Level measurement - Radar
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- Margaret Lang
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1 Level measurement - Radar Overview 6 VEGAPULS series 60 8 imensions 20 AL-EN - 5
2 VEGAPULS: Non-contact measurement of liquids and solids under arduous process conditions Measuring principle Etremely short microwave pulses with low emitted power in the C-band and K-band frequency range are emitted by the antenna system to the measured product, reflected from the product surface and received again by the antenna system. They spread with light velocity and the time from emission to reception of the signals is proportional to the level in the vessel. A special time spreading procedure enables the reliable and precise measurement of etremely short time periods. Latest microcomputer technology and the proven ECHOFOX software detect the level echo reliably out of a number of false reflections and measure the echo eactly. By simply entering the vessel dimensions, a level-proportional signal can be displayed. An adjustment with emptied and filled vessel is no longer necessary! Unaffected by temperature and pressure The spreading of microwaves is practically unaffected by ambient temperature and ambient pressure. Radar sensors are ideal for use under arduous process conditions. Pressures from vacuum to 160 bar and temperatures between -40 and 400 C are no problem for radar level measurement. Unaffected by product properties Fluctuating product compositions or complete product changes do not influence the measurement result. A fresh adjustment is not necessary. 6 - AL-EN
3 Overview VEGAPULS 61 VEGAPULS 62 VEGAPULS 63 Applications: aggressive liquids storage and process vessels aggressive liquids in small vessles, under under arduous process under arduous process easy process conditions conditions conditions Measuring range: up to 10 m up to 30 m up to 20 m Process fitting: G1½A of PVF thread or flange or hygienic flange fitting Process temperature: C C C Process pressure: -1 3 bar ( kpa) bar ( kpa) bar ( kpa) Accuracy: +/- 5 mm +/- 3 mm +/- 3 mm Emitting frequency: K-band K-band K-band VEGAPULS 65 VEGAPULS 66 VEGAPULS 68 Applications: aggressive liquids storage and process vessels large solid vessels under easy process under arduous process under arduous process conditions conditions conditions Measuring range: up to 30 m up to 30 m up to 60 m Process fitting: G1½A or flange flange G1½A or flange Process temperature: C C C Process pressure: bar ( kpa) bar ( kpa) bar ( kpa) Accuracy: +/- 10 mm +/- 10 mm +/- 15 mm Emitting frequency: C-band C-band K-band AL-EN - 7
4 VEGAPULS 61 VEGAPULS 61 Radar sensor for continuous level measurement with PVF-encapsulated antenna system (K-Band) Especially suitable for small vessels for measurement of aggressive liquids under easy process conditions - wetted parts: PVF - measurement up to 50mm to the antenna edge possible - accuracy +/- 5mm - ECHOFOX signal processing with Fuzzy-Logic - adjustment with PLICSCOM, HART handheld or PC - instrument from the plics family 8 - AL-EN
