voestalpinetssa voestalpine VAE GmbH & Al-Mobty Company Turnout & Track System Solutions for the Middle East

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1 voestalpinetssa voestalpine VAE GmbH & Al-Mobty Company Turnout & Track System Solutions for the Middle East

2 voestalpinetssa voestalpine VAE GmbH & Al-Mobty Company - a joint venture of voestalpine VAE GmbH (Austria) and Al-Mobty Company (KSA) voestalpine VAE GmbH The voestalpine VAE group, a wholly owned subsidiary of voestalpine AG and headquartered in Austria, is the global market leader for railway turnout solutions. Innovative drive, detecting, locking-systems, monitoring equipment for rolling stock as well as fixed infrastructure assets and a variety of related services complement the product portfolio. Numerous well-known references for High Speed, Heavy Haul, and Urban Traffic applications from all over the world outline the comprehensive competence and long history of voestalpine VAE, the unchallenged number 1 in the industry sector. Al-Mobty Company Founded in 1970 by Sheik Saeed Al Mobty, Al-Mobty Company is providing the best services to contribute in the development of the infrastructure of the GCC railway network. The company is one of the leading local companies, known for its capabilities, manpower and reputation of achievements in the contracting, trading and industry. VIENNA DUBAI GCC voestalpine VAE Head Office, Austria Assembly Facilities, KSA Regional Sales Office, UAE RIYADH World Market Leader as your local Partner

3 Turnout & Track System Solutions Turnout and permanent way system solutions of highest quality standards for high speed, heavy haul and standard traffic systems such as metros, light rail and tramway systems. Compliant with all track / turnout geometries, international standards and permanent way types (UIC, AREMA with different gauges, radii, fastening systems, for ballast or slab track systems). Fully encapsulated, sealed and water- & dust-tight turnout and permanent way components designed for the prevailing harsh environmental and desert conditions of the Middle East region. Whereas we are offering and providing all-encompassing one-stop-shop solutions for turnouts, such as Early stage design and engineering support Manufacturing and supply of turnouts, turnout and permanent way components Assembly of complete turnouts in s local assembly facilities in Saudi Arabia Just-in-time delivery of fully assembled Turnouts to construction / installation sites On-site installation of turnouts and turnout components on a just-in-time basis Commissioning services and supervision services of site installation works Inspection & maintenance services for all turnouts and turnout components Training of local maintenance and operation staff Permanent (long-time) service option for all voestalpine components Remote diagnostic and technical support by means of fixed infrastructure asset and rolling stock diagnostic systems Rail surface and manganese crossing repair welding support

4 Turnout Engineering Solutions for High Speed, Heavy Haul, Metro, LRT and Tramway systems voestalpine group of companies HSH (Head Special Hardened) Materials Usage of head special hardened materials for switch devices and running rails to reduce wear and increase product life-times Rigid cast manganese crossings Materials of AMS (austenitic manganese steel) - high - manganese steel with welded-on closure rails provide high wear resistance and allow highest axel loads Reduction of Accelerations and Forces To provide optimized turnout geometries and optimized wheel/rail transition conditions particularly for high-speed applications Design of turnout components in line by using finite elements To exactly calculate complex structures which in turn increases safety and reduces the need for prototype tests KGO (Kinematic Gauge Optimization) To reduce forces and wear by rolling stock so to increase product life-times by about 4-times compared to conventional turnouts Hollow Steel Sleepers For an installation of setting, locking and monitoring devices in a protected hollow steel case and to ensure automated tamping and track maintenance LCC (Life Cycle Cost) optimized turnouts Due to special product designs and materials used the overall life cycle costs of the VAE products are significantly lower in comparison to conventional products RAMS Management With the focus on reliability, availability, maintainability and safety the VAE products are designed and produced in accordance with the EN and the TSI standards

5 Turnout & P-way Components for harsh environmental & desert conditions voestalpine group of companies HYDROSTAR A state-of-the-art hydraulic drive, locking and detection system HYDROSTAR to provide highest system performance and a desert solution SPHEROLOCK / SPHEROLOCK NG Fully encapsulated and sealed locking system (specific desert solution, since water- & dust-tight and entirely grease- / lubricant-free exterior) UNISTAR HR / RV / CSV Combined Drive and Locking system, fully encapsulated and sealed (specific desert solution, since water - & dust- tight and entirely grease - / lubricant-free exterior) ECOSTAR Fully encapsulated and sealed point machines (specific desert solution, since water- & dust-tight and entirely grease- / lubricant-free exterior) IE 2010 (End Position Detector) Fully encapsulated and sealed end position detector (specific desert solution, since water- & dust-tight and entirely grease- / lubricant-free exterior) PIROLL (Plate Integrated Roller System) A tongue roller system for switches, thus to allow minimal setting forces without requirements for any grease or lubricants (desert solution) Fixed Infrastructure Asset Monitoring Remote Turnout Monitoring System (TMS) to detect forthcoming malfunctions and system defects and to reduce on-site maintenance and overall maintenance costs Hazard Alert Systems & Diagnostic Solutions For Rolling Stock Hot Box Detection, Flat Wheel Detection, Wind & Sandstorm Measurement, etc.

6 Turnout Turnkey Service Solutions locally provided services in the GCC Region Assembly Facilities With the establishment of assembly and production facilities in Riyadh (KSA) is setting new standards for high quality productions in the GCC voestalpine group of companies Experiences Workforce With s experienced local workforce can guarantee top quality productions and local installation & maintenance services on short notice & Logistic Solutions Due to s capability to deliver pre-assembled turnouts by road or rail directly to installation site the highest factory quality is guaranteed on delivery Just-in-time Deliveries Just-in-time deliveries of pre-assembled turnouts to installation site provide massive cost reductions - as on-site storage & assembly facilities are obsolete Turnout Installation Services To ensure the full quality within the supply chain, is providing installation services performed by local, experienced and trained installation teams Engineering Services To suit all customers requirements is providing a wide range of engineering services, such as supervision or test & commissioning services Maintenance To guarantee maximum product life-times and a full system availability, is providing general and long-time maintenance services as required Training Training of Maintenance & Operation Staff, thus to ensure a correct and proper handling, operation and maintenance of all voestalpine components

7 Supply only & Turnkey Solutions Conventional Supply Process Turnkey Turnout Solutions Raw Material TO Assembly Raw Material Raw Material VAE Europe Material & Component Preparation Raw Material Benefits of s Turnout Turnkey Service Solutions: VAE Europe QC & FAT Dis-assembly & Storage Shipment Europe GCC Region Shipment Custom Clearance Quality assurance Cost savings Time savings Factory Assembly To guarantee highest quality of installed turnouts Custom Clearance Lifting (Riyadh, KSA) TO Assembly QC & FAT Storage To avoid preparation of additional assembly areas / facilities. Just-in-time Delivery To ensure timely supply / delivery of project key Storage (on site) Lifting components. To save additional site storages and additional Lifting transportations & liftings. Assembly (on site) Installation (on site) Test & Com. (at site) To install pre-assembled turnouts in a minimum time frame Lifting Professional Installation By experienced and trained Installation (on site) installation teams. Test & Com. (at site) To ensure quality during installation process.

8 voestalpine VAE GmbH Regional Office GCC c/o Böhler Welding Group Middle East FZE P.O. Box , LOB-16, Office #414 Jebel Ali Free Zone, Dubai, UAE T (0) F (0) voestalpine TSSA Turnout Assembly Facilities c/o Al Mobty Company P.O. Box 7705 Riyadh, Saudi Arabia T (0) F (0) Ruediger Zander Regional Sales Manager GCC M (0) voestalpinetssa

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