PISTONS ARE SUPPLIED COMPLETE WITH PISTON RINGS, WRIST PIN AND CIRCLIPS.
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- Augusta Rebecca King
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1 Features Exact replacement, high silicon content aluminum alloy with the same content and weight. Eliminates the need to replace all pistons unnecessarily. Replace only the piston(s) required for the repair. Piston rings, bearings, wrist pins and circlips are all interchangeable with the OEM components. Makes repairs simpler, faster, and more economical. Sierra pistons do not require additional piston to cylinder wall clearance like competitor s forged units. This allows Sierra pistons to use standard break-in and warm-up procedures, not long and complicated procedures like the competition. No one warranties internal engine parts better than Sierra! That s because we re confident in our quality. Compare our quality, coverage and warranty to anyone and you will see why Sierra is the obvious choice for your next repair. ALL PISTONS ARE SUPPLIED COMPLETE WITH PISTON RINGS, WRIST PIN AND CIRCLIPS. 291
2 Wrist Pins Circlips Model / HP Cyl. Bore size Piston OEM Part # Piston Ring OEM Part # (included but not sold separately) 9.9 / 15 2 std M, T M n.s.s n.s.s 9.9 / mm OS M, T M n.s.s n.s.s 9.9 / mm OS M, T M n.s.s n.s.s 48 2 std M n.s.s n.s.s mm OS M, T n.s.s n.s.s mm OS M, T n.s.s n.s.s MARINER PISTON RINGS JAPANESE MODELS STANDARD Part # O.E. # M, T M M, T M M, T M, T SIERRA PISTON KIT CONTENTS JAPANESE MODELS (See Application Charts for Specific Applications).25mm O.S. Part # O.E. # M, T M M M M, T.50mm O.S. Part # O.E. # M M, T M M M, T MARINER PISTON AND RINGS APPLICATION JAPANESE MODELS Ser # Standard.25mm.50mm Standard.25mm.50mm Qty. Model Code Ser # Piston Piston Piston Rings Rings Rings Req d ALL C 684 ALL C,25A 6A9 ALL C 695 ALL ALL A 689 ALL S & Below / L33131 & Below M, ML 663 ALL S & Up / L & Up W M & Up / ML & Up E / EL W M & Below / ML & Below W M & UP / ML & UP E & UP / EL & UP W ML Up CYL 675 E Up / EL & Up Mariner (Japanese Models) Sierra Piston Kit Contents (See Application Charts for Specific Applications) Wrist Pin Circlips Model / HP Cyl. Bore Size Piston OEM Part # Piston Ring OEM Part # (included but not sold separately) 9.9 / 15 2 Std M M N.S.S. N.S.S. 9.9 / mm OS M M N.S.S. N.S.S. 9.9 / mm OS M M N.S.S. N.S.S Std M M N.S.S. N.S.S mm OS M M N.S.S. N.S.S mm OS M M N.S.S. N.S.S. Mercury / Mariner Sierra Piston Kit Contents (See Application Charts for Specific Applications) Model / HP Cyl. Bore size Piston OEM Part # Piston Ring OEM Part # Wrist Pin Circlips OEM Part # 2 Ring Pistons - High Dome / Std A A6 N.S.S / A A16 N.S.S / A A26 N.S.S Ring Pistons - Low Dome / Std A A6 N.S.S / A16 N.S.S / A26 N.S.S Ring Pistons - High Dome / Std A A12 N.S.S / A A12 N.S.S / A A12 N.S.S APPLICATION CONTINUED ON NEXT PAGE 292
3 Model / HP Cyl. Bore size Piston OEM Part # Piston Ring OEM Part # Wrist Pin Circlips OEM Part # 3 Ring Pistons - Low Dome / Std A A12 N.S.S / A A12 N.S.S / A A12 N.S.S Ring Pistons - Crossflow / Std A A12 N.S.S / A A1 N.S.S / A A2 N.S.S / Std A A6 N.S.S / A A1 N.S.S / A A2 N.S.S / Std T A12 N.S.S / A A3 N.S.S / A A4 N.S.S / Std T A12 N.S.S / A A1 N.S.S / A A2 N.S.S Sierra V-6 Piston Kit Contents ( See Application Charts for Specific Applications ) Model / HP Cyl. Bore size Piston OEM Part # Piston Ring OEM Part # Wrist Pin