5 VEGAPULS 61 (continuation) Approval XX without... XM Ship approval... CX ATEX II 1G, 1/2G, 2G EE ia IIC T6... CA ATEX II 1G, 1/2G, 2G EE ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G EE ia IIC T6 + Ship approval... X ATEX II 1/2G, 2G EE d ia IIC T6 1)... Version/Material/Process temperature A with encapsulated horn antenna PVF/-40 C C... Process connection/material GP Thread G1½A PN3/PVF... NP Thread 1½NPT PN3/PVF... CA Tri-Clamp 2" PN3/316L... CB Tri-Clamp 3" PN3/316L... RA Bolting N50 PN3,IN L... RB Bolting N80 PN3,IN L... Electronics H mA HART... V Four wire VC, VAC/4...20mA HART 1)... P Profibus PA... F Foundation Fieldbus... Housing/Protection K Plastic/IP66/IP67... A Aluminium/IP66/IP67... Aluminium double chamber/ip66/ip67... V Stainless steel 316L/IP66/IP67... Cable entry/plug connection M M201.5/without... N ½NPT/without... Indicating-adjustment module (Plicscom) X without... A top mounted... PS61. 1) Only in conjunction with housing version "" Further process fittings and options on request AL-EN - 9
6 VEGAPULS 62 VEGAPULS 62 Radar sensor for continuous level measurement with horn antenna or mounted 1/2" standpipe (K-Band) Especially suitable for storage tanks or process vessels for measurement of virtually all substances under arduous process conditions - non-contact measurement unaffected by the process pressure, process temperature and process gas - measurement up to 50mm to the antenna edge possible - accuracy +/- 3mm - ECHOFOX signal processing with Fuzzy-Logic - adjustment with PLICSCOM, HART handheld or PC - instrument from the plics family 10 - AL-EN
7 VEGAPULS 62 (continuation) Approval XX without... XM Ship approval... CX ATEX II 1G, 1/2G, 2G EE ia IIC T6... CA ATEX II 1G, 1/2G, 2G EE ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G EE ia IIC T6 + Ship approval... X ATEX II 1/2G, 2G EE d ia IIC T6 1)... Version/Material B with horn antenna ø 40 mm/316l... C with horn antenna ø 48 mm/316l... with horn antenna ø 75 mm/316l... E with horn antenna ø 95 mm/316l... K with parabolic antenna ø240mm 316L... F with ½"-standpipe/316L 2)... Process connection/material GA Thread G¾A PN40/316L 3)... NA Thread ¾NPT PN40/316L 3)... G Thread G1½A PN40/316L... N Thread 1½NPT PN40/316L... FC Flange N50PN40 Form C,IN2501/316L... F Flange N80PN40 Form C,IN2501/316L... FE Flange N100PN16 Form C,IN2501/316L... FK Flange N150PN16 Form C,IN2501/316L... AE Flange 2"150lb RF,ANSI B16.5/316L... AI Flange 3"150lb RF,ANSI B16.5/316L... AK Flange 4"150lb RF,ANSI B16.5/316L... AM Flange 6"150lb RF,ANSI B16.5/316L... Seal/Process temperature 2 Viton/ C... 3 Kalrez 6375/ ºC... 4 Viton/ C with temperature adapter... 5 Kalrez 6375/ C w. temperature adapter... Electronics H mA HART... V Four wire VC, VAC/4...20mA HART 1)... P Profibus PA... F Foundation Fieldbus... Housing/Protection K Plastic/IP66/IP67... A Aluminium/IP66/IP67... Aluminium double chamber/ip66/ip67... V Stainless steel 316L/IP66/IP67... Cable entry/plug connection M M201.5/without... N ½NPT/without... Indicating-adjustment module (Plicscom) X without... A top mounted... PS62. 1) Only in conjunction with housing version "" 2) Only in conjunction with seal/process temperature "4" or "5" 3) Only in conjunction with version "F" Length standpipe / Total length with horn antenna in mm per 100 mm of 316L Further process fittings and options on request AL-EN - 11
