Technology choise Filling material and container Most suitable technology choice
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2 Technology choise Filling material and container Most suitable technology choice Project study Analysis data of production Machine project choice Safety reference regulation Proposal validation Project technical implementation Container feeding Container transport system Filling and capping Checking Labelling Packing «SOME PEOPLE SEE EXISTING THINGS AND SAY: WHY? WE ENVISION THE FUTURE AND ASK: WHY NOT?» Proposal presentation Project proposal to the customer Discussion of the project Finalization
3 Container Treatment Infeed screw, star wheels and guides are easily exchangeable for handling different bottle sizes. Exit star wheel is fitted with a safety device which stops rinser in case of jamming. The rotary main frame carries a set of stainless steel bottle grippers. Container positioning through fixed twist in stainless steel. To accommodate different bottle sizes, the rotating main frame can be adjusted in height. Treatment cycles regulation and treatment timing can be easily changed. Treatments regulation can optimize products sterilization expenses. Rinsing Rinsing station with sterile water. Single or double treatment with water, air or any other product. Second treatment with nitrogen Rinsing machine can be equipped with a Nitrogen generator for the second treatment of the containers. Nitrogen is blown into the container to evacuate the air contained, reducing the product oxidation during the filling process. System commonly used in beer bottling to avoid the use of pre-evacuation in the fillers. Rinsing machine for cans cleaning The twist rinser is a fixed device placed in line, cans pass through the twist rinser before the filling, carried directly by the system conveyor or by the rope conveyor. Cans are inserted upside-down, and after the treatment, they are put in right position. Twist loading Sanification treatment Activation sterilant phase Rinsing with steril water Dripping area Twist unloading Dead angle
4 Gravity Filling Products Still water Wine Spirits Juices Edible Oil Vinegar Natural beer GRAVITY FILLER FITECO/GR-FITECO/LP-FITECO/V Quick changeover times: universal centring bells, adjustable air return pipes and bottle guides. Very simple structure of the filling head: only one moving part with a single silicon seal. «UC» version: laminar flow of sterile air and contamination control of the filling environment guarantee the hygiene of the product. Low vacuum version: automatic fill level correction ensures high level precision and low product loss. Closed loop CIP cycle with dummy bottles following product flow or in opposite way flow. Versatile filling head: the most comprehensive valve available includes level correction and adjustable air return pipe. The range of gravity fillers covers a very large type of products: Gravity machines for distillates, still wine, vinegar. High vacuum machines suitable for glass bottles, for oils, juices and viscous products. Low pressure machines for glass bottles and PET, for oils, viscous products and juices. Gravity, low depression, high vacuum, or light pressure: valve performs its work perfectly adapting itself to all filling systems with perfect levels in the bottle without the aid of external levelling devices. The air return hole is located under the slider and therefore the valve is completely closed if there is no bottle. Besides the undisputable advantage of preventing any oxidizations of the filling liquid, this device guarantees perfect levels without using external levelling systems.
5 Gravity Filler FITECO/GR-FITECO/LP-FITECO/V For pre- and post-bottling washing the valve is equipped with a forced opening system by means of a clip to fit to the rod. This very simple device enables an effective use of the steam during sterilization and is very useful in the stage after the bottling to maintain the valve open for perfect drying. The system can be extended with the washing kit consisting of auxiliary piping, stainless steel washing balls mounted inside the tank, special containers for the internal and external washing of the valve and liquid collection tray permanently located inside the chassis. The whole system is designed for CIP connections. This device, apparently unnecessary, allowed us maintaining greater mechanical tolerance in the internal guide, the one between the body of the valve and the slider, with the advantage of higher resistance to wear and better mechanics of the whole valve. There fashioned technical drawing maximizes the passage of the liquid while the de-aeration tube enlarged to 8 mm ensures optimal performances even with particularly foaming liquids. The gasket improves the descent of the liquid on the wall of the bottle and consequently the evacuation of the air outwards, so remarkably increasing the performance of the valve. Besides, it has a better profile and more solidity to guarantee long life even under critical working conditions, like with the use of steam or acids for the sterilization or in the case of hot bottling.
6 Filler for hot juice FITECO/GR-HF Product inlet and outlet Temperature Feed-back, to ensure a correct Filling Temperature CIP Cups for machine sanitizing Gravity Filling Valves with recycle for Hot Fill. Easy design, easy maintenance high reliability Filling level adjustable for different formats Neck handling without bottle s lifting jacks. The Filling Valves are moving up and down to allows bottles input and output, through a cam placed on machine s dead angle area Complete unit for Hot Fill recycle with Recycle Tank and Recycle Pump Shut-off valves on filling valves to control product recycle and to release pressure from bottle after filling A Tilting Conveyor is a unique conveyor belt to convey filled bottles and sterilize their necks by means of heat. This application is widely used in HOT-FILL lines, where the product is bottled at C temperature. The pitch-separated bottles are placed on a conveyor belt including a special articulated chain resilient to heat and tilted by 90. I.e. laid horizontally, where they remain for a time sufficient to sterilize their caps (from 20 to 30 seconds). After the sterilization stage has ended, the vertical position of the bottles is restored and they are conveyed to the packaging area.
7 Isobarometric Filler Products Sparkling water Carbonated Soft Drink Sparkling Wine Beer Glass Bottles Quick changeover times: universal centring bells, quick change air return pipes and bottle guides. UC version: laminar flow of sterile air and contamination control of the filling environment guarantee the hygiene of the product. External cycle valve actuators for low wear and high precision Modular design of the filling head: the most comprehensive valve available includes double pre-evacuation, filling, level correction, snift recovery. PET Bottles Mechanical construction: very reliable and sturdy. Isobaric filling valve for still and carbonated beverages :good consistency of fill levels. Isobaric filling valve is positioned inside the annular tank and has few moving parts: good sanification (CIP). Modular design of the filling head: the most comprehensive valve available includes double pre-evacuation, filling, level correction, snift recovery.
