Catalogue B002GB. Compressed Air Treatment

Transcription

1 Catalogue B002GB Compressed Air Treatment

2 Filtration Problem Solving with Products Consistent Quality Technical Innovation Premier Customer Service s technical resources provide the correct filtration technologies that conform to your requirements. That s why thousands of manufacturers and equipment users around the world rely on Filtration and people. Worldwide Sales and Service Filtration s global reputation as a reliable supplier of superior filtration products is the result of a focused and integrated development and manufacturing system. Filtration consolidates quality filtration products into one broad based range that covers many markets and applications. Products are backed by s commitment to premier customer and technical service worldwide. Where Required Member of British Compressed Air Society Hydraulic,Lubrication & Coolant Filtration High-performance filtration systems for production machinery in industrial, mobile and military/marine applications. Finite and Balston Compressed Air & Gas Filtration Complete line of compressed air/gas filtration and separation products; coalescing, particulate and absorption filters and gas generators in many applications in many industries. Process & Chemical Fluid Filtration Liquid filtration systems for food and beverage, petrochemical/ chemical processing, paint, inks and coating, electronics, oilfield and water Racor Fuel Conditioning & Filtration air, fuel and oil filtration systems provide quality protection for engines operating in any environment, anywhere in the world. System Contamination Monitoring On-line dynamic particle analysis, off-line bottle sampling and fluid analysis and measurement of water content polluting the oil in the system. All important and achievable, cost-effective solutions available to equipment manufacturers and end users alike with Filtration s range of system contamination monitors. Filtration and Your Operation 4-5 Understanding Compressed Air Filtration 6-7 Analysing Compressed Air Quality AQT4 8 Providing Air Free from Oil, Dirt and Condensate Filtration Media Grades 9 Compressed Air Filters 1/4" to 1 1/2" Compressed Air Filters 2" to 3" Coded Compressed Air Filters 3" to 16" 14 Miniature Point-of-Use Filters 15 Pneumatic Filter Silencers 16 Medium and High Pressure Filters 17 Flow Rates 18 Producing Dry (Low Dewpoint) Air Membrane Technology 19 System Membrane Dryers (SMD) Point-of-Use Membrane Dryers Desiccant Dryers 24 Saving Energy with Zero Air Loss Drains 25 Disposing of Compressed Air Condensate Air Oil Separators 29 Useful Accessories 30 Par-Fit Alternative s Sourcing Filters and Dryers for OEM Applications

3 Filtration Technologies at Work... Cleaning Up Compressed Air Filters and Dryers to solve compressed air problems, either in the compressor room or downstream at the point of use. Compressed air applications are backed by a dedicated technical support team. Call +44 (0) Generating Nitrogen The most widely used gas in the industry. Improve product quality and working safety using Membrane Nitrogen Generators. Request Brochure PGS002GB1 Generating Gases for Analytical Laboratories Avoid handling cylinders of hydrogen, nitrogen and other laboratory gases by using dedicated Laboratory Gas Generators. Request Brochure PLG002GB1 Protecting Vital Instruments and Analysers Use brand leading Gas Filters and Regulators to protect expensive instruments from moisture and particulates. Request Brochure PGF002GB1 Protecting the Environment Use Oil Water Separator technology to remove oil from compressor condensate allowing safe waste disposal. See page 26. One piece Filter s are designed to be green, without the associated disposal problems of elements made with metal components. See page 9. Avoid hazardous oil mists and reduce sound pollution by using Air Exhaust Filters see page 16, and Vacuum Pump Exhaust Filters. Request Brochure PMF002GB1 Saving Energy Costs Filter s have a low pressure drop and Zero Air Loss Drains avoid losing expensive compressed air. See page 25 Filtering Liquid and Gas Process Streams Process Filters cover a huge range of requirements using bag, wound cartridge, bonded cartridge, pleated and membrane technologies. Request Brochure PCS935GB1 For Sterile Air Filtration Request Brochure PMF002GB1 Providing the highest Quality Standards Filtration products are made to ISO9001, are CE marked where appropriate and conform to the European Pressure Equipment Directives. 4 5

4 Understanding Compressed Air Filtration Compressed air is expensive to produce and must be properly treated in order to limit maintenance costs, downtime and spoilage. compressed air filters remove the water, oil and dirt, which form the contaminants of compressed air. Protection where it s needed Stopping corrosion from compressed air at 20ºC and 7 barg requires an extremely low dewpoint of -30ºC, so even if an application is not particularly sensitive to impurities for example an air driven tool it s advisable to have a point-of-use filter. Any rust particles, pipe scale and water condensed out in the line will need to be removed or they will cause problems. Water, dirt, degraded oil and bacteria can form an abrasive sludge; this will bring with it higher costs through spoilt product, broken tools, increased air line leakage and the resulting additional maintenance required. compressed air filters provide you with the protection you need from these contaminants. The diagrams (to the right) demonstrate the different configurations of compressed air filters and dryers to provide a variety of the ISO compressed air qualities. Green and Lean Protection that doesn t cost the earth compressed air filter elements are manufactured to offer advantages in addition to their great filtration performance. elements have a self-supporting, rigid structure, this means that less of the world s valuable resources are used in their construction when compared with other designs. Also are probably the most cost effective elements on the market, giving a low cost of ownership. The design of elements means that they cost you less to use, since low pressure drop is an inherent feature. This helps to keep down the energy consumption of your compressed air system an important consideration for users with the climate change levy Why offer such high efficiency with a low pressure drop compressed air filters are constructed from a random bed of borosilicate glass fibres, which are held in a rigid structure by a fluorocarbon resin binder. The diameter of these fibres is approximately one micron, with the void spaces around the fibres being much larger. This high proportion of space ensures a low flow resistance (pressure drop), and long life. Collision, not sieving provides you with high efficiency filtration through filters designed to use mechanisms that capture contaminants within the filter, whilst intermolecular forces act to hold the contaminants in the filter. When contaminants collide with a fibre they re captured. Intermolecular attraction is strong enough to prevent unloading of contaminants downstream, and will permanently hold particulate. 'Coalescing' making big drops from little ones A solid particle, once captured, cannot be removed. A liquid droplet, however, runs down the length of the fibre until it reaches a fibre crossover point. When many liquid droplets run together, the liquid collected at the fibre crossover point becomes a larger droplet. The larger droplet is then gradually pushed through the fibre mat by the flow of air or gas, picking up other droplets along the way, until it appears as a very large droplet on the downstream surface of the filter. Thus, the filter removes very fine liquid droplets from the gas stream and converts them into large droplets of liquid, which can be readily drained from the system. This process is called "coalescing". Why inside-to-outside flow? Since the coalesced liquid appears on the downstream surface after having passed completely through the filter, the liquid will drip from this surface. In all coalescing filters, the flow direction through the filter cartridge is inside-to-outside. A filter will coalesce liquid droplets indefinitely without loss of efficiency or flow capacity, because the liquid drains from the filter cartridge as rapidly as it is collected. Only solid particles will cause a permanent increase in flow resistance; therefore, the useful life of the filter is determined only by the quantity of solids in the gas. How to obtain a trouble-free coalescer The mechanism of coalescing leads to two important considerations in selecting and installing a coalescing filter: I. Proper sizing of a coalescing filter is easily done by using the maximum flow rate data in the charts (page 18). II. To avoid liquid carryover, the coalesced liquid should not be allowed to build up in the filter housing above the level of the bottom of the filter cartridge. Rather than relying on operator attention to this easily overlooked job, automatic drains should be installed with all coalescing filters. ISO QUALITY CLASSES Quality Class Dirt Water Oil Particle Size Pressure Dewpoint C (Including vapour) in Micron (ppm. vol.) at 7 barg mg/m (0.3) (16) (128) (940) (1240) (1500) - GENERAL PURPOSE PROTECTION General ring main protection Pre-filtration for refrigeration type air dryers Liquid and solid - bulk contamination removal Pre-filtration to high efficiency filters OIL FREE AIR Oil-free air Pipeline purging Robotics Temperature control systems Air logistics Pre-filtration to adsorption type air dryers in oil contaminated systems Fine pneumatic tools CRITICAL APPLICATIONS Highest quality - clean, oil and odour free air Decompression chambers Cosmetic production Foodstuffs Dairiesproduction/packaging/transport Particle removal only in dry systems Pre-filtration to adsorption type air dryers in oil free systems Large pneumatic tools Low cost automation Pre-filtration to air sterilisation filters in oil-free systems Use Grade DX or 10 Pre-filtration to air sterilisation filters in oil contaminated systems Instrumentation Spray painting Air gauging Air conveying Air bearings Air motors Use Grade DX or 10 then BX or 6 ISO Class ISO Class Production/packaging blow moulding of plastics e.g. p.e.t. bottles Film processing Breweriesproduction/packaging/transport Critical instrumentation Advanced pneumatics Air-blast circuit - breakers REDUCED DEWPOINT SYSTEM Where dewpoint is not required to be less than 2 C. Use Grade DX or 10 then BX or 6 (finally 000 or AU for critical applications) SMD Membrane Air Dryer EXTREMELY LOW DEWPOINT SYSTEM Where totally dry compressed air is required with a dewpoint of -40 C. To stop corrosion from compressed air at 20 C and 7barg. Use Grade DX or 10 then BX or 6 (finally 000 or AU for critical applications) Point-of-Use Membrane Air Dryer ISO Class A -30 C dewpoint is the minimum requirement. ISO Class For other applications and help with your specific requirements, contact Technical Support on +44 (0) Use Grade DX or 10 then BX or 6 finally 000 or AU ISO Class Oil Lubricated or Oil Free Compressor Bulk Water Separator Compressed Air Filter 6 7

