Subsea Processing a new set of subsea building blocks

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1 Subsea Processing

2 Subsea Processing a new set of subsea building blocks The successful start-up and operation of Tordis, the first fullfield Subsea Separation, Boosting and Injection System, delivered by FMC Technologies and its wholly owned subsidiary CDS. This is a significant step forward in the implementation of Subsea Processing. FMC Technologies is currently supplying subsea processing equipment to several other projects worldwide, proving that the technology is maturing rapidly. The easy oil in mature regions has already been developed. Less accessible oil in mature, new and future offshore regions and fields at greater depths and with a longer step-out will lead to more Subsea Processing in the coming years. Gas/Liquid Caisson separator at 2,500 m / 8,200 ft water depth for the Perdido project in the GOM The Siemens ECOII gas compressor Subsea Gas Compression For gas fields the reservoir pressure drops over time. Sooner or later gas boosting will be needed to recover the remaining reserves. Subsea gas compression is an area where the industry is increasing its focus and efforts as the technology represents a potential for step-change cost savings compared to building an offshore platform to host the compressor. FMC and Siemens have entered into a longterm alliance to develop and deliver subsea compression systems to the world market. Emerging Technology FMC Technologies is expanding its product portfolio to supply our customers with state-of-the-art technology. Focus areas include: Main Drivers for Subsea Processing Accelerated and/or increased recovery Development of challenging subsea fields Flow management and flow assurance Low quality assets with low Gas Oil Ratio (GOR), high viscosity and low permeability can be rendered commercial Reduced CAPEX on topside processing equipment and pipelines Flexibility of infrastructure for all phases of field life Subsea Separation For maturing fields a subsea processing station can contribute to increased earnings, production and recovery, improving and prolonging the use of existing infrastructure. Separation and re-injection of bulkwater will free up space in flowlines and risers and eliminate the need for topside equipment upgrades. For new field developments it can enable cost-efficient and environmentally friendly platform-less solutions, where the field is tied back directly to an existing offshore facility or directly to shore. Subsea Pumping Subsea multi-phase pumps have been in successful operation in different parts of the world for several years, providing increased oil recovery and production rates to their users. Boosting is applied to overcome pressure losses stemming from long pipelines and/ or lifting levels, and to enable flow regimes outside the slugging envelope. Deeper water Longer step-outs separation Horizontal ESPs at 2,700 m / 8,800 ft water depth for the Cascade&Chinook Project StatoilHydro Tordis Subsea Separation Module Templates with Gas Compression Station

3 Total Pazflor in Block 17 offshore Angola, contract value 1 Billion USD. In deep water 600 1,500 m / 2,000 4,500 ft Deliveries commence 2009 Scope Subsea Production System (SPS) 49 subsea trees and wellhead systems 3 Manifold Systems 1 SIV Skid (Gas Export Isolation Valve) 1 Topside Work Over 1 Topside Control Production Control Systems Connection equipment ROV, Running & Tie in Tools Key Facts Subsea Separation System 3 identical CDS Gas/Liquid Separation Units 6 identical Boosting Units Increased Recovery and Hydrate Control Design Capacity of 3 x ~110,000 bpd Scope Subsea Separation Systems (SSS) 3 Subsea Separation Systems SSS Controls Umbilical and Pump controls

4 Tordis SSBI The Tordis SSBI delivered to StatoilHydro, by FMC Technologies is the first full-field Subsea Separation Boosting & Injection System. The Tordis Subsea Separation System was installed late 2007 adjacent to the existing Tordis subsea infrastructure which is currently producing to Gullfaks C platform. By installing a full-scale subsea separation facility, StatoilHydro plans to improve the Tordis field s recovery factor from 49 to 55%. Along with other upgrades to the field, FMC s SSBI will allow StatoilHydro to extract 35 million extra barrels of oil from the Tordis field. >> The Tordis Subsea Processing facility is now in operation, producing according to expectations. The Process System will be a significant contributor to our work for increased oil recovery. Bente Aleksandersen, Vice President EPN, StatoilHydro Typical challenges for mature subsea oil fields: Increased water cut Increased back pressure on reservoir Reduced production levels Not possible to restart wells Need for increased capacity for platform water treatment Need for increased use of chemicals for hydrate and corrosion prevention Infrastructure limitations Value optimization on Tordis Water and sand are removed from the well stream subsea and re-injected directly into a separate disposal well, thereby reducing the back pressure towards the Tordis field and allowing more hydrocarbons to be processed at the Gullfaks C platform. Boosting the well stream combined with low pressure production towards Gullfaks C makes it possible to extract more hydrocarbons from the reservoir. FMC Technologies provides Subsea Processing expertise throughout the value chain worldwide We provide: Studies from Feasibility to FEED phase Technology development and qualification Delivery projects Customer support Test facilities CDS Arnhem Reference Projects Field Customer award Type Our extensive work has given us experience in designing an optimal solution for each field and the ability to deliver cutting-edge technology. We are also able to leverage the lessons learned from ongoing and completed projects. The FMC Technologies concept of Subsea Processing is a modularized system based on widely used subsea production technology, providing: Robust and reliable subsea solutions Fully modular architecture, including retrievable units Robust separator technology from FMC s subsidiary CDS Flexibility to meet changing field characteristics Utilization of existing tie-in and connection tools and components for optimized and cost efficient operations Project drivers Tordis StatoilHydro 2005 Brownfield Increasing water production BC-10 Shell 2006 Greenfield Low Reservoir Perdido Shell 2007 Greenfield Low Reservoir Cascade & Chinook Petrobas 2007 Greenfield Low Reservoir Pazflor Total 2008 Greenfield Hydrate Formation Risk/Low Reservoir Pressure Solution Water/Oil Separator with sand handling and boosting Gas/Liquid Caisson separators with ESP s Gas/Liquid Caisson separators with ESP s Horizontal ESP s on seabed Gas/Liquid Separation with seabed boosting

5 Copyright April 2008 FMC Technologies 3D illustrations by Industriell Dokumentasjon FMC Technologies 1777 Gears Road Houston TX USA Phone: FMC Technologies PO Box 440 NO-1373 Asker Norway Phone:

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