Plant Monitoring System (PMS) for Converters, Casters and Hot and Cold Rolling Mills

Transcription

1 Plant System (PMS) for Converters, Casters and Hot and Cold Rolling Mills W. Scheffel Stephan Schulze Senior Service Manager General Manager Metrology 1

2 PMS - Plant System 1996 März 2006 November 2007 RoCoCo PDA PADU-S-IT -National Instruments basierte Hardware -Datenbankbasierte Software erfordert Betreuung -IBA basierte Hardware -Software-Basis: zentrales Datenarchiv auf dem Auswertungen laufen -- FIS Software & Hardware zur Getriebeund Lagerüberwachung -Verteilte Rechnerstruktur/Intelligenz mit IBALogic als Grundlage -Zentrale Kommunikationsund Steuereinheit -Zentrales Archiv -Webbasierte Oberfläche -Echtzeitfähig -Skalierbare Leistung 2

3 PMS - Plant System Six s Consists of five individual modules on a common platform General System PMS Server PMS and Analysis PMS drive PMS oscillation PMS vibration PMS hydraulics PMS shear PMS converter PMS allows monitoring of actual loads for determination, of equipment condition, maintenance to be scheduled, and other actions to be taken to avoid the consequences of failure, before the failure occurs. Services Benefits References 3

4 PMS - Plant System System Torque Package General System PMS Server 1 Set for each Mill Stand consisting of torque measuring sensors for top and bottom main drives PMS iba Server Services Benefits References 4

5 PMS - Plant System Torque Analysing System System Chatter Strain gage R1 R2 Telemetry Signal evaluation PMS Diagnosis Server and Signal Processing Vibration Oscillator R3 R1 R4 R2 Temperature Torque R3 R4 Heavily protected strain gage Non contact power supply and signal transmission Analog/Digital signal conversion Iba PADU S Iba Server Signal processing online FFT limit checks characteristic parameters signal classification 5

6 PMS - Plant System Torque Analysing System Torque Transducers for CVC-Technology Mills Chatter Vibration Oscillator Temperature Torque Torque 6

7 PMS - Plant System Hydraulic General System Required Equipment: Servo valve monitoring Dirt particle counter for the hydraulic oil Measurement of water level in the hydraulic oil Contamination Sensor Linearmotor Water Sensor PMS Server Services Benefits References Electronic Position Transducer Your benefits: Predictive Maintenance for the hydraulic pumps and servo valves Optimization of the cost of Maintenance and logistics Prevent breakdowns Reduce unnecessary damage to the components 7

8 PMS - Plant System System PMS Data Management Ring buffer (FIFO) SMS Demag Online Analysis Software Ring buffer (FIFO) Ring buffer (FIFO) General RAW SIGNAL ALARM Archive Special events with Pre- and post history TRENDS and TRIGGER DATA PMS iba Server System Event triggered data records PMS Server Services Benefits ANALOGUE SIGNALS (from existing or additional Sensors) Iba PADU S field PC SMS Demag Software with ANALYSIS VIEWER Monthly condition Analysis Report by Torque/Vibration Experts remotely References DATA TELEGRAMS (per TCP/IP from the process main frame of PLC / Level 1and 2) integration of iba SERVER 8

9 Systemstruktur Überblick sternförmiger Aufbau Plant Network Level 2 or 3 - Process-data - alpha-numerical values TCP/IP TCP/IP IBA-NET Alarms to Controlsystem Viewer Viewer - time critical signals - time signals -alerts IBA-PC IBA-Logic SMS Tools Data base - complex data, collectives - alpha-numerical values - alerts Raw signal Archive PDA-System OPC-Server Process Data time signal e.g.: - speed - roll force - Motor current - etc. Automation e.g.: VME-BUS FOX-S PADU-S IBA-Logic PADU-S IBA-Logic PADU-S IBA-Logic PADU-S IBA-Logic PADU-S IBA-Logic PADU Analog Signal e.g.temperature Analog Signal e.g.. Temperature Analog Signal e.g.. vibration, gear box Analog Signal e.g. Torque Analog Signal e.g..torque 9 Rev

10 PMS - Plant System References (selection) Columbus Stainless, RSA Norandal Aluminum Ltd., USA Salzgitter AG, Germany Krupp Thyssen Nirosta GmbH, Germany China Steel Corp., Taiwan ARCELOR ProfilArbed, Luxembourg Cockerill Sambre SA, Belgium ARCELOR-Aceralia, Spain IPSCO, Canada Rautaruukki, Finland ARCELOR Sollac, France Hulett Aluminium Ltd., RSA Logan Aluminium Ltd., Tennesee, USA Outokumpu Oy, Finnland Acesita, Arcelor Mittal, Timoteo, Brazil Nucor Yamato Steel Ltd., Arkansas, USA OREGON Steel Ltd., Oregon, USA 10

11 PMS - Plant System Contracts (with iba PADU S Technology) Plant Location ThyssenKruppSteel Beeckerwerth Hot Strip Mill Bilstein, Hagen Germany Tandem Cold Mill Tata Steel Jamshedpur, India Hot Strip Mill Tata Steel Jamshedpur, India CSP Mill VSMPO-AVISMA Salda, Russia Four Titanium Steckel Mills ThyssenKruppSteel Alabama Hot Strip Mill and Tandem Cold Mill Type of, MDVA,TmM MiDas,MDVA, MDVA, TmM MDVA, TmM, Consumption, MDVA, MDVA 11

12 PMS - Plant System Our experience for your benefit General System PMS Server Services Benefits References We want to share this experience with you! Contact address: Technical Service Division Wolfgang Scheffel wolfgang.scheffel@sms-demag.com Tel: +49 (0) Fax: +49 (0)