5 AQT 4 Compressed Air Quality Analysis Filtration Media Grades Specifications Measures Mass concentration of contaminants Pressure Dewpoint Temperature Pressure Compressed Air Quality Analyser Compressed air quality is a major concern in most industries. Finite s AQT-4 is s innovative solution to quickly and accurately assessing compressed air quality. Software The AQT-4 Air Quality Analyser is supplied with a complete software package that allows the user to record data points via the computer. The computer is connected to the unit s RS-232 serial port located on the back panel. The AQT-4 s MS Windows 95 based software, provided on CD-ROM, is easily installed. It allows the user to input site location, choose measurement units, and select the duration of testing. The data points are logged on a data collection table and are illustrated in a four function colour graph. Both the data log and the test summary can be printed out on any printer. Size: Width = 240 mm Height = 127 mm Length = 343 mm Weight: 6.8 kg Enclosure: Rugged, die-cast aluminium with two convenient retractable carrying handles. Power Mains: 110 to 240 volts AC, 50/60 Hz fused power entry module. Automatically adjusts to virtually all standard electric current used worldwide. This unit has obtained CE approval. Battery: Sealed lead acid type with 1.2 Ah capacity for 2 or more hours of run time. Analyser Functions Range Accuracy Contaminant Detection to 50 mg/m 3 +/- 1% FSO* Pressure 1.4 to 10.3 bar +/- 1% FSO* Temperature -30 C to 79 C +/- 0.5% FSO* Pressure Dew Point -30 C to 45 C +/- 20 C (-20 C to 27 C) Alarms: Audible alarms in unit sound when adjustable set points are exceeded. An asterisk (*) displays on LCD readout when out of range. Photometer: The light source for the photometer is a solid state device that is stable, generates little heat, conserves power, and is long lasting (50, ,000 hours). The AQT-4 utilises a photometer with a dynamic range of to 50 milligrams per cubic meter. Its photometer has a repeatability rating of 0.5% full scale and an accuracy rating of 1% full-scale. Capacitance Hygrometer: Utilises a capacitive sensor with fast response times and quick recovery times from high humidity conditions. For Housings from 1/4 to 1 1/2 Temperature Range: Adsorption Characteristics Activated Carbon 000 Silica Gel 101 Molecular Sieve 4A 102 Molecular Sieve 103 Type 13X Calgon Type HGR 105 Mixed Sodium and C 149 C Maximum Pressure Differential Across Filter: Inside-to-Outside Flow 7 barg DX & BX 3.5 barg SA Materials of Construction: Borosilicate glass microfibres with fluorocarbon resin binder. Resistant to water, all hydrocarbon and synthetic lubricants. Grade Efficiency for 0.01 Micron Particles and Droplets DX 0.01µ BX 0.01µ SA 0.01µ Use For Most C4 and heavier hydrocarbons, ketones, alcohols, ethers, organic acids, chlorinated freons, aromatic hydrocarbons, carbon disulphide. Water vapour Carbon dioxide, ammonia, sulphur dioxide, hydrogen sulphide, acetylene, propylene, methane, ethane, water vapour, ethylene, ethylene oxide, carbon disulphide. All materials adsorbed by plus: methanol sraight chain mercaptans, freon 11, freon 12, freon 114, sulphur hexafluoride, cyclohexane, diphenyl, butene- 1, isopentane, benzene, toluene, xylene. boron trifluoride, triethylamine and smaller amines, straight chain hydrocarbons to C22, alkenes to C4, acetylene. Mercury Vapour All acidic gases, including sulphur dioxide, sulphur trioxide, nitrogen dioxide, carbon dioxide, hydrogen calcium hydroxides sulphide,sulphur hydrogen chloride, hydrogen chloride, chlorine, phosphorus chlorides. For Housings from 2 upwards Media Specifications (Grades 4 and 6 are.01 micron filters) Media Grade Coalescing Efficiency Maximum Designation 0.3 to 0.6 Micron Oil Carryover Particles PPM w/w % % % % % 0.83 Media Type C: Micro-glass coalescer Q: Coalescer with built-in pre-filter D: High -Temperature 232 C micro-glass End Seal Blank: 1/4" to 1" conn. No end seals - standard. U: Molded Urethane, standard on all 1 1/4" to 3" filters S: Molded Silicone used for high-temperature 232 C seal. V: Fluorocarbon gasket bonded to metal end cap; for high temperature 232 C seal. On 1/4" NPT and larger Coalescing (Oil Removal) Filter Media 4 APPLICATIONS: Very high-efficiency coalescer, for medium elevated pressures between 10 & 34 bar and lighter weight aerosols. 6 APPLICATIONS: General air coalescing applications when total removal of liquid aerosols and suspended fines is required in all pressure ranges. 7CVP APPLICATIONS: High efficiency and very low-pressure drop, even when wetted by oil and water, an excellent choice for medium efficiency applications. 8 APPLICATIONS: Good air coalescing efficiency in combination with high flow rate and long element life. 10 APPLICATIONS: Pre-coalescer or pre-filter for Grade 6 remove gross amounts of water and oil, or tenacious aerosols which are difficult to drain. Interceptor (Particulate Removal) Filter Media 3PU APPLICATIONS: Particulate removal where very high dirt-holding capacity is required. Safety after filter for desiccant dryer, pore matched pre-filter for coalescer or as general use for final instrument air protection. Pleated cellulose with molded urethane, standard on all pleated cellulose filters Adsorption (Vapor Removal) Filter Media AU APPLICATIONS: Polishing gas stream of final trace amounts of hydrocarbon contaminants. A coalescer should always precede activated charcoal adsorbers. 8 9

