Safe Delivery Handbook

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1 BORAL CONSTRUCTION MATERIALS AND CEMENT Build something great Safe Delivery Handbook BORAL QUARRY PRODUCTS

2 2 SAFE contents DELIVERY HANDBOOK - QUARRY PRODUCTS Introduction & Level Ground 3 Spotters & Side by Side Unloading 4 Chain Spreading, Driving with Raised Bodies & Open Trenches 5 Power Lines 6 Overhanging Objects & Traffic Control 7 Site Conditions, Access for Trucks & Tandems 8 Twin Steers, Trucks and Trailers 9 Semis & Quad Dogs 10 7 Yarders & Our Commitment to Safety 11 2

3 on the site 3 Boral is pleased to provide you with information on our tipper fleet to assist your company to order the appropriate sized truck for delivery of quarry materials to your project. Vehicle dimensions and site access specifications, including turning circles and heights of tipping for different configurations, enables you to select the right vehicle for your requirements. Information is provided as a guide and has been collated by the Boral Logistics team. A safe tipping point is critical for everyone s safety. To reduce likelihood of incidents occurring on your site it is important to be aware of the risks when planning your next delivery. All Boral operators are instructed to complete a Take Five for Safe Tipping risk assessment for each delivery site. Please work with our drivers and assist them with these assessments if requested, and allow them time to adequately assess the tipping location. level ground Level ground is important for safe tipping. Tipper instability increases when the truck is unloading; as the body is raised, the vehicle s centre of gravity increases substantially and the risk of roll over increases. For this reason Boral tippers will not back-spread (reverse over tipped loads). 3

4 4 SAFE on the site DELIVERY HANDBOOK - QUARRY PRODUCTS Our drivers are instructed not to tip their load if the area is unsafe and there is no spotter present spotters Spotters are necessary when reversing in hazardous situations to safely guide the trucks to the tipping point. It is important to keep reversing to minimum on any site. Spotters are also mandatory where there are overhead power lines and where the site is congested or not easily navigated. Under no circumstances should any person or spotter be standing within the potential fall zone of a tipper whilst it is tipping. It is recommended to ensure an exclusion zone for people and plant around the vehicle of 1.5 times the maximum height of the vehicle or trailer when the vehicle is tipping, whichever is higher. Build something great Check out our impressive product range online side by side unloading Side by side unloading of tippers is dangerous. This practice can result in one truck tipping over onto the vehicle beside it causing injury or death. Our drivers are instructed not to tip in these circumstances. 4

5 on the site 5 chain spreading Chain Spreading products greater than 40mm can cause the vehicle to become unstable as the material does not flow smoothly out of the body. 40 mm driving with raised bodies Driving with raised bodies can lead to trailers tipping over or hitting overhead hazards. Tipper bodies need to be lowered before moving about or exiting the site. Boral vehicles are fitted with Body Up alarms which alert the driver if they are driving whilst the hoist is still engaged. Build something great Check out our impressive product range online open trenches Open Trenches and excavations should be visually identifiable and barricaded and trucks need to operate a safe distance away from them to avoid potentially unstable trench edge which could collapse. The minimum distance requirements will vary depending on works and conditions. Further information is available through your local regulator. 5

6 6 on the site SAFE DELIVERY HANDBOOK - QUARRY PRODUCTS Trucks are not permitted to tip under power lines power lines Power lines should be considered when choosing your tipping locations. There are strict requirements enforced by Government bodies and power authorities regarding qualified spotters and no-go zones. Vehicles can also arc to the power lines, even without contact. Open Area Outside 6.4m of Power Lines Qualified Spotter required between 3-6.4m of Power Lines NO GO ZONE Anywhere Above Power line and Within 3m Each Side See special provisions Qualified Spotter required between 3-6.4m of Power Lines Open Area Outside 6.4m of Power Lines 3m 3m 3m 3m 6

