CTS Copper System.

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1 CTS Copper System MARCH 2014 For the most current product/pricing information on Anvil products, please visit our website at

2 Building Connections That Last For over 160 years, Anvil has worked diligently to build a strong, vibrant tradition of making connections pipe to pipe and people to people. We pride ourselves in providing the finest-quality pipe products and services with integrity and dedication to superior customer service at all levels. We provide expertise and product solutions for a wide range of applications, from plumbing and mechanical, HVAC, industrial and fire protection to mining, and oil and gas. Our comprehensive line of products includes: grooved pipe couplings, grooved and plain-end fittings, valves, cast and malleable iron fittings, forged steel fittings, steel pipe nipples and couplings, pipe hangers and supports, channel and strut fittings, mining and oil field fittings, along with much more. As an additional benefit to our customers, Anvil offers a complete and comprehensive Design Services Analysis for mechanical equipment rooms, to help you determine the most effective and cost-efficient piping solutions for your pipe system. At Anvil, we believe that responsive and accessible customer support is what makes the difference between simply delivering products and delivering solutions.

3 Gruvlok CTS Copper System Table of Contents The offers an installer of large diameter copper tubing an alternative to the conventional soldering and brazing. The introduction of the SlideLOK CTS has increased the installation speed of the groove copper system while made it easier to install compared to conventional methods. With grooved copper, temperature and weather conditions are no longer a factor when planning installations. There is no sweating or brazing as this system requires only a wrench for assembly on grooved end pipe. The copper system is flame-free. Essentially you save time and enjoy a very reliable system that is both versatile and economical. Safety is a factor as there is no fire hazard, especially in a retrofit installation. The ease of assembly is a great benefit in new construction and ease of disassembly is ideal for renovation, retrofit or expansion. CTS Copper Fittings Figure Elbow... 4 Figure Elbow... 4 Figure 6060 Tee... 4 Figure 6074 Cap... 4 Figure 6072 G x G Reducer... 5 Figure 6075 G x Cup Reducer... 5 Figure 6061 G x G Reducing Tee... 6 Figure 6064 G x Cup Reducing Tee.. 6 CTS Copper Adapter, Coupling & Valve Figure 6084 Flange Adapter... 7 Figure 6402 CTS SlideLOK Coupling... 8 Figure 6400 Rigid Coupling... 9 Benefits Fast and easy to assemble. No flame, no sweat Each joint has a union. Provides rigidity Easily roll grooved Proven joint reliability Accepted and approved. Economical and reliable Series 6700 Butterfly Valve Installation Instructions Figure 6402 CTS SlideLOK Coupling Figure 6400 Rigid Coupling...14 Technical Information CTS Copper Roll Groove Specifications..15 CTS

4 GRUVLOK C CTS Copper Fittings CTS Copper Fittings are produced with groove and cup ends in a variety of fitting configurations. The fittings are constructed to ASTM B75 UNS C12200 with minimum copper content of 99.9%. Fitting pressure ratings match the ratings of the Figure 6400 Coupling. C to E C to E C to E E to E Fig Fig Fig Fig Nominal Size Copper Tube Diameter Dimensions/Weights Elbows, Tees & Caps Fig Elbow Fig Elbow Fig Tee Fig Cap C to E Wt. Ea. C to E Wt. Ea. C to E Wt. Ea. E to E Wt. Ea. In. In./mm In./mm Lbs./kg In./mm Lbs./kg In./mm Lbs./kg In./mm Lbs./kg / anvil INTERNATIONAL CTS

5 TS COPPER Concentric Reducers E to E Fig E to E Cup Fig Nominal Size Dimensions/Weights --- Reducers Fig Groove x Groove Fig Groove x Cup E to E Wt. Ea E to E Cup Length Wt Ea. In. In./mm Lbs./kg In./mm In./mm Lbs./kg x x 1 1 /4 2 x 1 1 /2 2 1 /2 x /2 x 1 1 /4 2 1 /2 x 1 1 /2 2 1 /2 x 2 3 x 1 1 /2 3 x 2 3 x 2 1 /2 4 x 2 4 x 2 1 /2 4 x 3 5 x 3 5 x 4 6 x 3 6 x 4 6 x 5 8 x CTS