6 Compressed Air Filters 1/4 to 1 1/2 Line Size Compressed Air Filters 1/4 to 1 1/2 Line Size Remove up to % of 0.01micron oil, water and dirt and micro-organisms Integral filter life indicators Automatic drains Quick release housings Modular fitting Site glass to check autodrain operation 20-year warranty (1) Balston Coalescing Compressed Air Filters Balston 2000 Series Coalescing Compressed Air Filters protect your equipment and delicate instruments from the dirt, water and oil found in compressed air. Balston Coalescing Filters remove contaminants at very high efficiency up to % for 0.01 micron particles and droplets. Liquid continuously drains from the filter cartridge, which allows the Balston Coalescing Filter to continue removing liquids for an unlimited time, without the loss of efficiency, flow capacity or pressure drop. The filters are supplied as complete systems with built-in differential pressure indicators (DPI) and an automatic drain. A 1/4 turn bayonet quick release bowl with a pressure relief valve has been incorporated into this new design offering quick access to the filter cartridge without the need for tools. Modular quick connections are available for coupling together several filter housings in a series. The 2000 Series is very flexible with many different drain and DPI options. Filter Description General Purpose Applications Such as Plant Compressed Air Instrument Air and Other Critical Air Requirements Single stage filtration. Use a Grade DX filter. Two stage filtration is necessary. Use a Grade DX followed by a Grade BX filter. As a general rule, a Grade BX filter should not be used alone. For rare instances where even a trace amount of oil vapour can cause a problem, three stage filtration is necessary. Use a Grade DX followed by a Grade BX and a Type CI cartridge. 3-Stage filtration is necessary. Use a grade BX followed by a CI and a SA cartridge. MODULAR FITTING allows filters to be mounted with the minimum disruption and in the smallest space BALSTON HIGH EFFICIENCY ELEMENT 0.01 micron removal of oil, water and dirt. Superior protection with lowest consumable cost ERGONOMICALLY DESIGNED TOUGH POWDER COATED ALUMINIUM BOWL INTEGRAL DIFFERENTIAL PRESSURE INDICATOR back and front allowing all round visibility and ensuring optimum filter element change BAYONET CLOSURE minimal maintenance time with less wear and tear SIGHT GLASS easy to check oil and water level Type Port Size (8) 1/4 3/8 1/2 1/2 3/4" 1" 1 1/2" Materials of Construction Head Aluminium Aluminium Aluminium Aluminium Anod. Alum. Anod. Alum. Anod. Alum. Bowl Aluminium Aluminium Aluminium Aluminium Steel Steel Steel Internals Nylon Nylon Nylon Nylon St. Steel St. Steel St. Steel Seals Buna-N Buna-N Buna-N Buna-N Buna-N Buna-N Buna-N Maximum Temperature (2) 54 C 54 C 54 C 54 C 54 C 54 C 54 C Maximum Pressure (3) 17 barg 17 barg 17 barg 17 barg 17 barg 17 barg 17 barg Minimum Pressure (4) 1 barg 1 barg 1 barg 1 barg 1 barg 1 barg 1 barg Shipping Weight 1.1 kg 1.1 kg 1.1 kg 1.9 kg 3.6 kg 3.6 kg 6.8 kg Dimensions 80mm x 200mm 80mm x 200mm 80mm x 200mm 80mm x 280mm 100mm x 330mm 10mm x 330mm 130mm x 430mm Ordering Information Type Differential Pressure Indicator (6) Included Included Included Included Included Included Included Replacement Filter Cartridges No. Required Box of 5 (5) 5/ / / / / / / Box of 10 (5) CI Cartridge Box of 1 (7) CI CI CI CI CI CI CI How to Order the Filter Assembly Part s Use the matrix below to specify what filter assembly you require. Example: 1/2" BSPT filter with DPI and Auto Drain with Grade DX Filter = 2104B-1B1-DX /4" Ports /8" Ports /2" Ports /2" Ports /4" Ports " Ports /2" N NPT Thread Inlet & Outlet Ports B BSPT Inlet & Outlet Ports (8) OAO No DPI Drain Plugged 1B1 DPI Auto Drain 1B2 DPI Manual Drain 2B1 DPI w/reed Switch Auto Drain 2B2 DPI w/reed Switch Manual Drain Filter Grade OOO SA DX BX Leave blank for no filter Cartridge Notes: 1 Lifetime (20 year) Warranty included. Contact your local representative for details. 2 Automatic Drain and Differential Pressure Indicator are limiting factors. For temperature capabilities to 104 C, order assemblies without Auto Drain and Differential Pressure Indicator. 3 Maximum pressure ratings are for temperatures to 54 C. Please consult factory for maximum pressure ratings at elevated temperatures. 4 Required for proper operation of the float drain. 5 Indicate grade of filter cartridge by putting appropriate letter after ordering number (please refer to PK1-2). Example: 5/ DX, BX. 6 The DPI is sensitive in the range of 0-5 psi differential. 7 Automatic drains not supplied with assemblies containing Type CI cartridges. 8 At 1/2 and below NPT and BSPT ports are interchangeable. Removal of Trace Compressor Oil Vapour Commercially Sterile Air 2000 Series Clamp kit (See accessories on page 30) 10 11

7 Compressed Air Filters 2 to 3 Line Size Compressed Air Filters 2 to 3 Line Size Differential pressure gauges allow optimum element change-outs Automatic drains Flow rates to 2822m 3 /h (1660SCFM) All Aluminium construction, with a tough chromated and powder paint finish Finite H-Series Compressed Air Filters Finite H-Series compressed air filters protect your equipment and delicate instruments form the dirt, water and oil found in compressed air. H-Series housings are available with oil removal (coalescing), particulate and oil vapor removal elements. H-Series housings have a maximum pressure to 34 bar, and port sizes to 3" giving a maximum flow rate of 2822m 3 /h (1660SCFM). An all aluminum construction with a tough powder paint finish provides a rugged construction offering a long life. H[ ]8S H[ ]8L H[ ]0L H[ ]12L Port Size 2" 2" 21/2" 3" Materials of Construction Head Aluminium Aluminium Aluminium Aluminium Bowl Aluminium Aluminium Aluminium Aluminium Seals (1) Nitrile Nitrile Nitrile Nitrile Maximum Temperature (2) 79 C 79 C 79 C 79 C Maximum Pressure (3) Shipping Weight 6.4 Kg 7.3 Kg 15.9 Kg 15.9 Kg Dimensions 617x152mm 745x152mm 914x203mm 914x203mm 1. Viton seals available as an option 2. High temperature option to 232 C 3. Maximum pressure is 34 bar for options with G, N and V accessory options Ordering Information Replacement (* insert media selected grade 2, 4, 6, 8, 10) H[ ]8S H[ ]8L H[ ]0L H[ ]12L Coalescer *CU *CU *CU *CU Coalescer w/ built-in prefilter *QU *QU *QU *QU Interceptor 3PU PU PU PU Adsorber AU AU AU AU Filter Description General purpose applications such as plant compressed air Single stage filtration. Instrument air and other critical air requirements Two stage filtration is necessary. Removal of trace compressor oil vapour For rare instances where even a trace amount of oil vapour can cause a problem, three stage filtration is necessary. Use a 10C grade filter Use a 10C followed by a 6C Use a grade 10C followed by a 6C and a type AU How to Order the Filter Assembly Part s Use the matrix below to specify what filter assembly you require. For high efficiency and very low pressure drop, even when wetted by oil and water. This pleated coalescing media makes an excellent choice for medium effeciency applications. Large surface area means long life and a high tolerance for heavy liquid aerosol contamination. Use 7CVP Media New 7CVP Media 12 13

8 Compressed Air Filters 3 to 16 Line Size Compressed Air Filters Miniature Point of Use Filter Porting up to 16" flange Flows to 63,000 m 3 /h (37,000 SCFM) Large sump capacity Easy element replacement High temperature option High pressure option All stainless construction option General Description Finite Filter's large capacity coded filter vessels have been designed specifically for our coalescing elements and incorporate large sump capacities and generous exit cavities for maximum performance with low differential pressures. For Pressure Equipment Directive (PED) compliance contact for further details. With flow capacities to 63,000m 3 /h and optional materials of construction, most compressor source filtration requirements can be met. Remove up to 99.99% of 0.01 micron oil, water and dirt Automatic drain options Maximum temperature to 121 C Maximum pressure to 17 barg Types A914D, A914P, A914, A914A Types A914P and A914D are 1/4" line size assemblies with simple, reliable "automatic" drains used for low flow applications with moderate levels of liquid contaminate. The A914P is designed to empty condensate when there is a sudden pressure drop through the system (intermittent compressed air demand applications). The A914D incorporates an overnight drain which will drain liquid contaminate when the compressed air system pressure drops below 0.35 barg. The standard A914 utilizes a standard manual threaded drain. All types have a transparent polycarbonate bowl with an aluminium head. The Type A914A has an aluminium bowl. Type A914D, A914P, A914 Type A914A Housing Replacement Port Port No. of Rated Flows: Assembly s Size Type s m 3 7 bar (SCFM@ 100 PSIG) (Inches) Grade 6A Grade 8 Grade 7CVP/10/3P HT NPT / / /2490 FT FLANGE / / /2490 FT FLANGE / / /3320 FT FLANGE / / /4980 FT FLANGE / / /7470 HF NPT / / /2490 FF FLANGE / / /2490 FF FLANGE / / /3320 FF FLANGE / / /4980 Type A914, A914A, A914D, A914P Port Size 1/4" BSPT Materials of Construction Head Anodised Aluminium Bowl Polycarbonate/Anodised Aluminium Internals Nylon Seals Buna-N Maximum Temperature 49 C (3) Maximum Pressure (1) 10 barg (4) Minimum Pressure (2) 0.35 barg Shipping Weight 0.2kg Dimensions 40 x 100mm Ordering Information Type A914, A914A, A914D, A914P Differential Pressure Indicator Not Included Replacement Filter Cartridges No. Required 1 Box of 5 5/ Box of FF FLANGE / / /7470 FF FLANGE / / /9960 FF FLANGE / / /17430 FF FLANGE / / /27390 FF FLANGE / / /37350 Notes: 1. Maximum pressure ratings are for temperatures to 54 C. Please consult factory for maximum pressure ratings at elevated temperatures. 2. Required for proper operation of piston drain, overnight drain or float drain. 3. Aluminium version maximum temperature is 120 C. 4. Aluminium version maximum pressure is 17 barg. 5. A914 for overnight drain, A914P for piston drain, A914A for aluminium version