8 Isobaric Filler for carbonated beverages FITISO/C Mechanical construction very reliable and sturdy. Mechanic isobaric filling valve for carbonated beverages. Good consistency of fill levels without self-levelling accessories. Isobaric filling valve is positioned inside the annular tank and has few moving parts that ensures a good sanification (CIP). External controls of valves cycles engineered and designed with minimum regulatory interventions and maintenance. Quick changeover times: centring bells bottle neck and level probes with quick release. UC version: with HEPA filters to give a laminar flow of sterile air and contamination control of the filling area.
9 Canning Line Perfect conditions for filling Carbonated Soft Drinks (without foam creating) at high speeds and at reasonable temperatures for packaging are developed by the following features: Small dimension central product tank Air return collector separate circuit Telescopic centring can with descent pneumatic system to ensure a continuous pressure during the filling. The evolution of the electro-pneumatic control machines FITISO/EP is the total management of the filling valve for carbonated and flat beverages, optimizing timing and the changeover of product and size, selecting the right recipe directly from the operator panel without any manual intervention. The air return circuit is separated from the product circuit to avoid any pollution and oxidation. Automatic adjustment of the timing and venting management.
10 Electronic Filler Products Olive oil Juice Dressing Milk Yogurt Honey Volumetric electronic filling, no contact between filling nozzle and the bottle neck. Steam sanification capability of the product path. High filling precision. Flowmeters in accordance with different types of product, Flow meter managed by PLC which allows for a quick and precise variation of quantity to be dispensed, according to the format setting by the touch panel. Linear machine designed to prevent additional format change parts cost. Made to have as point of view high versatility in the format change parts operations for reducing time of settings.
11 Ultra Clean Electronic Filler FITRONIC-UC Container decontamination with H2O2 system first treatment and steril air for activeted. Laminar flow of sterile air and contamination control of the filling, Steril caps for decontamination before capping station. Uv lamp for caps. Caps decontamination before capping station. On reaching the volume set, the aseptic valve shut-off the product. The central collector is constructed entirely of stainless steel with a polished exterior and interior surfaces. Device for controlling the pressure in the product circuit so as to maintain always the same constant pressure of the product. The operation of the pressure proportional probe, allows to operate with the supply of the product in a consistent manner according to the speed of production. Neck centering device for the correct positioning of the bottle in the filling phase. The station FITRONIC / UC, allows, thanks to "no touch" filling technology, to maintaining the health of the dispensers and consequently of the entire circuit of the product, so as to avoid contamination of the final product. Body valve made from a single block of stainless steel according to the most strict regulations regarding the handling of food products. The aseptic valves, guarantees the perfect sanitation in every internal part of the filling valve,
12 Chemical Products Personal care Home care Chemical detergents Corrosive Petrol chemical Paints Solvents Dyes Glues Linear machine designed to prevent additional format change parts cost. Volumetric electronic filling. High filling precision. Made to have as point of view high versatility in the format change parts operations for reducing time of settings. Flow meters in accordance with different types of product, Flow meter managed by PLC which allows for a quick and precise variation of quantity to be dispensed, according to the format setting by the touch panel. The FDP series are suitable for very foaming product. Allows to the long pipe, the container are filled from the bottom,. during filling the dispensers are raised proportionally following the level of the product. Pneumatic lifting jacks. Groups of dosing capacity from 100 ml to 10 LT. Product valve three-way type, made in according with the product. Interchangeable nozzle. No-foam and anti-drip nozzle, Neck bottle centering device Product storage tank complete with level control device for maintaining constant product and the management of the feed pump. All parts that come into contact with the liquid are suitable for sanitizing with chemicals, steam or hot water. Centralized automatic adjustment of the dosing from the touch screen with pre-set recipes
13 Closure system Single head capping system Low production automatic capping machine are suitable for small to medium productions. Flexibility, innovation, and technology for machines characterized by a value for money at the top of the market. All capping are available in free-standing version or built in the monoblocks. Rotary capping system The rotary series capping machines are suitable for any kind of caps. The machines can be completely mechanical or with electronic control with a wide range of capping heads types. Machines are available in different sizes for medium to high production speeds. Rotary corking machine suitable to apply natural straight or mushroom corks on sparkling glass bottles. Rotary capping machine with crowning heads with cone for permanent deformation suitable to apply crown corks, twist-crown or ring-pull on glass bottles. Rotary capping machine suitable for application of aluminium screw R.O., R.O.P.P. Seamer machine Seamers are suitable to seam a wide range of round containers filled with soft drinks, beer and carbonated soft drinks. Under cover gassing systems are available on request. The seamers can handle open top, easy open and easy peel lids From 10 to 1200 c.p.m. according to the product and container size.
14 Search for new markets Customer requirements Feasibility Analysis Project Estimate of resources & partners Development Installation Final Testing Warranty Technical Support Updates New projects FITECO With over twenty years of experience in the field of bottling, automation and engineering of its employees, can guarantee a 360 support starting from the analysis of project feasibility and costs, focusing on customer requirements, through the development, the selection of the most suitable partners, to installation and testing. The FITECO mission is to provide a high standard of engineering in food, beverage and packaging of complete plants, researching the best market solutions to satisfy customer s needs, and thanks to its versatile, dynamic and avant-garde corporate structure, can provide
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