Circlips 135, Liter V / Std. (port) T A N.S.S. 135, Liter V / Std. (stbd) T A N.S.S. 135, Liter V /.015 (port) A A N.S.S. 135, Liter V /.015 (stbd) A A N.S.S. 135, Liter V /.030 (port) A A N.S.S. 135, Liter V /.030 (stbd) T A N.S.S V / Std. (port) A3, A A N.S.S V / Std. (stbd) A3, A A N.S.S V /.015 (port) A2, A A N.S.S V /.015 (stbd) A2, A A N.S.S V /.030 (port) N/A A N.S.S V /.030 (stbd) N/A A N.S.S V / Std. (port) A N.S.S V / Std. (stbd) A N.S.S. 150 XR4/MAG II V / Std. (port) A N.S.S. 150 XR4/MAG II V / Std. (stbd) A N.S.S. 150 XR4/MAG II V /.015 (port) A N.S.S. 150 XR4/MAG II V /.015 (stbd) A N.S.S. 150 XR4/MAG II V /.030 (port) N/A N/A N.S.S. 150 XR4/MAG II V /.030 (stbd) N/A N/A N.S.S , XR6/MAG III V / Std. (port) T A N.S.S , XR6/MAG III V / Std. (stbd) T A N.S.S , XR6/MAG III V /.015 (port) A A N.S.S , XR6/MAG III V /.015 (stbd) T A N.S.S. 225 (3.0L) V / Std. (port) T A N.S.S. 225 (3.0L) V / Std. (stbd) T A N.S.S. 225 (3.0L) V /.015 (port) A A N.S.S. 225 (3.0L) V /.015 (stbd) A A N.S.S. 225 (3.0L) V /.030 (port) A A N.S.S. 225 (3.0L) V /.030 (stbd) A A N.S.S. 4 of = 1 of A12 4 of = 1 of A12 4 of = 1 of A12 4 of = 1 of A12 4 of = 1 of A12 3 of = 1 of A6 3 of = 1 of A16 3 of = 1 of A26 6 of = 1 of A12 2 of = 1 of A4 2 of = 1 of A4 6 of = 1 of A12 2 of = 1 of A4 4 of = 1 of A12 4 of = 1 of A2 4 of = 1 of A1 3 of = 1 of A6 3 of = 1 of A1 3 of = 1 of A2 3 of = 1 of A12 3 of = 1 of A1 3 of = 1 of A2 6 of = 1 of A12 6 of = 1 of A12 6 of = 1 of A12 6 of = 1 of A12 (for chrome bore blocks) APPLICATION CONTINUED ON NEXT PAGE PISTON SLEEVE PART NO. I.D. O.D. WALL LENGTH Straight sleeve with ports cut in CID, V-6 models For: 135 HP , 150 HP , 150XR4 HP , 175 HP
4 3 RING INLINE PISTON AND RINGS APPLICATION Beginning Ending Std. Cyl. Std..015 O.S..030 O.S. Std..015 O.S..030 O.S. H.P. Cyl. Serial No. Serial No. Dia. (Bore) Piston Piston Piston Rings Rings Rings & UP & UP (1CYL) A & UP & UP & UP Jet (40 HP) 4 0C & UP Jet (40 HP) 4 OC & UP & UP (4 cyl) C , C & UP & UP B B & UP JET 3 D G , B B D D G B B D D G B B D D G , , A (3 cyl.) w/rod 3 A & UP # & UP (3 cyl) w/rod 3 C D # (3 cyl.) 3 D & UP , , Jet 3 D & UP , , Mar , & UP (3 cyl) w/rod 3 A D # (3 cyl.) 3 D & UP SS BP (4 cyl) w/rod 4 B D # (4cyl) 4 D & UP Merc B Mar Mar C (4 cyl) w/rod 4 C D # (4cyl) 4 D & UP BP & UP APPLICATIONS CONTINUED ON NEXT PAGE 294
5 2 RING INLINE PISTON & RINGS APPLICATION Beginning Ending Dia. Pistons Piston Rings H.P. Cyl. Serial No. Serial No. (Bore) Std. (Port) Stbd..015" O.S. Stbd..030" O.S. Stbd. Std..015" O.S..030" O.S. 105 JET V-6 D & UP V-135 V-6 A C V-135 V-6 C G (w/ rod # ) V-135 V-6 C G (w/o rod # ) V-140 JET V-6 D G NA NA V-140 Jet V-6 G UP NA NA V-150 MAR V V-150 MAR V C V-150, V ,1500 V-150 V C V-150 V-6 C G (w/ rod # ) V-150 V-6 C G (w/o rod # ) V-150 EFI V-6 D G NA NA XR6 MAGIII V-150 XR4 V-6 B C MAGIII V-150 XR4 V-6 C D MAGIII V-175,175, V V-175 V C V-175 V-6 C D V-175 V-6 D G NA NA V-175 V-6 G & UP NA NA V-175 I V-6 D D NA NA XRI EF V-175 V-6 D D NA NA V-175 V-6 D G NA NA V-175 V-6 G & UP NA NA V-200, V ,2000 V-200 (2.4L) V C V-200 (2.5L) V-6 C D NA NA w/ rod # ) V-200 (2.5L) V-6 D & UP NA NA V-200 V-6 C C V-200 V-6 C G NA NA V-220 V-6 B UP V-225 V D V-225 (3.0L) V-6 D UP