9 Filter Silencers Exhaust Coalescers and Silencers Medium, High Pressure and Stainless Steel Filters Longer life and less back pressure than sintered designs Remove all visible oil mist from exhaust air Exceptionally efficient silencers for air exhausts Available for exhaust ports from 1/8" to 1" Type DX Type DX and DX Type 18/18-DX High Pressure Filters High pressure compressed gas systems pose difficult problems that require special filtration attention. Excessive amount of liquid aerosols and solid contamination are common. In addition, higher temperature levels are possible, and may cause the liquid oils to varnish. Varnishing contributes to poor component performance and wear that may lead to unscheduled maintenance. Finite J-series high-pressure filters are an extremely effective way to eliminate these problems. Types DX, DX, DX, 18/18-DX and ECS-4 Balston Filter/Silencers are remarkably efficient sound mufflers, far more efficient than the felts, pleated paper, sintered plastic and sintered metal products commonly used in other exhaust silencers. A sound attenuation efficiency test comparing a DX, 1/2" Filter/Silencer with a sintered polyethylene silencer is described below. This silencing efficiency test simulates the action of an air cylinder discharging rapidly to atmosphere. A length of 1/2" line between two ball valves is pressurised with air to a controlled pressure. The upstream valve is closed and then the downstream valve is opened rapidly to discharge the fixed volume of air under pressure to atmosphere. Noise levels were measured at a 0.75 metre distance, firstly with no silencer on the end of the line, secondly with the Balston Filter/Silencer and lastly with competitive silencer. Noise Level Upstream Pressure (barg) (dba) With Balston Silencer With Sintered Polyethylene Silencer A similar test of the Type 18/18 on a 3/4" air line gave the following results: Sound Level 1m from 3/4" Air Line Discharging Air At 7 barg Atmosphere Without Silencer With Type 18/18-DX 113 dba 94 dba Stainless Steel Filters Filter elements available for removing oil, water, dirt, gaseous hydrocarbons. Steam and sterile filtration also available. 316 Stainless Steel construction pressures to 345 bar. Temperature to 204 C. Type DX DX DX 18/18-DX ECS-4 Inlet Port 1/8" NPT (Male) 1/4" NPT (Male) 1/2" NPT (Male) 3/4" NPT (Female) 1" NPT (Female) Drain Port 1/4" OD Tubing 1/4" OD Tubing 1/4" OD Tubing 1/8" NPT (Female) 1/4" ID Tubing Materials of Construction Filter Cartridge Borosilicate glass microfibres with fluorocarbon resin binder Holder Nylon Nylon Nylon Steel Nylon Internals Steel Maximum Internal Pressure at 43 C 7 barg 7 barg 7 barg 7 barg 7 barg Maximum Temperature at 0 barg Internal Pressure 127 C 127 C 127 C 149 C 52 C Shipping Weight 0.2kg 0.2kg 0.2kg 0.5kg 0.5kg Dimensions 40 x 50mm 40 x 80mm 50 x 90mm 90 x 140mm 185 x 65mm Medium Pressure Filters Finite s MF8 medium pressure filter provides the necessary protection for compressed air and gas applications up to 55 bar. Threaded head to bowl design makes this an extremely versatile filter. The replacement filter elements have metal retainers to withstand the demanding flow dynamics often found in medium pressure applications and metal end caps with fluorocarbon gaskets to protect against chemical breakdown. Ordering Information Type DX, DX and DX 18/18-DX ECS Description Standard Pack of 10 Filter/Silencers per box, individually wrapped One Type 18/18-DX per box One Type ECS-4 per box Port Size: Maximum Pressure: Materials of Construction: Differential Pressure Gauge: 2 BSP 55 bar Aluminium Head and Bowl. Standard

10 Flow Rates For sizing Filter Housings m 3 /h Drying Compressed Air with Membrane Technology Refer to Principal Specification Charts in each product data sheet for maximum pressure rating of each housing Filter Housing Type Port Filter Flow rates (m 3 /h), at indicated line pressure (Barg) Size Grade A94A, A914, A194D, A914P 1/4" DX BX /4" DX /8" BX /2" CI /2" DX BX CI /4" DX BX CI " DX BX CI /2" DX BX CI H8S 2" AU H8L 2" AU H0L 21/2" AU SCFM Refer to Principal Specification Charts in each product data sheet for maximum pressure rating of each housing Filter Housing Type Port Filter Flow rates (SCFM), at indicated line pressure (Barg) Size Grade A94A, A914, A194D, A914P 1/4" DX BX /4" DX /8" BX /2" CI /2" DX BX CI /4" DX BX CI " DX BX CI /2" DX BX CI H8S 2" AU H8L 2" AU H0L 21/2" AU H12L 3" AU Membrane Dryers offer dewpoints to -40 C for point-of-use critical applications The SMD Series Membrane Air Dryers offer plant-wide dewpoints to 2 C for compressed air systems Unattended 24-hour operation and quick easy maintenance Balston Membrane Air Dryers Explosion-proof and require no electricity Silent operation Lightweight and compact Environmentally friendly with no refrigerants or freons Balston Membrane Air Dryers for point-of-use critical applications Utilise innovative membrane technology to provide clean, dry, compressed air at dewpoints to -40 C. This high efficiency, durable technology is quickly becoming the standard for drying compressed air. Balston Membrane Air Dryers require no electricity and contain no refrigerants or freons, making them environmentally sound. Balston membrane air dryers protect critical applications from the problems caused by moisture. Balston SMD Series Membrane Air Dryers for compressed air systems Utilise membrane technology to supply clean, dry, compressed air with a constant dewpoint of 2 C. SMD Series Dryers are shipped complete with prefilters, differential pressure indicator and automatic drains; all you need for clean, dry compressed air throughout your compressed air system. Phase I Pre-Filtration Prior to entering the membrane drying module, the compressed air passes through a high efficiency coalescing filter to remove oil and water droplets and particulate contamination with an efficiency of 99.99% at 0.01 micron. The liquids removed continuously drip from the filter cartridge into the bottom of the housing, where they are automatically emptied by an autodrain assembly. The air leaving the prefilter, therefore, is laden only with water vapour, which will be removed by the membrane module. Applications Instrument air for calibration of sensitive equipment HVAC systems Pneumatic equipment Instrument cabinets Electronic equipment blow-off air CNC/CMM machinery Prevention of freeze-ups Fire and sprinkler systems Pressurizing electrical cabinets Pneumatic controls Provide clean air for laser operation Dry air for hazardous areas General plant compressed air Chemical blanketing and packaging Process controls Electronics/Dry boxes Laser optics Phase II Membrane Drying The water vapour in the compressed air is removed by the principle of selective permeation through a membrane. The membrane module consists of bundles of hollow membrane fibres, each permeable only to water vapour. As the compressed air passes through the centre of these fibres, water vapour permeates through the walls of the fibre, and dry air exits from the other end of the fibre. A small portion of the dry air (regeneration flow) is directed along the outside of the membrane fibre to carry away the surrounding moisture-laden air. The remainder of the dry air is piped to the application.

