PLC versus epac & The Smart Factory. 2016, February 18 Rob van den Bos, Product Manager Automation

Transcription

1 PLC versus epac & The Smart Factory 2016, February 18 Rob van den Bos, Product Manager Automation 1

2 Internet Of Things (IOT) ofwel industrie 4.0 / Smart Factory > Wat is Industrie 4.0? > Geen definitie, maar een visie van de Duitse industrie. > Internet en communicatie technologieën vormen de 4 de industriële revolutie > Maar wat waren de eerste 3 revoluties? Stoom Electriciteit Computers 2 Page 2

3 Internet Of Things (google) 3 Page 3

4 Internet Of Things (thuis situatie) ENECO Toon Netwerk Printer Philips HUE Smart TV Slimme Thermostaat Smart Watch 4 Page 4

5 Industrial Internet of Things Schneider Electric delivers a new concept for PAC=Programmable Automation Controllers: The epac is born (ethernet PAC), providing the best solution for architecture transparency, openness & flexibility 5

6 Do you remember...? Now consider the revolution brought on by the introduction of the iphone 6

7 Do you remember...? And now consider the new era ushered in by the epac! 7

8 Connected architecture Industry 4.0, Smart Factories, Industrial Internet of Things (IIOT), hyperconnectivity All these concepts are already fully addressed with the epac, within an open Automation architecture 8

9 Connected Architecture for your Transparent Factory An Automation architecture should bring solutions for Telemetry, PLC+SCADA, Hybride and DCS together making a complete offering of lifecycle services to serve you make your business more efficient. From initial design until modernization. Vertical Solutions Level 4 Business Planning & Logistics Ethernet Architecture Best-in-class Products Level 2 Level 3 Manufacturing Operations & Control Supervisory Control Control Lifecycle Level 1Services Telemetrie PLC+SCADA HYBRIDE DCS Level 0 Field 9

10 The Transparent/Smart Factory asks for a structured definition of information sources & user-requirements Level 4 Business Planning & Logistics Level 3 Manufacturing Operations & Control Level 2 Supervisory Control Control Level 1 Field Level 0 10

11 Use the ISA95 structure / Hierarchical Activity Model Level 4 Business Planning & Logistics Plant Production Scheduling, Operational Management, etc ERP Level 3 Manufacturing Operations & Control Dispatching Production, Detailed Production Scheduling, Reliability Assurance,... S95.01 & 02 S95.03 MES Levels 2,1,0 Batch Control Continuous Control Discrete Control S88 SCADA + PLC & DCS 11

12 Use the ISA95 structure / Hierarchical Equipment Model Level 4 ENTERPRISE SITE Level 3 S88 AREA PROCESS CELL PRODUCTION UNIT PRODUCTION LINE STORAGE ZONE UNIT WORK CELL STORAGE MODULE Lower level equipment used in batch production Lower level equipment used in continuous production Lower level equipment used in repetitive or discrete production Lower level equipment used for storage locations 12

13 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 13

14 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 14

15 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 15

16 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 16

17 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 17

18 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 18

19 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 19

20 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 20

21 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 21

22 Use the S88 structure for FLEXIBLE Batch ing Plant Enterprise Site ERPapplication cell Area MESapplication Master Recipe & Control Recipe Unit Unit procedures & operations Equipment modules sensors Basic Control 22

23 Fully transparent & open architecture Now we provide a totally transparent and open architecture from bottom to top. since Ethernet communication is also integrated as the backbone of the epac system bus. 23

24 No network continuity From slow Data ing via heterogeneous networks... Supervision & asset mngt level Control level Communication hardcoded in PLC-program Field level 24

25 Open network continuity...to very FAST Data ing via a single Ethernet backbone Supervision & asset mngt level Control level No coding in epac-program Field level 25

26 Open network continuity Bottom-to-top FLEXIBLE & TRANSPARANT Data ing 26

27 Open network continuity The right data at the right time in the right location 27

28 Modicon M580 FDT DTM Strategie Asset Management Diagnose Calibratie Onderhoud Vervanging Bediening Monitoring Alarmering Rapportage SCADA Engineering Station Configuratie Opstart variabelen Protocol & leverancier onafhankelijk

29 Smart Data & Cyber Security Smart Data, direct from the source requires strong functionality in Cyber Security. Doing this both on system level as well as product level 29

30 System Time Stamping Modicon M580 System Servers Operator Stations Easy to configure No PAC or SCADA programming SCADA reads direct information from the source Time stamped variables will be processed like regulary data (just as within DCS-systems) Plug & play solutions Scalable (3 possible sources) 1 ms resolution with ERT module 10 ms resolution with I/O drop interface Every digital.i/o variable PAC scan time for internal variables Modicon X80 Remote I/O Availability Solution compatible with redundant configuration Redundancy on PAC of SCADA of even both. 32

31 Defense-in-Depth Approach 6 key steps : Security Plan 2. Network Separation 3. Perimeter Protection Network Segmentation 5. Device Hardening 6. Monitoring & Update

32 Cybersecurity Ready Segment O&G Industry Automation Utilities voldoet aan cybersecurity standaarden IEC62443 WIB 2.0 ISA 99 IEEE 1686 NERC-CIP ODVA ISA Secure Achilles IEC Geïntegreerde Security functies zoals gedefinieerd door de standaarden: IEC62443 Evolutie van ISA99. Dekt apparaten systemen en gebruik van systemen af Achilles Level 2 Gedetailleerde inspectie van TCP/IP verkeer Omvat Ethernet, ARP, IP, ICMP, TCP en UDP Toont de robuustheid aan tegen een gedefinieerde set van testen BDEW Smart Grid NIST 7628 / organizational Technical

33 VRAGEN OVER PLC versus epac & The Smart Factory