6 GRUVLOK C Reducing Tees C to E C to ØE Fig C to E C to ØE Cup Length Fig anvil INTERNATIONAL Nominal Size Dimensions/Weights --- Reducing Tees Fig Groove x Groove x Groove Fig Groove x Groove x Cup C to E C to ØE Wt. Ea C to E C to ØE Cup Length Wt Ea. In. In./mm In./mm Lbs./kg In./mm In./mm In./mm Lbs./kg 2 x 2 x 3 / x 2 x x 2 x 1 1 / x 2 x 1 1 / /2 x 2 1 /2 x 3 / /2 x 2 1 /2 x /2 x 2 1 /2 x 1 1 / /2 x 2 1 /2 x 1 1 / /2 x 2 1 /2 x x 3 x 3 / x 3 x x 3 x 1 1 / x 3 x 1 1 / x 3 x x 3 x 2 1 / x 4 x 3 / x 4 x x 4 x 1 1 / x 4 x 1 1 / x 4 x x 4 x 2 1 / x 4 x x 5 x x 5 x x 6 x 2 1 / x 6 x x 6 x x 6 x CTS

7 TS COPPER Figure 6084 Flange Adapter The Gruvlok Fig Flange Adapter allows for direct connection of Class 125 or Class 150 flanged components to the CTS Copper System. The CTS Copper Flange Adapter (Sizes 2" thru 6") conform to ANSI class 125/150 bolt patterns and is rated at 300 PSIG (20.7 bar). The flange is powder coated with Nylon-11. E to E Figure 6084 Flange Adapter Nominal Copper Tube Approx. E to E Size Diameter Wt. Ea. In. In./mm In./mm Lbs./kg 2 2½ CTS

8 GRUVLOK C Figure 6402 CTS SlideLOK Ready for Installation Coupling The CTS SlideLOK coupling is a ready for installation coupling designed to reduce installation time. The slide action allows for greater flexibility during installation. The patented gasket provides four separate sealing surfaces for added protection. The engineered metal-to-metal installation requirement is a quick and easy indication of proper assembly. The CTS SlideLOK is designed to be used with copper tube sizes 2" - 4" and produces a secure, rigid joint connection. The CTS SlideLOK coupling allows for a maximum working pressure of 300 psi for type K, L or M. Contact an Anvil representative for other copper tube pressure ratings. SlideLOK Pressure Responsive Gasket Patent D680629, D680630, D Material Specifications Housing: Ductile iron conforming to ASTM A-536, Grade Coating: Rust inhibiting paint Color: Copper (standard) ANSI Bolts and Heavy Hex Nuts: Heat treated oval neck bolts conforming to ASTM A 183 Grade 2 with a minimum tensile strength of 110,000 psi and heavy hex nuts of carbon steel conforming to ASTM A 563 Grade A or Grade B, or J995 Grade 2. Bolts and nuts are provided zinc electroplated per ASTM B633 Class Fe/Zn 5. Gaskets: Grade EP EPDM (Copper Color Code) Service Temperature Range: -40 F to +250 F(-40 C to +121 C) Recommended for water service, diluted acids, alkaline solutions, oil-free air and many chemical services. NOT FOR USE IN PETROLEUM APPLICATIONS. NSF 61 Certified for cold +86 F (+30 C) and hot +180 F (+82 C) potable water service. Lubrication: Gasket Type: Standard SlideLOK (2" - 4") Gruvlok Xtreme Y Z Y Z Xa Xb Nominal Size O.D. Max. Working Pressure Max. End Load Figure 6402 CTS SlideLOK Coupling Range of Pipe End Separation Coupling Dimensions Coupling Bolts Specified Torque Approx. Wt. Ea. Xa Xb Y Z Qty. Size Min. Max. In./DN(mm) In./mm PSI/bar Lbs./kN In./mm In./mm In./mm In./mm In./mm In./mm Ft.-Lbs/N-M Lbs./kg , x M12 X , x M12 X , x M12 X , x M12 X anvil INTERNATIONAL CTS