11 SMD System Membrane Dryers SMD System Membrane Dryers Guaranteed dewpoint of 2 C Extremely low operating and maintenance costs No refrigerants or freons No electricity required No moving parts or motors Inherently safe in hazardous areas No requirement for annual service contracts Silent operation Output capacities to 1019 m 3 /h (600 SCFM) SMD Series Membrane Air Dryers The latest membrane technology is making refrigerant dryers a thing of the past. High efficiency durable membrane technology is becoming the standard for compressed air. is leading the way with membrane technology which consumes the least amount of air for re-generation. Balston Membrane Air Dryers combine a superior coalescing technology with a proven, innovative membrane system to supply clean, dry compressed air with constant dewpoint to 2 C. The Balston Membrane Dryers are available in 7 different models which can deliver compressed air at flow rates to 1019m 3 /h (600 SCFM). They are engineered for easy installation, easy operation and long term reliability. Applications Low dewpoint instrument air Pneumatic equipment Pressurising electronic cabinets and cables Analytical instrumentation Prevention of freezing Dry air for hazardous areas General critical air supply Flexibility of required dewpoint Process controls Instrument cabinets CNC/CMM machinery Electronics and telecommunications Robotics Laser technology Optical instrumentation Type XX XX XX XX XX XX XX Max. Flow Rate At 0 C Dewpoint m 3 /h SCFM Min/Max Inlet Air Temp 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38 C Ambient Temp Range 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38 C 4 C/38vC 4 C/38 C Min/Max Inlet Pressure 4.1/10barg 4.1/10barg 4.1/10barg 4.1/10barg 4.1/10barg 4.1/10barg 4.1/10barg Max Pressure Drop 0.4barg 0.4barg 0.4barg 0.4barg 0.4barg 0.4barg 0.4barg Inlet/Outlet Port Size 1/2"BSPT 3/4"BSPT 1"BSPT 11/2"BSPT 2"BSPT 3"BSPT 3"BSPT Electrical Requirements None None None None None None None Dimensions 450 x 660 x 660 x 660 x 1290 x 1290 x 1290 x 850x320mm 1420x450mm 1420x450mm 1420x450mm 1670x710mm 1670x710mm 1670x710mm Shipping Weight 30kg 79kg 86kg 100kg 250kg 330kg 341kg Notes: 1. Dewpoint specified for saturated inlet air at 38 C and 7 barg. Outlet dewpoint will vary slightly for other inlet conditions 2. If compressed air is extremely contaminated, a Balston Grade DX prefilter should be installed directly upstream from the membrane dryer. 3. NPT available at no extra charge. Specify NPT when ordering. Flow Rates Outlet Flow SCFM Type Outlet flow m 3 /h (SCFM) at indicated operating pressure 4.1 barg 5.5 barg 7 barg 7.6 barg 8.3 barg 10barg XX 43 (25) 43 (25) 43 (25) 43 (25) 43 (25) 43 (25) XX 85 (50) 85 (50) 85 (50) 85 (50) 85 (50) 85 (50) XX 170 (100) 170 (100) 170 (100) 170 (100) 170 (100) 170 (100) XX 340 (200) 340 (200) 340 (200) 340 (200) 340 (200) 340 (200) XX 510 (300) 510 (300) 510 (300) 510 (300) 510 (300) 510 (300) XX 850 (500) 850 (500) 850 (500) 850 (500) 850 (500) 850 (500) XX 1019 (600) 1019 (600) 1019 (600) 1019 (600) 1019 (600) 1019 (600) Membrane Module Regeneration Flow Type Regeneration flow m 3 /h (SCFM) at indicated operating pressure and all dewpoints 4.1 barg 5.5 barg 7 barg 7.6 barg 8.3 barg 10barg XX 3.5 (2.1) 5.0 (2.8) 6.0 (3.5) 3.8 (2.3) 4.2 (2.5) 5.0 (3) XX 7.0 (4.2) 9.5 (5.6) 12.0 (7.0) 7.5 (4.5) 8.5 (5.0) 10.0 (6.0) XX 14.0 (8.4) 19.0 (11.2) 24.0 (14.0) 15.0 (9.0) 17.0 (10.0) 20.0 (12.0) XX 28.5 (16.8) 38.0 (22.4) 48.0 (28.0) 31.0 (18.0) 34.0 (20.0) 41.0 (24.0) XX 39.0 (23.1) 51.5 (30.3) 62.0 (36.6) 42.0 (24.6) 46.0 (27.3) 54.5 (32.1) XX 65.0 (38.5) 86.0 (50.5) (61.0) 70.0 ( (45.5) 91.0 (53.5) XX 78.5 (46.2) (60.6) (73.2) 83.5 (49.2) 93.0 (54.6) (62.4) Ordering Information Description Type Balston Membrane Air Dryer (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (2) (2) (2) (2) Replacement Prefilter Cartridges First Stage DX DX DX DX DX Second Stage BX BX BX BX BX Notes: 1. Pressures from 7.6 barg to 10 barg 2. Pressures from 4.1 barg to 7 barg

12 Point of Use Membrane Dryers Dry Air for Critical Applications Point of Use Membrane Dryers Dry Air for Critical Applications Provide clean, dry compressed air Offer a reliable, efficient and economical alternative to pressure swing and refrigerant dryer technologies Require no electricity low operating costs Built-in high-efficiency prefilter Dewpoints as low as -40ºC prevent freezing Inherently safe in hazardous areas Silent operation No refrigerants or freons No desiccant to change No moving parts or motors Type Min/Max Inlet Air Temp. (4) 4 C/49 C 4 C/49 C 4 C/49 C 4 C/49 C 4 C/49 C 4 C/49 C Ambient Temp. Range 4 C - 49 C 4 C - 49 C 4 C - 49 C 4 C - 49 C 4 C - 49 C 4 C - 49 C Min/Max Inlet Pressure 4.1/10 barg 4.1/10 barg 4.1/10 barg 4.1/10 barg 4.1/10 barg 4.1/10 barg Compressed Air Requirement Total Air Consumption: Regeneration Flow + Outlet Flow Max. Pressure Drop (1) 0.34 barg 0.34 barg 0.34 barg 0.34 barg 0.34 barg 0.34 barg Wall Mountable Yes Yes Yes Yes Yes No Electrical Requirements None None None None None None Dimensions 150x 150 x 150 x 300 x 480 x 1290 x 580 x 130mm 580 x 130mm 940 x 130mm 940 x 180mm 990 x 210mm 1670 x 710mm Shipping Weight 4kg 5kg 9kg 9kg 16kg 341kg Notes: barg at -40 C dewpoint operating parameters. 2. If compressed air is extremely contaminated, a Balston Grade DX prefilter should be installed directly upstream from the membrane dryer. 3. Dewpoints indicated are for maximum inlet/ambient temperature of 38 C. 4. Maximum inlet air pressure dewpoint is 38 C. Inlet dewpoint must not exceed this figure. Flow Rates Type Outlet flow m 3 /h (SCFM) at indicated operating pressure for -40 C atmospheric dewpoint 4 barg -40 C 5.5 barg -40 C 7 barg -40 C 8.3 barg -40 C 9.6 barg -40 C (0.3) 1.0 (0.6) 1.7 (1.0) 2.2 (1.3) 2.9 (1.7) (0.7) 1.7 (1.0) 3.4 (2.0) 4.4 (2.6) 5.8 (3.4) (3.3) 8.5 (5.0) 17.0 (10.0) 22.1 (13.0) 28.9 (17.0) (6.6) 17.0 (10.0) 34.0 (20.0) 44.2 (26.0) 57.8 (34.0) (13.2) 34.0 (20.0) 68.0 (40.0) 88.3 (52) (68.0) (33.0) 85.0 (50.0) (100.0) (130.0) (170.0) State-of-the-Art Membrane Technology Water vapour from the compressed air supply passes through the hollow fibres of the membrane. At the same time, a small portion of the dry air product is redirected along the length of the fibres to sweep out the water vapour-laden air which has permeated the membrane. The moisture-laden sweep gas is then vented to the atmosphere, and clean, dry air is supplied to the application. This technology offers another advantage over refrigerant air drying technology as it does not produce condensate. The refrigerant dryer condenses it into an oily/water emulsion which has to be disposed of at high cost to you! The Balston Membrane Air Dryer is designed to operate continuously, 24 hours per day, 7 days per week. The only maintenance required is changing the prefilter twice a year. This annual maintenance takes approximately 5 minutes. Applications Low dewpoint instrument air Pneumatic equipment Pressurising electronic cabinets and cables Analytical instrumentation Prevention of freezing Dry air for hazardous areas General critical air supply Flexibility of required dewpoint Process controls Instrument cabinets CNC/CMM machinery Electronics and telecommunications Robotics Laser technology Optical instrumentation Membrane Module Regeneration Flow Type Regeneration flow m 3 /h (SCFM) at indicated operating pressure and all dewpoints 4 barg -40 C 5.5 barg -40 C 7 barg -40 C 8.3 barg -40 C 9.6 barg -40 C (0.2) 0.3 (0.2) 0.5 (0.3) 0.5 (0.3) 0.5 (0.3) (0.3) 0.7 (0.4) 0.8 (0.5) 1.0 (0.6) 1.2 (0.7) (1.7) 3.6 (2.1) 4.2 (2.5) 5.1 (3.0) 5.9 (3.5) (3.4) 7.1 (4.2) 8.5 (5.0) 10.2 (6.0) 11.9 (7.0) (6.8) 14.3 (8.4) 17.0 (10.0) 20.4 (12.0) 23.8 (14.0) (17.0) 35.7 (21.0) 42.5 (25.0) 51.0 (30.0) 59.5 (35.0) Ordering Information Balston Membrane Air Dryer UK76-20 UK76-40 UK Replacement Prefilter Cartridges BX BX BX BX BX - Optional Additional Coalescing Prefilter 2002N-1B1-DX 2002N-1B1-DX 2104N-1B1-DX 2208B-1B1-DX 2312B-1B1-DX HT8S-6CUY Replacement Filter Cartridges for Optional Prefilter DX DX DX DX DX 6CU

