Manufacturers of sandwich elements with aluminium or composite material formatting, and glue or injection production capabilities sought

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1 Technology Request Manufacturers of sandwich elements with aluminium or composite material formatting, and glue or injection production capabilities sought Summary A Finnish company developing a foldable house, innovative modular solution for lightweight and portable storage and camping shelters, is looking for element manufacturers who have capabilities for aluminum or composite material formatting and glue or injection production. Potential partner would ideally be based in Europe. Creation Date 21 June 2016 Last Update 30 June 2016 Expiration Date 30 June 2017 Reference TRFI Details Description A Finnish company is developing a foldable house that implements lightweight and portable fold out construction with easy and fast installation without any tools. The house will have fully water proof sandwich panel structure with thermal insulation and integrated hinge and locking methods that allow fold out building. Modular elements and specialized add on parts will be used to expand basis storage house to a toy house or an adventure traveling camp. Modular elements will also be used for additional/optional product feature selections. Integrated electronics will be used in solar panels, led lighting systems, and in controlling systems. The company has the whole design ready and finalized, and is looking for a manufacturer for thin and light sandwich elements capable of developing and integrating new features for the products. Elements should be made as sandwich construction using aluminum, composite, plastic etc. materials and plate or cell structure. Hinge and locking solutions should be integrated to elements. Potential partner would ideally be based in Europe and can be active in the production of similar types of wall elements for cold rooms, caravan, campers, garage doors etc. Technical Specification or Expertise Sought Sandwich element manufacturer with aluminum or composite material formatting and glue or injection production capabilities. Ref: TRFI Page 1 of 3

2 Keywords Technology Materials, components and systems for construction Construction engineering (design, simulation) Composite materials Metals and Alloys Lightweight construction Market Amusement and recreational facilities Other leisure and recreational products and services Mobile homes Motor vehicles, transportation equipment and parts NACE C C C C F Manufacture of other plastic products Manufacture of metal structures and parts of structures Manufacture of bodies (coachwork) for motor vehicles; manufacture of trailers and semi-trailers Manufacture of other transport equipment n.e.c. Construction of residential and non-residential buildings Open for EOI : Yes Client Type and Size of Organisation Behind the Profile Industry SME <= 10 Year Established 2013 Turnover <1M Already Engaged in Trans-National Cooperation No. Ref: TRFI Page 2 of 3

3 Languages Spoken English Partner Sought Type and Role of Partner Sought Company is looking for a manufacturer who has production capabilities for sandwich elements and is willing to collaborate on new type of design for their purposes. Potential partner can be active in the production of similar types of wall elements for cold rooms, caravan, campers, garage doors etc. Type and Size of Partner Sought SME 11-50,SME <10, ,SME ,>500 Type of Partnership Considered Manufacturing agreement Ref: TRFI Page 3 of 3

4 Technology Request Truck bodies builder search for insulation manufacturer Summary and technologies A Swedish trailer body adaption builder search for suppliers of insulation panels. The Swedish company will use the material for producing sandwich panels to their box-bodies. The key factor is low thermal conductivity. The material should also be possible to use in sandwich constructions. The company is looking for a technical cooperation agreement or a manufacturing agreement. Creation Date 21 June 2016 Last Update 04 July 2016 Expiration Date 04 July 2017 Reference TRSE Details Description The Swedish company has been in the industry of customized truck body adaption since 1967 and is still building specialized body works. The company produce their own sandwich panels. They are now looking for alternative suppliers of insulation within their sandwich panels. They company has used two types of insulation material for a long time and therefore they are open to find new solutions. Therefore a technical cooperation agreement or a manufacturing agreement with a partner is sought. The panels will be used in vehicles for food transport. Therefore it's essential that the material has low thermal conductivity, so that the walls can be built as thin as possible. This means that there will be more space available for goods in the box-body and that the refrigerating plant will use less fuel. This in turn means that the transport will cause less CO2 pollution. Technical Specification or Expertise Sought The company is looking for a partner who can supply them with insulation with extra low thermal conductivity, less than 0,022 lambda, to be used in sandwich panels. Today the companies produce their own sandwich panels, vacuum gluing with 2-component polyurethane adhesives, but they are also open to alternative methods of producing if it would result in panels with extra low thermal conductivity. In that case the company is looking for a supplier of the whole panels with that technology. Keywords Technology Building materials Ref: TRSE Page 1 of 3

5 Composite materials Plastics, Polymers Lightweight materials Hybrid materials Market Industrial trucks and tractors Other Industrial Products (not elsewhere classified) NACE C Manufacture of bodies (coachwork) for motor vehicles; manufacture of trailers and semi-trailers Open for EOI : Yes Dissemination Send to Sector Group Automotive, Transport and Logistics Client Type and Size of Organisation Behind the Profile Industry Year Established 1967 Languages Spoken English Swedish Client Country Sweden Partner Sought Ref: TRSE Page 2 of 3