9 TS COPPER Figure 6400 Rigid Coupling The Figure 6400 Rigid Coupling is specially designed to provide a rigid pipe connection to meet the specific demands of copper tubing installation size 2"-8". Fast and easy swingover installation of the rugged lightweight housing produces a secure rigid pipe joint. Available with Grade E Copper EPDM flush gap style gasket. Gasket has service temperature range of -40 F to +230 F. NSF 61 Certified for cold +86 F (+30 C) and hot +180 F (+82 C) potable water service. Material Specifications Housing: Ductile iron conforming to ASTM A-536, Grade Coatings: Rust inhibiting enamel paint Color: Copper For other coating requirements contact your Anvil Representative. ANSI Bolts and Heavy Hex Nuts: Heat treated carbon steel oval neck bolts conforming to the physical properties of ASTM A 183 with a minimum tensile strength of 110,000 PSI. Bolts and nuts are provided zinc electroplated as standard. Gaskets: Grade EP EPDM Flush Gap Gasket (Copper Color Code) Service Temperature Range: -40 F to +250 F(-40 C to +121 C) Recommended for water service, diluted acids, alkaline solutions, oil-free air and many chemical services. NOT FOR USE IN PETROLEUM APPLICATIONS. NSF 61 Certified for cold +86 F (+30 C) and hot +180 F (+82 C) potable water service. Nominal Size Copper Tube Diameter Max Wk. Pressure Figure 6400 Rigid Coupling Max End Load Range of Pipe End Separation Coupling Dimensions Coupling Bolts Approx. Wt. Ea. X Y Z Qty. Size In. In./mm PSI/bar Lbs./kN In./mm In./mm In./mm Lbs./Kg x x x x x x x X Z Y Pressure ratings and end loads are based on use with ASTM B88 Type K or L tubing. For pressure ratings on Type M and DWV, contact your Anvil Representative. CTS

10 GRUVLOK C Series 6700 CTS Copper Butterfly Valve The lever handle bronze body butterfly valve is designed for use with grooved copper tubing (CTS), fittings and couplings. This valve features a 10 position lever handle, bronze body and EPDM rubber encapsulated dual-seal disc. Both bronze valve body and the EPDM rubber disc obtained certification to ANSI/NSF 61 for use in potable water systems, and is rated to 300 PSI (20 bar). Material Specifications Valve Body: ASTM B584 C89836; Bronze, Low Lead Disc: ASTM A536 Gr ; Ductile Iron Disc Encapsualtion: Grade EP EPDM: Service temperature range: -40 F to +250 F (-40 C to +121 C). Recommended for water service, diluted acids, alkaline solutions, and oil-free air. Not recommended for use in petroleum applications. Upper & Lower Shafts: Stainless Steel Type 17-4PH; ASTM A564 Certifications: ANSI/NSF61 for use in Cold +86F(+30C) and Hot +180F(+82C) potable water systems. Annex G. UPC. J H F NSF/ANSI 61 Hot Water / Annex G E D øc B A G Nominal Size Copper Tube Diameter Series 6700 CTS Copper Butterfly Valve Dimensions A B C D E F G H J In. In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Lbs./kg Weight 10 anvil INTERNATIONAL CTS

11 TS COPPER Flow Data " 5" 4" 3" Values for flow of water at +60 F (+16 C) Q Cv = DP Where: Cv = Flow coefficient Q = Flow (GPM) DP = Pressure drop (psi) Flow (Water) - gpm /2" Valve Size Pressure Drop - psig Sample Part Number 4" > Gruvlok CTS Copper Butterfly Valve Series 6700 (Ordering Information) 4" Size Series Disc Coating Operator Shaft 2 1 /2" - 6" EPDM (Grade EP) 0 - None PH S/S 1-10 Pos. Handlever CTS