13 Desiccant Dryer Economical In-line Drying Zero Air Loss Drain Conserving Costly Compressed Air Steel bowl with integral sight glass Lightweight zinc head Sintered bronze elements prevent desiccant carry-over Maximum operating temperature: 82 C Maximum working pressure: 20 bar Optimum working temperature: <38 C Automatically adjusts to all common power sources Conserves compressed air energy Simple and easy installation Test button for manual discharge Electronics continuously monitor operation FDD Series Desiccant Dryer s unique in-line air/gas dryer system is engineered for easy desiccant changeouts, longer life and lower pressure drop. The FDD Series is designed to remove water vapour and aerosols at point-of-use for intermittent flow up to 100 m 3 /h, 60 SCFM. Finite dryers do not require steady flow for constant dewpoint supression. A colour changing moisture indicator with visual sight indicates the desiccant needs replacement. RESULT: Zero loss of expensive compressed air, which results in lower overall operating cost! Zero Air Loss Drain s Z-Series Zero Loss Drain operates with most common supply voltages: 24 to 20VDC, and 80 to 230 VAC, automatically adjusting to the input voltage. As condensate collects in the internal sump, a diaphragm is held closed by the system pressure. When the liquid level sensor detects an accumulation of condensate, an electromagnet is activated, relieving the system pressure above the diaphragm, allowing condensate to escape. As the condensate level decreases, system pressure is re-introduced above the diaphragm, closing off the flow of waste liquid before compressed air can escape. The electronic sensor is insensitive to pollution, providing long term reliability. RESULT: Zero loss of expensive compressed air, which results in lower overall operating cost! Model No. Pipe Flow Flow Bowl Capacity Housing Only** Size Capacity Capacity Desiccant (NPT) (m 3 /h) (SCFM) (Kg) FDD15-02* 1/4" FDD15-03* 3/8" FDD15-04* 1/2" FDD /4" FDD30-03* 3/8" FDD30-04* 1/2" FDD /4" FDD " FDD60-04* 1/2" FDD /4" FDD " *These dryers supplied with reducer bushings. **Desiccant sold separately Type ZLD-10 ZLD-20 Maximum Compressor Performance 612 m 3 /h (360 SCFM) 1224 m 3 /h (720 SCFM) Maximum Refrigerated Dryer Performance 1224 m 3 /h (720 SCFM) 2448 m 3 /h (1440 SCFM) Maximum Filter Capacity 6120 m 3 /h (3600 SCFM) m 3 /h (7200 SCFM) Pressure range bar bar Power supply VDC self regulating VAC self regulating Power consumption 5 VA 5 VA Potential-free alert contact Max. 300V AC/DC, Max. 0.1 A (electric relais) Temperature range 2 to 60 C 2 to 60 C Protection NEMA 4x or IP 65 IP 65 Materials of construction: Wetted plastic parts High impact glass filled engineered plastic Body Coated Aluminum Seals Viton Weight 1kg 1.2kg Dimensions 145x89x132mm 175x89x147mm 24 25

14 Oil Water Separator For Compressors up to 5100m 3 /h Oil Water Separator For Compressors up to 5100m 3 /h Proven technology. Over 30 years of experience in fibre matrix technology and dedication to provide the best products available to exceed present and future requirements. Meet discharge regulations.* Many water authorities demand no more than 5ppm of oil be discharged to the drain. With many oils this is possible using our technology. Simplified Flow Diagram 1. Compressor Condensate Flow 2. Blowdown Diffuser (1) 3. Process Tank 4. Belt Skimmer 5. Feed Pump (1) Optional customer supplied unit for high pressure lines 6. Prefilter/Coalescing Filter 7. Final Filter 8. Clean Water 9. Waste Oil For Disposal Hands-Free operation. The system offers unattended 24-hour operation. It is completely automated with control systems monitoring conditions. Minimal maintenance requirements. The system simply requires quick and easy maintenance on a quarterly basis. The need to handle carbon adsorption filters and the costs associated with disposing of them are removed. The Balston Oil Water Separator Systems offer the widest operating range. Consistent performance for all commonly used compressor lubricants, both natural and synthetic. Easy To Operate And Maintain Balston Oil Water Separators are complete systems supplied ready to operate, with carefully matched components engineered for easy installation, operation and long term reliability. The Separators are free standing and include high and low level switches which monitor the level of condensate in the process tank and automatically turn the system on or off. Also included is an output terminal for connection to a remote for signalling filter change requirements. There is no complicated operating procedure to learn or labour intensive monitoring involved. Simply plug it into an electrical supply, pour in the condensate (or plumb a condensate trap directly to the process tank inlet) and turn the unit on. Once the system is operating, it requires little monitoring. Only periodic maintenance is required. There are no messy bag filters or carbon filters to handle and periodic changes to the filter cartridges and oleophobic filter are all that is required. Quick disconnect fittings and drains make this a quick and easy process requiring only a few minutes to complete. Advantages Can exceed the most stringent 5ppm oil discharge regulations and standards 24-hour unattended operation Minimal maintenance requirements Uses Oleophobic Fibre Matrix technology which exceeds the performance of other ultrafiltration technology Low running costs Will remove all commonly used oils and lubricants Applications Petroleum, mineral and hydrocarbon oils Synthetic lubricants ATF, PAO and Diesters Oil Water Separator Type # OWS 250 OWS 500 OWS 1000 OWS 2000 OWS 3000 Applicable Compressor (1) <425 m 3 /h <850 m 3 /h <1700 m 3 /h <3400 m 3 /h < 5100 m 3 /h <250 SCFM <500 SCFM <1000 SCFM <2000 SCFM <3000 SCFM Process Rate 5 LPH 5-12 LPH LPH LPH LPH Wetted Materials PP, LDPE, Nylon, 316 SST, Brass, Aluminum, Buna, Viton, Neoprene Tank Capacity 57 Litres 114 Litres 208 Litres 379 Litres 379 Litres Belt Skimmer Yes Yes Yes Yes Yes Power Requirements 220/240 VAC 50 Hz 220/240 VAC 50 Hz 220/240 VAC 50 Hz 220/240 VAC 50 Hz 220/240 VAC 50 Hz Maximum Temperature 55 C 55 C 55 C 55 C 55 C Maximum Pressure 4 barg 4 barg 4 barg 4 barg 4 barg Connections Condensate Inlet 3/4" FNPT 3/4" FNPT 3/4" FNPT 3/4" FNPT 3/4" FNPT Drain 3/4" Hose Thread 3/4" Hose Thread 3/4" Hose Thread 3/4" Hose Thread 3/4" Hose Thread Overflow 3/4" FNPT 3/4" FNPT 3/4" FNPT 3/4" FNPT 3/4" FNPT Clean Water Outlet 1/4" Tube 1/4" Tube 1/4" Tube 1/4" Tube 1/4" Tube Dimensions 1040 x x x x x 810 x 860mm x 860mm x 860mm x 860mm x 860mm Weight (dry) 95kg 100kg 100kg 105kg 105kg Replacement Filter Kit MK56250 MK56500 MK56500 MK MK (1) Air compressor supplying complete compressed air system at an average temperature of 15 C. For other temperatures consult technical sales. *Performance is dependent on exact operating conditions and will change due to variables including type of oil, flow and inlet concentrations