6 Type and Role of Partner Sought Supplier of insulation with low thermal conductivity for sandwich panels. The partner will supply preferably an insulation material in sheets to be used in truck bodies. The insulation sheets will be used by the Swedish company in their sandwich panels. Alternatively, a partner could supply finished panels if that gives better performance Type of Partnership Considered Manufacturing agreement Technical cooperation agreement Ref: TRSE Page 3 of 3

7 Technology Offer High efficiency small medium size cogeneration unit Summary A French SME specialized in the development of tailor made metallic balls for ball bearings or other use has developed a new hard metal material which allows major improvements in the efficiency of cogeneration units thanks to an innovative design of the turbine components. It has developed a demonstrator but has no capacity to produce such units. It is looking for an industrial partner in the field of heating or cogeneration for a commercial agreement with technical assistance. Creation Date 29 June 2016 Last Update 05 July 2016 Expiration Date 05 July 2017 Reference TOFR Details Description A French SME specialized in the design and development of hard metallic balls for different industrial use has developed a new alloy and sintering process which allows a significant improvement in life time and durability of mechanical elements under heavy stress. From this material, resulting from numerous years of internal research, the company has developed a new type of ball bearings which life duration is greatly improved compared with conventional steel ball bearing at similar speed and constraints while being able to withstand harsh environment. It has also designed and patented a new set of turbine blades (new shape and geometry) to be installed in a cogeneration unit. The capabilities of this material in terms of wear resistance and hardness as well as high quality surface finish enables new applications with high speed turning turbine leading to significant improvement in the efficiency of cogeneration units. In order to prove the concept, the company has developed a demonstrator based on a cogeneration steam unit with a wood boiler, but the principle can work with any type of steam boiler. With a production of 360 kg of steam per hour at 250 C and 11 bar, the turbine produces 25 kw while spinning at 9000 rpm. This is to be compared with existing units which in the same conditions will only be able to spin at 3000 rpm and produce 6 kw maximum. Other turbines can go up to 60 kw but requires 9 times more steam and higher temperature, thus a lower efficiency. The company has no willingness to produce such cogeneration units, its core business is the manufacturing of balls as well as turbine blades. It is therefore looking for an industrial partner in Ref: TOFR Page 1 of 3

8 the field of small to medium size cogeneration units or steam boilers to transfer the technology through a commercial agreement with a technical assistance, the offering company keeping the production of the dedicated ball bearings and blades. Advantages and Innovations Significant improvement of energy efficiency (4 times better) and higher life duration of the equipment Adaptable to any type of steam boiler. Stage of Development Available for demonstration IPR Status Secret Know-how,Patent(s) applied for but not yet granted Keywords Technology Metals and Alloys Turbines Combined heat and power (CHP) engines Market Combined heat and power (co-generation) NACE C Forging, pressing, stamping and roll-forming of metal; powder metallurgy Open for EOI : Yes Dissemination Send to Sector Group Intelligent Energy Restrict Dissemination to Specific Countries Belgium, Denmark, France, Germany, Ireland, Italy, Luxembourg, Netherlands, Spain, Switzerland, UnitedKingdom, Ref: TOFR Page 2 of 3

9 Client Type and Size of Organisation Behind the Profile Industry SME <= 10 Year Established 1995 Languages Spoken English French Client Country France Partner Sought Type and Role of Partner Sought Type : Industrial company (SME or medium size company preferably), manufacturing and commercializing steam boilers or medium size cogeneration units Role : Acquire the technology of the turbine for manufacturing and commercialization The company is committing to supply the ball bearings and blades to the partner sought Type and Size of Partner Sought SME 11-50, ,SME Type of Partnership Considered Commercial agreement with technical assistance Ref: TOFR Page 3 of 3