8 VEGAPULS 63 VEGAPULS 63 Radar sensor for continuous level measurement with plastic encapsulated antenna system (K-band) Particularly suitable for measurement of very aggressive liquids or under hygienic process conditions - only one wetted material - measurement up to 50mm to the antenna edge possible - accuracy +/- 3mm - ECHOFOX signal processing with Fuzzy-Logic - adjustment with PLICSCOM, HART handheld or PC - instrument from the plics family 12 - AL-EN
9 VEGAPULS 63 (continuation) Approval XX without... XM Ship approval... CX ATEX II 1G, 1/2G, 2G EE ia IIC T6... CA ATEX II 1G, 1/2G, 2G EE ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G EE ia IIC T6 + Ship approval... X ATEX II 1/2G, 2G EE d ia IIC T6 1)... Version/Material/Process temperature P with encapsulated horn antenna/tfm-ptfe/-40 C C... V hyg.encaps.horn ant./tfm-ptfe+viton/ -25 C C 2)... E hyg.encaps.horn ant./tfm-ptfe+epm/-40 C C 2)... Process connection/material CA Tri-Clamp 2"/316L... CB Tri-Clamp 3"/316L... CC Tri-Clamp 4"/316L... RA Bolting N50 PN16,IN L... RB Bolting N80 PN16,IN L... LB Hyg.connection w. tension flange N32PN16/316L 3)... LA Hyg.connection w. compression nut F40 PN16/316L 3)... TB Tuchenhagen Varivent N25..,,PN10/316L 3)... QB Neumo biocontrol sz.50pn16/316l 3)... FC Flange N50PN40 Form C,IN2501/316L... F Flange N80PN40 Form C,IN2501/316L... FE Flange N100PN16 Form C,IN2501/316L... FK Flange N150PN16 Form C,IN2501/316L... AE Flange 2"150lb RF,ANSI B16.5/316L... AI Flange 3"150lb RF,ANSI B16.5/316L... AK Flange 4"150lb RF,ANSI B16.5/316L... AM Flange 6"150lb RF,ANSI B16.5/316L... Electronics H mA HART... V Four wire VC, VAC/4...20mA HART 1)... P Profibus PA... F Foundation Fieldbus... Housing/Protection K Plastic/IP66/IP67... A Aluminium/IP66/IP67... Aluminium double chamber/ip66/ip67... V Stainless steel 316L/IP66/IP67... Cable entry/plug connection M M201.5/without... N ½NPT/without... Indicating-adjustment module (Plicscom) X without... A top mounted... PS63. 1) Only in conjunction with housing version "" 2) only in conjuction with process connection/material "LA", "LB", "QB" or "TB" 3) only in conjunction with version/material/process temperature "V" oder "E" Further process fittings and options on request AL-EN - 13
10 VEGAPULS 65 VEGAPULS 65 Radar sensor for continuous level measurement with rod antenna system (C-Band) Especially suitable for vessels with small process connection For measurement of aggressive liquids under easy process conditions - wetted parts: PVF or PTFE - measurement up to 100mm to the antenna edge possible - accuracy +/- 10mm - ECHOFOX signal processing with Fuzzy-Logic - adjustment with PLICSCOM, HART handheld or PC - instrument from the plics family 14 - AL-EN
