GEARBOX COVER MOUNTING - DIVIDER GEARBOX FLAT WASHER FLAT WASHER FLAT WASHER SPRING WASHER SPRING WASHER SELF-LOCKING NUT WING NUT SETSCREW SETSCREW Page 27

28 DIVIDER GEARBOX (1000 rpm) Module: P Page 28

29 DIVIDER GEARBOX (1000 rpm) DIVIDER GEARBOX ASSEMBLY (1000 RPM) DIVIDER GEARBOX HOUSING SLOTTED NUT COTTER PIN LOCKWASHER BOLT BEARING SEAL INPUT CAP 9 as req'd SHIM (ADJUSTMENT 0.1) 10 as req'd SHIM (ADJUSTMENT 0.25) 11 as req'd SHIM (ADJUSTMENT 0.5) LEVEL PLUG GEAR (26 TOOTH) SIDE INPUT SHAFT SEAL SPACER - INPUT SHAFT MAIN INPUT SHAFT 18 as req'd SHIM (ADJUSTMENT 0.3) 19 as req'd SHIM (ADJUSTMENT 0.4) 20 as req'd SHIM (ADJUSTMENT 0.4) GEAR (20 TOOTH) HORZ. HUB CAP PIPE PLUG - VENTED (not illustrated) Page 29

30 CENTRE GEARBOX (1000 rpm) Module: Page 30

31 CENTRE GEARBOX (1000 rpm) CENTRE GEARBOX ASSEMBLY (1000 RPM) HOUSING BEARING ASSEMBLY OIL SEAL FLANGE NUT SLOT COTTER PIN VERTICAL OUTPUT SHAFT GEAR (19 TOOTH) NUT COTTER PIN BEARING ASSEMBLY INPUT SHAFT SPACER (SHORT) LOCKWASHER BOLT PLUG SEALING WASHER INSPECTION COVER INSPECTION COVER GASKET 20 as req'd SHIM (ADJUSTMENT 0.10) 21 as req'd SHIM (ADJUSTMENT 0.25) 22 as req'd SHIM (ADJUSTMENT 0.50) BOLT INPUT CAP SEAL INPUT SHAFT TOOTH PINION INPUT SHAFT SPACER (LONG) 29 as req'd SHIM (ADJUSTMENT 0.30) 30 as req'd SHIM (ADJUSTMENT 0.50) PLUG VENT Page 31

32 L/H WING GEARBOX (1000 rpm) Module: P Page 32

33 L/H WING GEARBOX (1000 rpm) P L/H WING GEARBOX ASSEMBLY (1000 RPM) HOUSING BEARING ASSEMBLY OIL SEAL FLANGE NUT SLOT COTTER PIN VERTICAL OUTPUT SHAFT GEAR (17 TOOTH) NUT COTTER PIN BEARING ASSEMBLY 13 as req'd SHIM (ADJUSTMENT 0.30) 15 as req'd SHIM (ADJUSTMENT 0.50) GEAR (14 TOOTH) INPUT SHAFT SPACER (LONG) LOCKWASHER BOLT PLUG SOCKET HEAD SEALING WASHER INSPECTION COVER INSPECTION COVER GASKET 24 as req'd SHIM (ADJUSTMENT 0.10) 25 as req'd SHIM (ADJUSTMENT 0.25) 26 as req'd SHIM (ADJUSTMENT 0.50) BOLT INPUT CAP OIL SEAL INPUT SHAFT INPUT SHAFT SPACER (SHORT) PLUG VENT Page 33

34 R/H WING GEARBOX (1000 rpm) Module: P Page 34

35 R/H WING GEARBOX (1000 rpm) P R/H WING GEARBOX ASSEMBLY (1000 RPM) HOUSING BEARING ASSEMBLY 3 I OIL SEAL FLANGE NUT SLOT COTTER PIN VERTICAL OUTPUT SHAFT GEAR (17 TOOTH) NUT COTTER PIN BEARING ASSEMBLY INPUT SHAFT SPACER (SHORT) LOCKWASHER BOLT PLUG SOCKET HEAD SEALING WASHER INSPECTION COVER INSPECTION COVER GASKET 20 as req'd SHIM (ADJUSTMENT 0.10) 21 as req'd SHIM (ADJUSTMENT 0.25) 22 as req'd SHIM (ADJUSTMENT 0.50) BOLT INPUT CAP SEAL INPUT SHAFT TOOTH PINION INPUT SHAFT SPACER (LONG) 29 as req'd SHIM (ADJUSTMENT 0.30) 31 as req'd SHIM (ADJUSTMENT 0.50) PLUG VENT Page 35

