awetis Your Specialist for Turnkey Production Technology

Transcription

1 company profile awetis engineering+manufacturing GmbH awetis Your Specialist for Turnkey Production Technology 1

2 01 Gesamtunternehmen Your Certified Specialist awetis your production specialist for turn-key solutions for advanced automation technology and manufacturing of complex machine parts and tools, whether rubber or silicone. Certifications: 2

3 01 Gesamtunternehmen Turnkey Solutions The Way to your Success Turnkey solutions Our passion As a medium sized company, we have lean processes and short lines of communication. We produce turnkey solutions that we accurately adapt to the needs of our customers. As experts in the production technology - focused on the areas of rubber and silicone - we have a comprehensive know-how to provide our customers stable and powerful turnkey solutions worldwide. Our expertise is the way - passion our strength. 3

4 01 Gesamtunternehmen awetis - High Customer Loyalty High customer loyalty as appreciation for our work We act responsible regarding information of our customers and we protect their know-how. This is an essential cornerstone of our business practice and the secret of high level customer loyalty that never can be claimed and only arises through an open and trusting dialogue. Loyalty is thus made by the customer and is strengthened through mindfulness, reliability, security, flexibility, appreciation and mutual respect. 4

5 01 Gesamtunternehmen awetis - Quality Management Quality is a must - Environmental and Safety the Freestyle Precise work requires a good quality management, which is implemented by all employees and must be testable by certifications. We accept this responsibility every day to develop robust and efficient production systems that meet the requirements and benefits of our customers. In addition to our team-wide understanding of quality regarding our products, we also focus nature and manpower. In this way we preserve our environment and protect our employees by highest health and safety regulations. 5

6 01 Gesamtunternehmen The Best of German Engineering awetis Quality Standards Committed to proven quality 6

7 01 Gesamtunternehmen Infinite Opportunities for your Production Die»awetis«im Überblick (5/5) Automation and Production- Systems Tooling Center Production-related Information Technology More than turnkey production systems around the globe Optimal value through flexible, tailored and modular automation solutions Life cycle partnership Consulting, service, maintenance, modernization CAD-Systems: eplan CAD-Systems: Inventor 2014 More than tools around the globe Outstanding production technology Production of tools for the production of rubber and silicone products Joint welding tools Filtering tools Machine components and devices State of the art, extensive range of machinery for milling, turning, grinding, eroding,.a CAD-System: Catia V5 CAM-System: Inventor 2013 and Tebis 3.5 R8 More than 650 Manufacturing Execution Systems (MES) around the globe Fully transparent and traceable data capture in the complete production Outstandingly well-educated specialists 7

8 production process 01 Gesamtunternehmen Infinite Opportunities for your Production production of blanks/ inserts process - tools silicone/rubber tooling bonding agent coating syst. cold runner and needle valve gate technology process - machine automated injection molding machines brush systems re-work phase universal flash deburring machine for O-rings finishing phase trimming machines assembling cell assembly interlinking of assembling processes testing production-related IT diverse testing systems (measurement, vision,...) PIT service 8

9 02 Anlagen und Produktionssysteme Automation and Production Systems Turnkey solutions from one source tailored to your requirements: flexible automation of presses and injection molding machines (rubber and silicone) final processing systems state of the art robotics and handling technology effective finishing of non-woven fabrics and other web ware automated filling and locking systems packaging and refining systems for filters and web ware application-specific control system solution Consulting (experience with the future): development of production processes material flow and efficiency analyses Services: commissioning and trainings maintenance management troubleshooting, spare parts management, etc. 9

10 02 Anlagen und Produktionssysteme awetis Standard Machines 10

11 02 Anlagen und Produktionssysteme Impressions of our Injection Molding Machines Automated Injection Molding Machines 50 automatic 55 automatic 11

12 02 Anlagen und Produktionssysteme Impressions of our Trimming Machines Stechmaschinen pneumatic servomotor-driven robotic 12

13 02 Anlagen und Produktionssysteme Impressions of our Trimming Machines awetis Baureihe (Stechmaschinen) automated trimming machines 13

14 02 Anlagen und Produktionssysteme Impressions of modular Systems 14

15 02 Anlagen und Produktionssysteme awetis - IM50ROBOflex with integrated trimming Example Development Project IM50ROBOflex with integrated trimming: fim 50 automation 5,9 m² TM 1000 or ftrim 220 automation 7,2 m² plus 1 m² 15