7 tipping locations 7 overhanging objects Overhanging objects and obstructions can cause dangerous situations for high vehicles. Overhanging objects such as branches can restrict vision at entry/exit points and travel routes through the site. Overhead obstructions such as doorways can restrict tipping and cause damage to site and vehicle. traffic control Traffic control is required in areas where there is high volume of pedestrian and vehicle traffic. It is recommended to ensure an exclusion zone for people and plant around the vehicle of 1.5 times the maximum height of the vehicle or trailer when the vehicle is tipping, whichever is higher. 7

8 8 SAFE site access DELIVERY HANDBOOK - QUARRY PRODUCTS site conditions Site conditions should be monitored to ensure suitable access for trucks is maintained at all times. Trucks driving on loose or unstable surfaces can lose traction and slide. This could lead to serious injury to those on sites or cause property damage. We understand that site conditions change over time, they can even change from one delivery to the next as your works are completed. Please advise Boral of any changes to site conditions as they arise to assist us to deliver your product safely. access for trucks Further information specific to the particular truck types is provided below. Specific concerns relevant to different vehicle types are highlighted in red. tandems* tonne payload 3.5m wide, allowing for required use of mirrors Body height is 3.5m high 5.6m high when tipping job entrance Up to 23.5 tonne gvm 10 m 10 m 19 m 5.6 m 9 m 8 * Cannot tip with vehicle positioned and facing uphill

9 site access 9 twin steers* tonne payload 3.5m wide, allowing for required use of mirrors Body height is 3.5m high 6.3m high when tipping Up to 28.5 tonne gvm job entrance 11 m 11 m 21 m 6.3 m * Cannot tip with vehicle positioned and facing uphill truck and trailers* 30 tonne payload 3.5m wide, allowing for required use of mirrors Body height is 3.5m high 6.3m high when tipping Up to 49.5 tonne gvm 10 m job entrance 10 m 10 m 19 m 5.6 m 6.3 m 18 m * Bigger turning circle requiring wider area to negotiate the site 9

10 site access 0SAFE DELIVERY HANDBOOK - QUARRY PRODUCTS semis* job entrance Bogie Trailer tonne payload Tri Axle Trailer tonne payload 3.5m wide, allowing for required use of mirrors Body height is 3.5m high 10m high when tipping Up to 45.5 tonne gvm 11 m 11 m 22 m 10 m 14.7 m * No spreading of loads at all, very high tipping height and larger turning circle quad dogs* job entrance tonne payload 3.5m wide, allowing for required use of mirrors Body height is 3.5m high 8.5m high when tipping Up to 57.5 tonne gvm 11 m 11 m 22 m 5.6 m 8.5 m m * Very high tipping height and larger turning circle

11 site access 11 7 yarders* 9-10 tonne payload 3.5m wide, allowing for required use of mirrors Body height is 3.5m high 5m high when tipping Up to 16.5 tonne gvm job entrance 7 m 7 m 13 m 5 m 6.2 m * Not suited for boggy sites due to single axle tending to bog the vehicle.cannot tip with vehicle positioned and facing uphill our commitment to safety We are all committed to safety and always work to ensure safe work and tipping practices are adhered to for every delivery. Our drivers take pride in working safely at all sites and will work with you to ensure their safety and that of your site teams is maintained. Please discuss any site concerns with your Boral representative and remember to communicate any changes to site affecting site safety, access and tipping. Zero Harm is our Goal 11

12 2 SAFE DELIVERY HANDBOOK - QUARRY PRODUCTS Boral website: Visit the Boral website for the full range of Boral products: For the full range of Quarry products see: For Quarry locations around Australia go to: states.aspx Images in this brochure are only representative of Boral products and the appearance and effect that may be achieved by their use. Particular projects may require the use of specific construction techniques or products. Boral recommends obtaining technical advice prior to construction. Boral, the Boral logo, boral.com.au, Build something great are trade marks or registered trade marks of Boral Limited in Australia. Copyright Boral Resource (Vic) Pty Limited ABN all rights reserved BCC _14 BLA Contact us: At Boral we are committed to excellence in service so for further information on Quarry products or safety guidelines the for delivery of quarry products please contact: NSW (02) VIC QLD (07) SA (08) WA (08) TAS (03) Products: Product images are indicative only, and should be used as a guide. Copyright Boral Resource (Vic) Pty Limited ABN all rights reserved 2014

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