11 VEGAPULS 65 (continuation) Approval XX without... XM Ship approval... CX ATEX II 1G, 1/2G, 2G EE ia IIC T6... CA ATEX II 1G, 1/2G, 2G EE ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G EE ia IIC T6 + Ship approval... X ATEX II 1/2G, 2G EE d ia IIC T6 1)... Version/Material/Process temperature K Rod antenna for socket 50 mm/ptfe 2)... L Rod antenna for socket 100 mm/ptfe/-40 C...130/150 C 3)... M Rod antenna for socket 250 mm/ptfe/-40 C...130/150 C 3)... Process connection/material G Thread G1½A PN16/316L... GP Thread G1½A PN3/PVF... N Thread 1½NPT PN16/316L... NP Thread 1½NPT PN3/PVF... FC Flange N50PN40 Form C,IN2501/316L... F Flange N80PN40 Form C,IN2501/316L... FE Flange N100PN16 Form C,IN2501/316L... FK Flange N150PN16 Form C,IN2501/316L... AE Flange 2"150lb RF,ANSI B16.5/316L... AI Flange 3"150lb RF,ANSI B16.5/316L... AK Flange 4"150lb RF,ANSI B16.5/316L... AM Flange 6"150lb RF,ANSI B16.5/316L... Electronics H mA HART... V Four wire VC, VAC/4...20mA HART 1)... P Profibus PA... F Foundation Fieldbus... Housing/Protection K Plastic/IP66/IP67... A Aluminium/IP66/IP67... Aluminium double chamber/ip66/ip67... V Stainless steel 316L/IP66/IP67... Cable entry/plug connection M M201.5/without... N ½NPT/without... Indicating-adjustment module (Plicscom) X without... A top mounted... PS65. 1) Only in conjunction with housing version "" 2) Only for process fitting "GP" or "NP" 3) with process fitting "GP" or "NP" process temperature only C Further process fittings and options on request AL-EN - 15
12 VEGAPULS 66 VEGAPULS 66 Radar sensor for continuous level measurement with horn antenna or with mounted 2" standpipe (C-band) Especially suitable for the measurement of liquids and solids under arduous or etreme process conditions - non-contact measurement unaffected by the process pressure, process temperature and process gas - measurement up to 100mm to the antenna edge possible - accuracy +/- 10mm - ECHOFOX signal processing with Fuzzy-Logic - adjustment with PLICSCOM, HART handheld or PC - instrument from the plics family 16 - AL-EN
13 VEGAPULS 66 (continuation) Approval XX without... XM Ship approval... CX ATEX II 1G, 1/2G, 2G EE ia IIC T6... CA ATEX II 1G, 1/2G, 2G EE ia IIC T6 + WHG... CM ATEX II 1G, 1/2G, 2G EE ia IIC T6 + Ship approval... X ATEX II 1/2G, 2G EE d ia IIC T6 1)... Version/Material A without horn antenna for standpipe... with horn antenna ø 75 mm/316l 2)... E with horn antenna ø 96 mm/316l 2)... H with horn antenna ø 145 mm/316l... I with horn antenna ø 195 mm/316l... J with horn antenna ø 240 mm/316l... F with ø50mm-standpipe/316l... Process connection/material FC Flange N50PN40 Form C,IN2501/316L... F Flange N80PN40 Form C,IN2501/316L... FE Flange N100PN16 Form C,IN2501/316L... FK Flange N150PN16 Form C,IN2501/316L... FL Flange N200PN16 Form C,IN2501/316L... FI Flange N250PN16 Form C,IN2501/316L... AE Flange 2"150lb RF,ANSI B16.5/316L... AI Flange 3"150lb RF,ANSI B16.5/316L... AK Flange 4"150lb RF,ANSI B16.5/316L... AM Flange 6"150lb RF,ANSI B16.5/316L... AN Flange 8"150lb RF,ANSI B16.5/316L... AP Flange 10"150lb RF,ANSI B16.5/316L... AQ Flange 10"300lb RF,ANSI B16.5/316L... Seal/Process temperature 2 Viton/ C... 3 Kalrez 6375/ C... G Graphite and ceramic C... H Graphite and ceramic C... Electronics H mA HART... V Four wire VC, VAC/4...20mA HART 1)... P Profibus PA... F Foundation Fieldbus... Housing/Protection K Plastic/IP66/IP67... A Aluminium/IP66/IP67... Aluminium double chamber/ip66/ip67... V Stainless steel 316L/IP66/IP67... Cable entry/plug connection M M201.5/without... N ½NPT/without... Indicating-adjustment module (PLICSCOM) X without... A top mounted... PS66. 1) Only in conjunction with housing version "" 2) only for measurement in standpipes/bypass tubes Length standpipe or antenna etension in mm per 100 mm of 316L Version with standpipe possible from flange N 80/ANSI 3 Further process fittings and options on request AL-EN - 17