16 01 Gesamtunternehmen Universal Flash Deburring Machine for O-Rings - innovation in production FAST CLEAN SAFE DEBURRED The innovative Flash Deburring Machine for O-Rings is designed and constructed for deburring O-rings out of membranes. Flexibility with Deburring even of micro components: components with an inner diameter 0,5 mm can be deburred out of the membranes. (for smaller components please ask) 16

17 01 Gesamtunternehmen Universal Flash Deburring Machine for O-Rings - Value Creation Value Creation: FAST: Increase your productivity of deburring membranes CLEAN: Dry process: No use of release agents, thus also saving you valuable time for washing and drying processes. Finished parts and waste are separated with the automated fufo SAFE: The operator can not intervene in running processes in order to prevent injuries HIGH EFFICIENCY: You save energy costs compared to membranes that are deburred by cryogenic deburring (=deburring by using liquid nitrogen) MECHANICAL EFFECT ON STRUCTURE CONTROLLABLE: By machine setting/ parameter setting, the mechanical effect on the structure is controllable. This means: No structural change by thermal action 17

18 01 Gesamtunternehmen Universal Flash Deburring Machine for O-Rings - Innovative Opportunities SCHNELL SAUBER SICHER ENTFORMT You will be amazed by the video! Innovative opportunities for deburring your membranes 18

19 Bonding Agent Coating System for Metal Inserts - Machine Design Machine purpose coating of metal parts with bonding agents process exhaust air process supply air technical exhaust air Technical highlights robust, modular and ergonomic design explosion proof design with ATEX certification recipe management, barcode reader and data interface to Process Data Collection system Options one or two bonding stations a second immersion drum and a second immersion tank optional conveyor in front connection to exhaust air cleaning system solvent station Bonding agent station Process air heater Process cabin Operator panel 19 Control cabinet

20 03 Maschinenbauteile und Werkzeuge LSR and HTV - Mold technology silicone - for your success With our direct gating via cold runner technology and needle valve gate systems, you can improve your production dramatically: short set-up times short cycle times products with minimum burr and rectification-free largely waste-free production and very tight tolerances up to 256 cavities temperature resistant (-50 to +200 C) The smallest 2-cavity LSRmicro mold of the world Mold by awetis for microlens with injection mold process start-up in Europe. 20

21 03 Maschinenbauteile und Werkzeuge filter pocket filter tool turnable edge band machine edge banding machine with hotmelt nozzle 21

22 04 Produktionsnahe Informationstechnologie Production-related Information Technology Our software that saves you time and money Our P-Suite collects all production data relating to the machinery, systems, tools, orders, materials, products and processes. Depending on your requirements, the data are entered according to the corresponding criteria, evaluated and presented to various user groups such as shift supervisors, foremen or the management in the form of updated overviews. The result is a well-founded basis on which to optimize your processes, reduce costs and save time and resources. 22

23 04 Produktionsnahe Informationstechnologie P-Suite ensures transparancy in production Optimize your production processes and save costs, resources and time. Your value creation: Minimize your unproductive hours by short set-up times, less downtime, product and process errors, overproduction, waste, a.o. Identify targeted vulnerabilities by automatically generated evaluation/ information and quick response analyzes Avoid manual entry errors by means of automatic data acquisition and validation of the direct values. Reduce staff resources for status & progress checks on the equipment/ machinery through online display directly on the desktop PC. Traceability of all the collected information production by product-specific documentation (online - traceability) The machine operator gets all necessary information in digital form directly to his workplace Avoid errors in manually generated labels through an online labeling with the currently valid production order and material data for internal and custom labels Reduce your staff resources on manual ERP feedback through automatic online transfer of all relevant data to the ERP system. Reduce your cycle times in the production because of an online feedback and the resulting decrease in response time in case of failure. Improve further processes by customized extensions. 23

24 02 Anlagen und Produktionssysteme awetis innovation in production Thank you for your attention! Production solutions are our passion We appreciate your request and assure a professional service awetis engineering+manufacturing GmbH Dr.-Werner-Freyberg-Str. 7 D Laudenbach (BW) Phone: +49 (0) vertrieb@awetis.de * 24