10 Technology Offer Innovative technology for multifunctional nanometric coating with hydrocarbon on ferrous powder mixes to produce recyclable, high-density, high performance powder metallurgy steel components Summary A joint team from two research institutes from Bulgaria with more than 40 years of experience in powder metallurgy and coating technologies and products has developed a novel coating technology ensuring high mechanical properties and dynamic properties. Research cooperation agreements are sought for joint project development with research institutes (testing and modelling) and industrial partners for verification in industrial conditions and technical cooperation agreements with industry. Creation Date 08 June 2016 Last Update 30 June 2016 Expiration Date 30 June 2017 Reference TOBG Details Description The Bulgarian research institutes have long-term experience in R&D of coating technologies, novel nano- and specialised materials, composites, and technologies for their production in the field of metal science, machinery, shipping and defense industry. Carbon plays a fundamental role in iron powder metallurgy. As an alloying element carbon strongly determines the principal properties of sintered iron base materials, i.e. their dimensional changes, tensile strength, elongation and hardenability. Particularly, the latter property is very sensitive to carbon content. For this reason, especially hardenable sintered steels require very careful control of carbon content during the whole production process, i.e. starting from powder mixture (or alloyed powder) till the sintered compact. While the initial carbon content in the green compact can be precisely defined, its final concentration, depending on several materials and processing parameters is not easy to predict. Generally, with regard to carbon control, steels should be sintered in atmospheres with low CO2 content, low dew point and with properly chosen carbon potential. Oxygen concentration in the base powder has a main effect on the carbon loss during sintering when carbon is used for oxide reduction. Therefore, special attention must be paid to the powders used from the viewpoint of their chemical purity. Carbon concentration influences strongly the chemical reactions taking place during the sintering cycle, which in turn affect the properties of the sintered material. Thus, to avoid both decarburizing and carburizing and to achieve a proper carbon level in a sintered product, its starting concentration in a green compact must be chosen by taking into account all reactions occurring within a compact and between it and the sintering atmosphere. Practically, it is best to establish experimentally the relationship of starting vs. final carbon content. In industrial practice the desired concentration of carbon in a green compact may be achieved by using either alloyed Ref: TOBG Page 1 of 4

11 or pre-alloyed powder or a powder mixture containing graphite. The latter option is mostly used because of its versatility in respect of composition and better compactibility. However, there are at least two important disadvantages of graphite containing powder mixtures, i.e. the tendency to segregation during handling and often insufficient homogenisation during sintering. The novel technology developed involves coating the ferrous powder with a hydrocarbon donor. As the hydrocarbon dissociates nascent carbon is deposited on all powder particles and is then available for alloying. Also hydrogen is released which can assist in ensuring reducing conditions in an otherwise dry, but neutral, atmosphere. Dry technical nitrogen is used to process manganese / chromiun steels in semi-closed containers with manganese and carbon donors; this communication explores the hydrocarbon donor technique for nitrogen sintering of steels also containing the easily oxidisable chromium and manganese. To improve dimensional stability by avoiding segregation of graphite in a powder mixture, some organic substances have been introduced recently to iron powder metallurgy. Their function is to produce bonded mixtures in which small and light graphite particles are homogenously distributed and do not tend to segregate. The substitute may be completely graphite powder with carbon added in a bound form as a hydrocarbon compound. Almost in every case clean carbon is produced as a valuable by-product of the process. The idea in to use that carbon to produce sintered steels. Additionally, organic compounds can also act as lubricants and binders. The joint research team seeks research cooperation agreements for joint project development with other research institutes (to test and model the technology further) and industrial partners; technical cooperation agreements - verification in industrial conditions. Advantages and Innovations - entirely novel design in comparison with existing technologies - no hydrogen use in the furnace atmosphere during sintering: ensuring higher safety conditions - use of hydrocarbon substitute instead of conventional graphite addition technique in the powder mixtures, ensuring a very high grade homogeneous substance: leading to high mechanical and dynamic properties of the treated components - the coating features a very solid adhesive bond with the substrate - high precision of the process and lower dew point in comparison to existing technologies - from 5 to 10 % lower internal micro tension of the treated material achieved Stage of Development Under development/lab tested IPR Status Patents granted Keywords Technology Forming (rolling, forging, pressing, drawing) Mixing (powder, etc.), separation (sorting, filtering) Surface treatment (painting, galvano, polishing, CVD,..) Iron and Steel, Steelworks Metals and Alloys Market Speciality metals (including processes for working with metals) Lubricants and functional fluids Ref: TOBG Page 2 of 4

12 NACE Other speciality materials M Other research and experimental development on natural sciences and engineering Open for EOI : Yes Client Type and Size of Organisation Behind the Profile R&D Institution Year Established 1960 Languages Spoken English Bulgarian Russian Client Country Bulgaria Partner Sought Type and Role of Partner Sought - Type of partner sought: partners from the research sector and industrial partners; - Specific area of activity of the partner: research and industrial partners working in the field of: coatings and nano-materials, specialised materials, metals and allows; - Task to be performed: research cooperation agreements joint project development with research institutes for testing and modelling of the technology and industrial partners for verification in industrial conditions; technical cooperation agreements with industrial partners for adaptation in industrial conditions as the Bulgarian research team will provide expertise and know-how in order to meet the new market needs. Type and Size of Partner Sought R&D Institution,>500 MNE, ,SME ,>500 Type of Partnership Considered Technical cooperation agreement Ref: TOBG Page 3 of 4

13 Research cooperation agreement Ref: TOBG Page 4 of 4

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