14 VEGAPULS 68 VEGAPULS 68 Radar sensor for continuous level measurement for solids with horn or parabolic antenna (K-band) Especially suitable for the measurement of solids with optional swivelling holder For optimum adaptation to the vessel geometry and material cone - non-contact measurement unaffected by dust generation and pneumatic filling - accuracy +/- 15mm - ECHOFOX signal processing with Fuzzy-Logic - adjustment with PLICSCOM, HART handheld or PC - instrument from the plics family 18 - AL-EN
15 VEGAPULS 68 (continuation) Approval XX without... CX ATEX II 1G, 1/2G, 2G EE ia IIC T5... CK ATEX II 1G, 1/2G, 2G EE ia IIC T5+ATEX II 1/2 IP6X T 1)... X ATEX II 1/2G, 2G EE d ia IIC T5 2)... GX ATEX II 1/2 IP6X T 1)... Version/Material B with horn antenna ø 40 mm/316l... C with horn antenna ø 48 mm/316l... with horn antenna ø 75 mm/316l... E with horn antenna ø 95 mm/316l... K with parabolic antenna ø240mm 316L... Process connection/material G Thread G1½A PN40/316L... N Thread 1½NPT PN40/316L... FC Flange N50PN40 Form C,IN2501/316L... F Flange N80PN40 Form C,IN2501/316L... FE Flange N100PN16 Form C,IN2501/316L... FK Flange N150PN16 Form C,IN2501/316L... AE Flange 2"150lb RF,ANSI B16.5/316L... AI Flange 3"150lb RF,ANSI B16.5/316L... AK Flange 4"150lb RF,ANSI B16.5/316L... AM Flange 6"150lb RF,ANSI B16.5/316L... 1C Swivelling holder with flange N50/2"/316L... 1 Swivelling holder with flange N80/3"/316L... 1E Swivelling holder with flange N100/4"/316L... Seal/Process temperature 2 Viton/ C... 3 Kalrez 6375/ ºC... 4 Viton/ C with temperature adapter... 5 Kalrez 6375/ C w. temperature adapter... Electronics H mA HART... V Four wire VC, VAC/4...20mA HART 2)... P Profibus PA... F Foundation Fieldbus... Housing/Protection K Plastic/IP66/IP67... A Aluminium/IP66/IP67... Aluminium double chamber/ip66/ip67... V Stainless steel 316L/IP66/IP67... Cable entry/plug connection M M201.5/without... N ½NPT/without... Indicating-adjustment module (Plicscom) X without... A top mounted... PS68. 1) only in conjunction with housing version "A","" or "V" 2) Only in conjunction with housing version "" Further process fittings and options on request AL-EN - 19
16 imensions Housings ~ 69 ~ 69 ø 77 ~ 87 (96) ø 84 ~ 116 M161,5 112 (*123) 117 (*128) 120 (*129) ½ ½ ½ NPT 116 (*125) 201,5 M201,5/ ½ NPT Plastic housing (* dimension with integrated PLICSCOM) 2 Stainless steel housing (* dimension with integrated PLICSCOM) 3 Aluminium double chamber housing (* dimension with integrated PLICSCOM) 4 Aluminium housing (* dimension with integrated PLICSCOM) VEGAPULS 61 VEGAPULS 62 - screwed version with horn antenna 50 G1½A / 1½ NPT ø G1½A / 1½ NPT 1 y ½" 2" 3" 4" y 100 ø ø ø ø95 2 y Standard 2 with temperature adapter 20 - AL-EN