12 GRUVLOK C Figure 6402 CTS SlideLOK Rigid Coupling INSTALLATION READY FOR INSTALLATION - RIGHT OUT OF THE BOX Do not disassemble the CTS SlideLOK Coupling. The Figure 6402 coupling is ready for installation. The bolt and gasket do not need to be removed. Step 1 Copper Tube Preparation. Copper tube ends are to be roll grooved copper tube according to Anvil specifications. The tube end must be smooth and free from metal burrs or projections. Step 2 Gasket Preparation. Ensure the gasket is suitable for the intended application by referring to the Anvil gasket compatibility chart. Apply a light coating of Gruvlok Xtreme Lubricant to exposed gasket surfaces. Step 3 Assembly. The CTS SlideLOK Figure 6402 may be installed by one of two methods. The preferred method depends on the type of components being joined and their orientation. Please review both methods before installing. Method #1 Slide the CTS SlideLOK coupling completely over the grooved copper tube end. This will allow a clear and un-obstructed view of the tube for correct alignment. Method #2 Slide the CTS SlideLOK coupling half way onto the copper tube end or fitting. This will better accommodate fitting, and valve accessories during installation. A. Slide the coupling on the copper tube past the groove. The bolts and nuts can be hand tightened to position the coupling in place. B. Align the mating copper tube end. Align the two adjoining tubes together. C. Slide the coupling back over the grooves so that the coupling keys are located over the respective grooves on both copper tube ends. D. Follow the instructions on fastening the coupling as shown in Step 4. A. Slide the coupling on the fitting so that the groove and keys are aligned. B. Bring the copper tube end or fitting towards the coupling and insert so that the groove and coupling keys are aligned. C. Hand tighten the nuts to correctly position the couplings keys over the respective grooved ends. D. Follow the instructions on fastening the coupling as shown in Step 4. Step 4 Final Assembly. The CTS SlideLOK coupling is designed to achieve pad to pad (metal-to-metal contact) using either an impact wrench* or wrench. The intended torque range for the coupling is located in Table 1. Securely tighten nuts alternately and equally until the housing halves are in metal-to-metal contact. *CAUTION: When using an impact wrench, verify that the output of the impact wrench is within the required torque range. It is recommended that a torque wrench be used for accurate assembly in order to obtain specified performance. Step 5 Final Inspection. Ensure the coupling is properly aligned in the grooves and the housing halves are in metal-tometal contact, depicted in the pictures to the right. Table 1 Torque Ranges Sizes Torque In. Ft.-Lbs anvil INTERNATIONAL CTS

13 TS COPPER Figure 6402 CTS SlideLOK Rigid Coupling re-installation Reinstallation of the Figure 6402 CTS SlideLOK Coupling The CTS SlideLOK coupling is designed to be installed in the ready for installation assembly position once. After the initial assemble the following steps are to be taken to re-install the Fig CTS SlideLOK coupling. Step 1 De-pressurize the System. De-pressurize the system before removing the CTS SlideLOK Coupling. Disassemble the couplings by removing the nuts, bolts and gasket from the housing halves. A wrench is required to overcome the epoxy used to secure the nuts on the bolts. Step 2 Copper Tube Preparation. Copper tube ends are to be roll grooved copper tube according to Anvil specifications. The tube end must be smooth and free from metal burrs or projections. Step 3 Gasket Preparation. Ensure the gasket is suitable for the intended application by referring to the Anvil gasket compatibility chart. A light coating of Gruvlok XTreme lubricant must be applied to the gasket prior to installation. Step 4 Copper Tube Alignment and Gasket Installation. Slide the gasket onto the copper tube then align the two tube ends together. Pull the gasket into position, centering it between the grooves on each copper tube. Gasket should not extend into the groove on either copper tube. Step 5 Housing Assembly. Place each housing halves on the copper tube making sure the housing key fits into the groove. Be sure that the tongue and recess portions of the housing mate properly. Insert the bolts. Step 6 Final Assembly. The CTS SlideLOK coupling is designed to achieve pad to pad (metal-to-metal contact) using either an impact wrench* or wrench. The intended torque range for the coupling is located in Table 1. Securely tighten nuts alternately and equally until the housing halves are in metal-to-metal contact. *CAUTION: When using an impact wrench, verify that the output of the impact wrench is within the required torque range. It is recommended that a torque wrench be used for accurate assembly in order to obtain specified performance. Step 7 Final Inspection. Ensure the coupling is properly aligned in the grooves and the housing halves are in metal-tometal contact, depicted in the pictures to the right. Table 1 Torque Ranges Sizes Torque In. Ft.-Lbs Incorrect Installation Examples Low Torque or Out of Groove Excess Torque or Shallow Groove Dimension CTS