15 Oil Water Separator For Compressers up to 255m 3 /h Air Oil Separators Oil Separation in heavy-duty compressors Unique modular design Low operating cost and minimum maintenance Oil separator enhances life of carbon bed Full installation parts supplied Pop-up performance service indicator Two stage internal adsorber Compatible with mineral based and synthetic lubricants General Description s ISOLATOR Series Oil Water separators are designed with extra large separation compartments to allow a long turbulent free residence time for separation. A pressure relief chamber separates condensate and expanding air. The condensate then passes a sedimentation compartment - easy to remove thus easy to clean. In the next step the oil is coalesced to form droplets which float easily. Free floating oil is siphoned off into an oil can. The water is polished in the two stage activated carbon adsorber. Filtered water leaves the unit normally containing less than 20 ppm of oil. Functions of the Isolator Separators for compressed air and refrigeration Superior efficiency Low pressure drop Customised flow direction Suitable for a wide range of systems Compact dimensions Total customised design support General Description At Filtration's Finn-Filter manufacturing location in Urjala, Finland, considerable emphasis is placed on developing separation products that answer specific customer requirements. Quality products are designed and manufactured to meet and very often exceed both the goals set at the beginning of the design process and legislative requirements Manufacturing oil separation filter elements for manufacturers such as Gardner Denver is a good example of this approach in action. Shown here is Finn-Filters' element installed in the ES kw compressor series' oil separation unit. Just one application example where Filtration can work closely with an original equipment manufacturer to find the solution. 1. Separating Condensate and Compressed Air 2. Exhaust 3. Sedimentation 4. Plastic Coalescing Filter 5. Oil-Exit 6. Pre-absorption 7. Final Purification by Activated Charcoal 8. Test Sample Oil/Water Capacity Dimensions Foam Filter Activated Carbon Separator m 3 /h (SCFM) Carepack Carepack Model No. OWS (75) 559x406x381mm RC75 AC75 OWS (150) 635x432x406mm RC150 AC150 Why separate the oil? Oil in the cooling medium reduces efficiency To meet the clean air requirements of different applications Reduce oil consumption Gain improved plant cleanliness Improve environmental performance Oil on the surface of a heat exchanger decreases heat conductivity - which costs you money For further information on the Finn Filter range of products please call , alternatively feel free to parker.hannifin@finnfilter.fi 28 29

16 Useful Accessories Products that compliment your filtration system Par-Fit Quality s for other Manufacturers Housings 2000-series clamp kit C ; 2002, 2003, 2004, 2104 C ; 2206, 2208, CO2-2122, 2312 Connects two or more 2000-series filter housings for multi-stage filtration Domnick Hunter Hankison Hankison Kit Required Headline Headline DPG-15 Differential Pressure Gauge Temp: 79 C Pressure: 17 bar For H-series Flowmeters From an extensive range of inline flowmeters and monitors come a selection of products developed and calibrated specifically for compressed air applications. Flowline flowswitches and flowmeters, calibrated for direct reading of compressed air at 7 bar, work in any plane for flow ranges from SCFM. Manufactured in brass, stainless steel or aluminium, they can be specified in any of 5 sizes. For technical information contact: fluidpower@ucc.co.uk Tel: +44 (0) Fax: +44 (0) MS-50 Metal Sump Drain (External) Temp: 79 C Pressure: 17 bar 1/8 NPT Drain Connection 1/2 NPT Inet Connection For H-series ADT-50 Float Actuated Drain Trap Temp: 232 C Pressure: 10 bar 1/2 NPT Inlet Connection 1/4 NPT Drain Connection Larger H-series or coded housings KBDPI-25 Differential Pressure Gauge Temp: 88 C Pressure: 17 bar (Kit includes 1/8 and 1/4 NPT brass fittings, flexible nylon tubing and mounting bracket) For wall mount or coded housings KBDPG-15 Differential Pressure Gauge Kit Temp: 93 C Pressure: 17 bar (Kit includes 1/8 and 1/4 NPT brass fittings, flexible nylon tubing and mounting bracket) Wall mount or coded housings TD-50 Adjustable Timed Drain Valve Temp: 66 C Pressure: 42 bar 1/2 NPT Inlet and Outlet Connections Coded housings High Efficiency Coalescing Filters E006AA 6CF x 1 E013AA 6IF x 1 E025AA 6IF x 1 E040AA 6IF x 1 E085AA 6IF x 1 E195AA 6IF x 1 E295AA 6IF x 1 E400AA 6CF x 1 E500AA 6CF x 1 E620AA 6CF x 1 General Purpose E006AO 10CF x 1 E013AO 10IF x 1 E025AO 10IF x 1 E040AO 10IF x 1 E085AO 10IF x 1 E195AO 10IF x 1 E295AO 10IF x 1 E400AO 10CF x 1 E500AO 10CF x 1 E620AO 10CF x 1 Oil Vapour & Odour Removal E006AC AF x 1 E013AC AF x 1 E025AC AF x 1 E040AC AF x 1 E085AC AF x 1 E195AC AF x 1 E295AC AF x 1 E400AC AF x 1 E500AC AF x 1 E620AC AF x 1 Oil Removal CM x 8 KX CM x 4 KX CM x 4 KX CM x 2 KX CM x 2 KX CU x 1 KX * 10CH x 1 N/A Aerolescer CM x 8 KX CM x 4 KX CM x 4 KX CM x 2 KX CM x 2 KX CU x 1 KX CU x 1 KX CU x 1 KX *6 CH x 1 N/A *6 CU x 1 KX-2 Hypersorb AM x 8 KX AM x 4 KX AM x 4 KX AM x 2 KX AM x 2 KX AU x 1 KX AU x 1 KX AU x 1 KX * AU x 1 KX-1 Accumax DH x 1 N/A *Indicate number of element required. Kit required for initial conversion only C 10H x C 10H x C 10H x C 10H x C 10H x C 10H x C 10H x C 10H x C 10H x C 6H x C 6H x C 6H x C 6H x C 6H x C 6H x C 6H x C 6H x C 6H x K 10S x K 10S x K 10S x K 10S x K 10S x K 10S x K 10S x K 6S x K 6S x K 6S x K 6S x K 6S x K 6S x K 6S x 10 KV-2A, KV-5A, KV-6A Frame Kits (Internally mounted in all ASME housings) KV-2A XX elements KV-5A XX elements KV-6A XX elements 30 31