17 imensions VEGAPULS 62 - flange version VEGAPULS 62 - standpipe antenna ø 39,5 ø 39,5 ø 39,5 b L 32 ø 3, y 140 b k b k d y N 40 PN ø N 50 PN ø N 80 PN ø N 100 PN ø N 150 PN ø " 150 lb 152,4 19,1 120,7 4ø19, " 150 lb 190,5 23,9 152,4 4ø19, " 150 lb 228,6 23,9 190,5 8ø19, " 150 lb 279,4 25,4 241,3 8ø22, L 1 standard 2 with temperature adapter d diameter and number of holes in the flange 32 G¾A ¾ NPT 46 k G1½A 1½ NPT L b k d N 40 PN ø18 N 50 PN ø18 N 80 PN ø18 N 100 PN ø18 N 150 PN ø22 2" 150 lb 152,4 19,1 120,7 4ø19,1 3" 150 lb 190,5 23,9 152,4 4ø19,1 4" 150 lb 228,6 23,9 190,5 8ø19,1 6" 150 lb 279,4 25,4 241,3 8ø22,4 ø 21,3 ø 21,3 ø 21,3 d diameter and number of holes in the flange AL-EN - 21
18 imensions VEGAPULS 63 VEGAPULS 63 - Tri-Clamp VEGAPULS 65 - screwed version G1½A / 1½ NPT ø 40 ø : 46 PVF: 50 G1½A / 1½ NPT 415 (565) b ø 44 k y b ø 67 4 y b k d y N 50 PN ø N 80 PN ø N 100 PN ø N 150 PN ø " 150 lb 152,4 19,1 120,7 4ø19,1 91,9 8 3" 150 lb 190,5 23,9 152,4 4ø19, " 150 lb 228,6 23,9 190,5 8ø19,1 157,2 14 6" 150 lb 279,4 25,4 241,3 8ø22,4 215, (270) 352 ø 75 k 1 flange N50/2 2 flange N80 150/3 6 d diameter and number of holes in the flange ø 33 1 for socket length 50 mm 2 for socket length 100 mm (250 mm) 22 - AL-EN
19 imensions VEGAPULS 65 - flange version 2 b 94 k 120 (270) ø (545) b k d N 50 PN ø18 N 80 PN ø18 N 100 PN ø18 N 150 PN ø22 2" 150 lb 152,4 19,1 120,7 4ø19,1 3" 150 lb 190,5 23,9 152,4 4ø19,1 4" 150 lb 228,6 23,9 190,5 8ø19,1 6" 150 lb 279,4 25,4 241,3 8ø22,4 d diameter and number of holes in the flange for socket length 100 mm (250 mm) AL-EN - 23
20 imensions VEGAPULS C b y 80 b k d y N 50 PN ø N 80 PN ø N 100 PN ø N 150 PN ø N 200 PN ø N 250 PN ø " 150 lb 152,4 19,1 120,7 4ø19, " 150 lb 190,5 23,9 152,4 4ø19, " 150 lb 228,6 23,9 190,5 8ø19, " 150 lb 279,4 25,4 241,3 8ø22, " 150 lb 342,9 28,4 298,5 8ø22, " 150 lb 406,4 30, ø25, k d diameter and number of holes in the flange VEGAPULS 66 - pipe antenna C C C k b ø8 317 L ø56 ø52 b k d N 80 PN 16/ ø18 N 100 PN ø18 N 150 PN ø22 N 200 PN ø22 N 250 PN ø26 3" 150 lb 190,5 23,9 152,4 4ø19,1 4" 150 lb 228,6 23,9 190,5 8ø19,1 6" 150 lb 279,4 25,4 241,3 8ø22,4 8" 150 lb 342,9 28,4 298,5 8ø22,4 10" 150 lb 406,4 30, ø25,4 d diameter and number of holes in the flange 24 - AL-EN
21 imensions VEGAPULS 68 - flange version with horn antenna C C 1 b 60 2 y 140 k b k d y N 40 PN ø N 50 PN ø N 80 PN ø N 100 PN ø N 150 PN ø " 150 lb 152,4 19,1 120,7 4ø19, " 150 lb 190,5 23,9 152,4 4ø19, " 150 lb 228,6 23,9 190,5 8ø19, " 150 lb 279,4 25,4 241,3 8ø22, standard 2 with temperature adapter d diameter and number of holes in the flange VEGAPULS 68 - screwed version with horn antenna G1½A / 1½ NPT y ½" 2" 3" 4" y 100 ø ø ø ø95 y standard 2 with temperature adapter AL-EN - 25
22 y Level measurement Radar imensions VEGAPULS 68 - swivelling holder with horn antenna 1 2 k b 120 y 20 1½" 2" 3" 4" y 100 ø ø ø ø95 20 N 50 / 2" N 80 / 3" N100 / 4" 165mm 200mm b k 11,5mm 122,8mm 11,5mm 156,2mm d 4 ø19mm 4 ø21mm 220mm 11,5mm 182,5mm 4 ø22mm 1 standard 2 with temperature adapter d diameter and number of holes in the flange VEGAPULS 68 - swivelling holder with parabolic antenna 1 2 k b ø 243 N 50 / 2" N 80 / 3" N100 / 4" 165mm 200mm b k 11,5mm 122,8mm 11,5mm 156,2mm d 4 ø19mm 4 ø21mm 220mm 11,5mm 182,5mm 4 ø22mm 1 standard 2 with temperature adapter d diameter and number of holes in the flange 26 - AL-EN
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