14 GRUVLOK C The 6400 Rigid Coupling is a snap. Installation & Assembly The Fig Coupling from Gruvlok is specially designed to provide a rigid pipe connection to meet the specific demands of copper tubing installation. Fast and easy swing-over installation of the rugged lightweight housing produces a secure, rigid pipe joint. Available with the EPDM flush gap style gasket as the standard gasket. Step1 Lube Gasket. Check the gasket to be sure it is compatible for the intended service. Apply a thin coating of Gruvlok Xtreme Lubricant to the entire surface, both internal and external, of the gasket. Be careful that foreign particles do not adhere to the lubricated surfaces. Step 2 Install Gasket. Slip the gasket over one tube, making sure the gasket lip does not overhang the tube end. Step 3 Alignment. After aligning the two tube ends together, pull the gasket into position, centering it between the grooves on each tube. The gasket should not extend into the groove on either tube or between the tube ends. Step 4 Assemble Housings. Remove one nut and bolt and loosen the other nut. Place one housing over the gasket, making sure the housing keys fit into the tube grooves. Swing the other housing over the gasket and into the grooves on both tubes, making sure the tongue and recess of each housing is properly mated. Re-insert the bolt and run-up both nuts finger tight. Step 5 Tighten Nuts. Securely tighten nuts alternately and equally to the specified bolt torque, keeping the gaps at the bolt pads evenly spaced. Assembly is complete. Visually inspect the pipe joint to assure the coupling keys are fully engaged in the pipe grooves. The bolt pads are to have equal gaps on each side of the coupling. NOTE: Copper is a soft material, and in some cases, the bolt pads may come close to metal-to-metal contact. STEP 1 Check and lubricate gasket STEP 3 Alignment CAUTION: Uneven tightening may cause the gasket to pinch. The gasket should not be visible between segments after the bolts are tightened. Proper torquing of coupling bolts is required to obtain specified performance. Over torquing the bolts may result in damage to the bolt and/or casting which could result in pipe joint separation. Under torquing the bolts may result in lower pressure retention capabilities, lower bend load capabilities, joint leakage and pipe joint separation. Specified Bolt Torque Bolt Size Wrench Size Specified Bolt Torque* In. In. Ft.-Lbs * Non-lubricated bolt torques. STEP 2 Gasket Installation STEP 4 Assemble Housings STEP 5 Tighten Nuts 14 anvil INTERNATIONAL CTS

15 TS COPPER Roll Groove Specifcations A B T Flare OD C D Gruvlok CTS Copper System Roll Groove Specifications Tubing Outside Diameter Nominal Gasket Seat A Groove Width B Groove Diameter C Nominal Min. Max. +/ 0.03 in /0.00 in. Groove Depth Wall Flare Size Actual Tolerance +/ 0.76mm +0.76/0.00mm Actual Tolerance D T Diam. In. In./mm + In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm / DWV DWV DWV DWV DWV Column 1: Nominal tubing size ASTM B88 Column 2: Outsize diameter of copper tubing per ASTM B88. Allowable tolerance from square cut ends is /0.76mm for sizes 2-3 ; /1.14mm for sizes 4-8 Column 3: Gasket seat must be free from scores, roll marks, indentations, grease and dirt which may interfere with gasket sealing. Column 4: Groove width is to be free from chips, dirt, etc. which may interfere with proper coupling assembly. Column 5: Groove diameter must be of uniform depth for the entire circumference of the tubing. See column 6. Column 6: Groove depth is for reference only; the groove diameter must conform to column 5. Column 7: DWV (Drain, Waste and Vent Piping) per ASTM B306. Column 8: Maximum flare diameter is the OD at the most extreme tubing diameter. CTS

16 Corporate Offices 2 Holland Way, Exeter, NH Tel: Fax: U.S. Regional Service Centers Northern Region Regional Distribution & Customer Service Center 7979 W. 183rd Street, Unit D, Tinley Park, IL Tel: Fax: Toll Free: Southern Region Regional Distribution & Customer Service Center 1401 Valley View Lane, Suite 150, Irving, TX Tel: Fax: Toll Free: Canada SErvice CEnter Anvil International Canada Customer Service Center 390 Second Avenue, P.O. Box 40, Simcoe, Ontario N3Y 4K9 Tel: Fax: international sales Europe and Middle East Region Rick van Meesen Tel: Fax: Mexico, Puerto Rico and Latin America Region International Customer Service Tel: Fax: B U I L D I N G C O N N E C T I O N S T H A T L A S T #075/Printed in USA/ Copyright 2014 Revision Date:

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