17 Par-Fit Quality s for other Manufacturers Housings Par-Fit Quality s for other Manufacturers Housings Headline Wilkerson Headline Headline Headline Wilkerson Kit Required Wilkerson Kit Required 80 Series Prefilters V-PE 3/1 3PJ x 1 V-PE 3/1,5 3PJ x 1 V-PE 4/1,5 3PJ x 1 V-PE 4/2,5 3PJ x 1 V-PE 5/2,5 3PJN x 1 V-PE 5/3 3PJ x 1 V-PE 10/3 3PJ x 1 V-PE 15/3 3PG x 1 V-PE 20/3 3PG x 1 V-PE 30/3 3PG x 1 V-PE 30/5 3PG x 1 Fine Filters FF 3/1 10CJ x 1 FF 3/1,5 10CJ x 1 FF 4/1,5 10CJ x 1 FF 4/2,5 10IJ x 1 FF 5/2,5 10IJN x 1 FF 5/3 10IJ x 1 FF 10/3 10IJ x 1 FF 15/3 10IG x 1 FF 20/3 10IG x 1 FF 30/3 10IG x 1 FF 30/5 10QG x 1 Micro Filters MF 3/1 6CJ x 1 MF 3/1,5 6CJ x 1 MF 4/1,5 6CJ x 1 MF 4/2,5 6IJ x 1 MF 5/2,5 6IJN x 1 MF 5/3 6IJ x 1 MF 10/3 6IJ x 1 MF 15/3 6IG x 1 MF 20/3 6IG x 1 MF 30/3 6IG x 1 MF 30/5 6QG x 1 Sub Micro Filters SMF 3/1 4CJ x 1 SMF 3/1,5 4CJ x 1 SMF 4/1,5 4CJ x 1 SMF 4/2,5 4IJ x 1 SMF 5/2,5 4IJN x 1 SMF 5/3 4IJ x 1 SMF 10/3 4IJ x 1 SMF 15/3 4IG x 1 SMF 20/3 4IG x 1 SMF 30/3 4IG x 1 SMF 30/5 4QG x 1 Active Carbon Filters AK 3/1 AJ x 1 AK 3/1,5 AJ x 1 AK 4/1,5 AJ x 1 AK 4/2,5 AJ x 1 AK 5/2,5 AJN x 1 AK 5/3 AJ x 1 AK 10/3 AJ x 1 AK 15/3 AG x 1 AK 20/3 AG x 1 AK 30/3 AG x 1 AK 30/5 AG x 1 90 Series Prefilters PE 02/05 12GJN x 1 PE 03/05 12GJN x 1 PE 03/10 3PJN x 1 PE 04/10 3PJN x 1 PE 04/20 3PJN x 1 PE 05/20 3PJN x 1 PE 05/25 3PJN x 1 PE 07/25 3PJN x 1 PE 07/30 3PJN x 1 PE 10/30 3PJN x 1 PE 15/30 3PGN x 1 PE 20/30 3PGN x 1 PE 30/30 3PGN x 1 PE 30/50 3PGN x 1 Fine Filters FF 02/05 10HJN x 1 FF 03/05 10HJN x 1 FF 03/10 10CJN x 1 FF 04/10 10CJN x 1 FF 04/20 10CJN x 1 FF 05/20 10CJN x 1 FF 05/25 10IJN x 1 FF 07/25 10IJN x 1 FF 07/30 10IJN x 1 FF 10/30 10IJN x 1 FF 15/30 10IGN x 1 FF 20/30 10IGN x 1 FF 30/30 10IGN x 1 FF 30/50 10QGN x 1 Micro Filters MF 02/05 6HJN x 1 MF 03/05 6HJN x 1 MF 03/10 6CJN x 1 MF 04/10 6CJN x 1 MF 04/20 6CJN x 1 MF 05/20 6CJN x 1 MF 05/25 6IJN x 1 MF 07/25 6IJN x 1 MF 07/30 6IJN x 1 MF 10/30 6IJN x 1 MF 15/30 6IGN x 1 MF 20/30 6IGN x 1 MF 30/30 6IGN x 1 MF 30/50 6QGN x 1 Sub Micro Filters SMF 02/05 4HJN x 1 SMF 03/05 4HJN x 1 SMF 03/10 4CJN x 1 SMF 04/10 4CJN x 1 SMF 04/20 4CJN x 1 SMF 05/20 4CJN x 1 SMF 05/25 4IJN x 1 SMF 07/25 4IJN x 1 SMF 07/30 4IJN x 1 SMF 10/30 4IJN x 1 SMF 15/30 4IGN x 1 SMF 20/30 4IGN x 1 SMF 30/30 4IGN x 1 SMF 30/50 4QGN x 1 Active Carbon Filters AK 02/05 AJN x 1 AK 03/05 AJN x 1 AK 03/10 AJN x 1 AK 04/10 AJN x 1 AK 04/20 AJN x 1 AK 05/20 AJN x 1 AK 05/25 AJN x 1 AK 07/25 AJN x 1 AK 07/30 AJN x 1 AK 10/30 AJN x 1 AK 15/30 AGN x 1 AK 20/30 AGN x 1 AK 30/30 AGN x 1 AK 30/50 AGN x 1 5 Micron Particulate (Type A or Oil Removal) FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 10 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A FRP JU x 4 N/A Coalescer Type B MSP CK x 2 N/A MSP CK x 1 N/A MSP CK x 2 N/A MSP CK x 1 N/A MSP CK x 1 N/A MSP HL x 4 N/A MSP CL x 4 N/A MSP CK x 4 N/A MSP CK x 2 N/A Coalescer Type C MTP HL x 4 N/A MRP CU x 8 KY- 1 MTP CL x 4 N/A MRP CK x 2 N/A MRP CU x 4 KY-2 MRP CL x 2 N/A MRP CU x 4 KY-2 MRP CK x 2 N/A MRP CK x 1 N/A MTP CU x 4 KY-2 MTP CK x 4 N/A MTP CL x 2 N/A MTP CK x 2 N/A MTP CK x 2 N/A MTP CK x 1 N/A MTP CK x 2 N/A MTP CK x 2 N/A MTP CK x 1 N/A MTP CK x 1 N/A Adsorber Type D MRP AU x 4 KY-2 MRP AK x 2 N/A MRP AK x 1 N/A MRP AL x 2 N/A MRP AU x 1 KY-1 MRP AU x 4 KY-2 MRP AK x 2 N/A MRP AK x 1 N/A MXP AK x 2 N/A MXP AK x 2 N/A MXP AK x 4 N/A MXP AL x 2 N/A MXP AU x 8 KY-1 MXP AL x 4 N/A MXP AK x 2 N/A MXP AK x 2 N/A MXP AK x 1 N/A MXP AK x 1 N/A MXP AL x 4 N/A Zander Zander 1030 (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x (A, V, X, Y or Z) *Z x 1 Zander * Media Designation Grade A Adsorber A V Particulate 3P X Coalescer 6C Y Coalescer 8C Z Coalescer 10C Example: Zander 2030X converts to Finite 6CZ x

18 Par-Fit Air/Oil Separators Filters and Dryers for OEM Solutions Atlas Copco KV KV KV KV KV Gardner Denver 202ECH6013 / 55B40 KD EDP6013 KD EDM6013 KD EAP6013 / 55B42 KD KV K KV K KV K KV70-001K KV K 55B7 KV EAP80138 KV P EAQ80105 KV P ECM80128 KV P ESM66049 KV K Ingersoll Rand KV / KH KH / KH KH KV KV P KV P KV P KV P / KV P KV P KD P KD P JOY KV KV KV KV KV KV KV KV KV KV KV KV KV Sullair KV KV KV KV P KV P KV P KV P KV KV KV KV KV KV P KV P KV P KV P Worthington FLR 316 FLR 381 FLR 383 FLR 397 FLR 400 KH KV KV KV KV Hydrovane KC Kaeser KV Let join your OEM team has a long experience of custom designing filters and dryers to suit the needs of original equipment manufacturers. Filter housings and configurations have been sized for a large number of requirements and the versatile range of filter media (page 9) means that virtually any filtration problem can be solved. Typical projects have included designing filter combinations and mountings for compressor and dryer manufacturers, food packaging equipment manufacturers and pneumatic equipment suppliers. The design team also specifies membrane air dryers to suit many dewpoint, pressure and flow requirements. Typical applications have included equipment for pressurised cables, instrument quality air and any equipment where low dewpoint air is critical. Call +44 (0) for Technical Advice on OEM applications TyreSaver is an example of the integrated approach follows in providing systems for OEM applications - contact us to learn more

19 About the Hannifin Corporation Aerospace Group A leader in the development, design, manufacture and service of control systems and components for aerospace and related high technology markets, achieving profitable growth through premier customer service. Climate & Industrial Controls Group Designs, manufactures and markets system control and fluid handling components and systems to refrigeration, air conditioning and industrial customers worldwide. Fluid Connectors Group Designs, manufactures and markets rigid and flexible connectors and associated products used in pneumatic and fluid systems. Instrumentation Group A global leader in the design, manufacture and distribution of high quality critical flow components for worldwide process instrumentation, ultra high purity, medical and analytical applications. Catalogue B002GB Automation Group A leading supplier of pneumatic and electro mechanical components and systems to automation customers worldwide. Filtration Group Designs, manufactures and markets quality filtration and clarification products, providing customers with the best value, quality, technical support and global availability. Hydraulics Group Designs, produces and markets a full spectrum of hydraulic components and systems to builders and users of industrial and mobile machinery and equipment. Seal Group Designs, manufactures and distributes industrial and commercial sealing devices and related products by providing superior quality and total customer satisfaction. Filtration Group Technical Sales & Service Locations Hannifin Corporation Filtration and Separation Division 100 Ames Pond Drive, PO Box 1262 Tewksbury, MA USA Phone: Fax: Hannifin Corporation Process Filter Division 6640 Intech Blvd Indianapolis, IN Phone: Fax: Hannifin Corporation Racor Division 3400 Finch Road PO Box 3208 Modesto, CA USA Phone: Phone: Fax: Hannifin Corporation Hydraulic Filter Division Fulton County Rd 2 Metamora, OH USA Phone: Fax: Filter Division Europe HQ, Shaw Cross Business Park, Dewsbury, West Yorkshire WF12 7RD UK Phone: +44 (0) Fax: +44 (0) Hannifin Ind.eCom. Ltda.Filter Division Via Anhanguera, Km. 25, Sao Paulo SP, Brazil Phone: 55 (11) Fax: 55 (11) Hannifin Asia Pacific Company, LTD 902 Dae Heung Bldg Yeoksam-dong Kangnam-ku, Seoul, Korea Phone: Fax; European Sales Offices Austria Belgium Czech Republic Denmark Finland France Germany Hungary Italy Netherlands Norway Poland Spain Sweden Switzerland Filter Division Europe Hermitage Court, Hermitage Lane, Maidstone, Kent ME16 9NT, UK Distributor Where Required Member of British Compressed Air Society Every effort has been made to ensure the accuracy of this document at the time of printing. In accordance with company s policy of continued product improvement reserves the right to make product changes without notice. No liability is accepted for any consequential losses, injury or damage resulting from the use of this document or from any omissions or errors herein. The data is given for guidance only. It does not constitute a specification or an offer for sale. The products are always subject to a programme of improvement and testing which may result in some changes in the characteristics quoted. As the products may be used by the client in circumstances beyond the knowledge and control of, we cannot give any warranty as to the relevance of these particulars to an application. It is the client s responsibility to carry out the necessary tests to determine the usefulness of the products and to ensure their safety of operation in a particular application.