36 DRIVESHAFT - CENTRE GEARBOX Module: ACE ACE DRIVESHAFT (CENTRE GEARBOX) SLIP CLUTCH CROSS JOURNAL SET YOKE WITH SLEEVE ASSEMBLY SPLINED SHAFT ROLL PIN INNER YOKE COMPLETE INTERFERING CLAMP BOLT YOKE GUARD RETAINING COLLAR FOR INNER TUBE BOLT RETAINING COLLAR FOR INNER TUBE COMPLETE GUARD c/w INSTRUCTION MANUAL HALF FEMALE GUARD HALF MALE GUARD HALF FEMALE SHAFT c/w GUARDING HALF MALE SHAFT c/w GUARDING Page 36

37 DRIVESHAFT - WING GEARBOXES Module: A A DRIVESHAFT (WING GEARBOXES) SLIP CLUTCH c/w SPRING CROSS JOURNAL SET OUTER YOKE ROLL PIN FOR OUTER TUBE BUSH c/w GREASE NIPPLE COMPLETE OUTER TUBE INNER TUBE ROLL PIN FOR INNER TUBE INNER YOKE COMPLETE INTERFERING CLAMP BOLT YOKE GUARD RETAINING COLLAR FOR OUTER TUBE BOLT GUARD RETAINING COLLAR FOR INNER TUBE COMPLETE GUARD c/w INSTRUCTION MANUAL HALF FEMALE GUARD HALF MALE GUARD HALF FEMALE SHAFT c/w GUARDING HALF MALE SHAFT c/w GUARDING Page 37

38 SLIP CLUTCH ASSEMBLY Module: SLIP CLUTCH ASSEMBLY YOKE - CLUTCH SERIES CLUTCH SUPPORT PRESSURE PLATE PLATE WITH HOLES CLUTCH LINING RING BUSHING SPRING CLUTCH NUT & BOLT NUT & BOLT 8 NUT & BOLT INTERMEDIATE PLATE Page 38

39 maxicut 600 HYDRAULIC INSTALLATION Module: HYDRAULIC INSTALLATION ADAPTOR HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC RAM (WING) HYDRAULIC RAM (DECK) RESTRICTOR UNION QUICK RELEASE COUPLING BONDED SEAL ADAPTOR O RING 12 1 T1826 MALE UNION HOSE TIE HOSE SLEEVE (1200mm) Page 39

40 HYDRAULIC SYSTEM - AXLE RAM Module: Page 40

41 HYDRAULIC SYSTEM - AXLE RAM CYLINDER ASSEMBLY CAP HEAD PISTON PISTON ROD TUBE TIE ROD NUT CLEVIS BOLT TIE ROD NUT PISTON NUT SEAL KIT BREATHER (not illustrated) A CYLINDER ASSEMBLY CLEVIS CAP ROD CAP PISTON ROD TUBE TIE ROD 7* 2 - 'O' RING 8* 1 - ROD WIPER SEAL 9* 1 - ROD DUST SEAL 10* 1 - PISTON SEAL 11* 2 - PISTON WEAR RING 12* 2 - BACKUP WASHERS NYLON THREAD PROTECTOR ROD CLEVIS SETSCREW H5C TIE ROD NUT JRC16140 PISTON NUT PORT PLUG * Consists of Seal Kit Page 41

42 HYDRAULIC SYSTEM - WING RAM Module: Page 42

43 HYDRAULIC SYSTEM - WING RAM CYLINDER ASSEMBLY CAP HEAD PISTON PISTON ROD TUBE TIE ROD HEX NUT OUTER CLEVIS BOLT TIE ROD NUT PISTON NUT BREATHER PLUG SEAL KIT A CYLINDER ASSEMBLY CLEVIS CAP ROD CAP PISTON ROD TUBE TIE ROD 7* 2 - 'O' RING 8* 1 - ROD WIPER SEAL 9* 1 - ROD DUST SEAL 10* 1 - PISTON SEAL 11* 2 - PISTON WEAR RING 12* 2 - BACKUP WASHERS NYLON THREAD PROTECTOR ROD CLEVIS SETSCREW H5C TIE ROD NUT JRC16140 PISTON NUT PORT PLUG BREATHER * Consists of Seal Kit Page 43

44 LIGHT KIT Module: Page 44

45 LIGHT KIT LIGHTKIT LIGHT BRACKET CLAMP PLATE LIGHT UNIT LIGHTING LOOM BOLT M SELF LOCKING NUT FLAT WASHER 12MM CABLE CLIP Page 45

46 MACHINE DECALS Module: Page 46

47 MACHINE DECALS DECAL KIT DECAL - SLIP CLUTCH ADJUSTMENT DECAL - GREASE (8 Hours) DECAL - OIL LEVEL DECAL - PTO SPEED (1000 rpm) DECAL - COMBINED EURODECAL DECAL - COMBINED EURODECAL DECAL - COMBINED EURODECAL DECAL - LIFT POINT 9 2 DECAL 10 DECAL HAMMER DRIVE SCREW SERIAL No. PLATE DECAL - ADHESIVE REFLECTOR 15 2 D137 DECAL - BLADE ROTATION (CCW) 16 1 D138 DECAL - BLADE ROTATION (CW) 17 2 DECAL Page 47

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