6 Bearings & Bearing Kits Contrary to popular belief, all bearings are not alike just because they have the same numbers stamped on them. There are many import bearings on the market today. The quality of the materials used and the tolerances in the manufacturing processes can have a dramatic effect on the life expectancy of the bearings. Sierra supplies only the highest quality bearings available to insure the integrity of your repair. Features Only premium quality. Available in convenient kits. b NEEDLE BEARINGS Std. Sierra # AP # Replaces: Description Pkg. NEEDLE BEARING SETS T Crank End or Sierra # Replaces: Description Main Bearing A1 Crank End-Without Cage Piston End A2 Crank End-Without Cage Main Bearing Needles - Must re-use cage b AP# 2763 CENTER MAIN BEARING Replaces: For: HP V-6, S/N A C NEEDLES, LOOSE WITH RETAINER Replaces: (2 pieces) For: Merc V-6 200/225/250 HP L ROD BEARING WITH CAGE Replaces: A1 For: Mercury Outboards AP# 2769 SPLITSLEEVE BEARING For: HP V-6, S/N A C AP# 2122 Replaces: AP# 1988 Replaces: Replaces: T For: HP V Replaces: T For: & 4 cyl Replaces: T For: HP 3 cyl Replaces: For: 4 HP Replaces: For: 6/8/9.9/ Up APPLICATION BEGINS ON NEXT PAGE Replaces: For: HP & Mercruiser belt driven water pump
7 Con. Rod Con. Rod Center Lower Upper HP Cyl. Beg. S/N End. S/N Crank End Piston End Main Bearing Main Bearing Main Bearing 25 (KF 9) ➀ ➃ 10 (MK10) ➀ 15 (MK15) ➀ 16 (MK20) 2 ALL ➀ 20 (MK25) & UP ➀ 22 (MK28) ➀ 30 (MK30) 4 ALL ➀ ➃ 35 (MK35) ➀ ➃ 25 (MK40) & UP ➀ ➃ 40 (MK50) 4 ALL ➀ ➃ 40(MK55) & UP ➀ ➃ 45 (MK58) & UP ➀ ➃ 60 (MK75) 6 ALL ➀ ➃ 70 (MK78) & UP ➀ ➃ 3.5 / 3.6 / ALL A & UP & UP A & UP & UP A & UP & UP A & UP & UP ➀ ➀ 15 2 B & UP ➀ ➀ ➀ ➃ G & UP (jet) 4 C & UP (jet) 3 G & UP ➀ ➃ B ➁ ➂ ➀ ➃ & UP ➁ ➂ C & UP ➀ ➃ G & UP G & UP ➀ ➄ & UP ➀ ➃ (jet) D G (jet) 3 G & UP ➀ ➄ & UP ➀ ➃ D ➁ ➂ ➃ 50 3 D G ➁ ➂ G & UP ➂ D G G & UP ➀ ➃ D ➁ ➂ ➃ 60 3 D G ➁ ➂ G & UP ➂ ➃ ➁ ➂ ➃ 65 (jet) D & UP ➀ ➃ ➁ ➂ ➃ 70 3 A & UP & UP ➁ ➂ ➃ C & UP ➃ ➁ ➂ ➃ ➀ 25 required per cylinder ➃ 56 required per main bearing ➁ 1 required per cylinder: crank end without cage ➄ 28 required per main bearing ➂ 29 required per cylinder ➅ Will not replace A1 with needles permanently mounted in cage 297
8 Con. Rod Con. Rod Center Lower Upper HP Cyl. Beg. S/N End. S/N Crank End Piston End Main Bearing Main Bearing Main Bearing 85 I ➃ ➁ ➂ ➃ I ➃ I & UP ➁ ➂ ➃ A & UP I ➃ I ➃ I ➁ ➂ ➃ B & UP (jet) V-6 D & UP I ➃ I C ➁ ➂ ➃ C & UP G T I ➁ ➂ ➃ D & UP I ➁ ➂ ➃ V-6 A C V-6 C D , 135 DFI V-6 D & UP I & UP ➁ ➂ ➃ (jet) V-6 D & UP I ➁ ➂ ➃ V A ➁ ➅ V D EFI V-6 D & UP DFI V-6 D & UP XR6 V-6 D & UP XR-4 V-6 B D V ➁ ➅ (1750) V (1750) V & UP V D V-6 D & UP XRI V-6 D D EFI V-6 D & UP V D ➁ ➅ V-6 D & UP EFI V-6 C D EFI V-6 D & UP V-6 B & UP V D V-6 D & UP ➁ ➅ /275 V-6 C & UP L V & UP ➀ 25 required per cylinder ➃ 56 required per main bearing ➁ 1 required per cylinder: crank end without cage ➄ 28 required per main bearing ➂ 29 required per cylinder ➅ Will not replace A1 with needles permanently mounted in cage AP# MOTOR MOUNT Replaces: Large Diameter Lower Motor Mount Includes: (1) Lower Motor Mount and (2) 3/4" Stainless Steel Washers AP# MOTOR MOUNT Replaces: 78687, 78687T Small Diameter Upper Motor Mount Includes: (1) Upper Motor Mount and (2) 1" Stainless Steel Washer b ROD BOLT Replaces: For: 135, 150, 175, 200 H.P. XR4, Mag II OIL FILTER Replaces: A1 For: stroke H H ( ) OIL FILTER Replaces: Q1 For: 4-Stroke O/B s, 9.9/15 & 8/15 Bodensee S/N OG & UP OIL FILTER Replaces: Q2 For: 4-Stroke O/B s, 25/30/40/45/50 HP S/N OG & UP, 75/90 HP S/N OG & UP 298
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