MRK +6 M a r k l u s 6 s o l e n o i d p i l o t a c t u a t e d v a l v e s T E C H N I C L D T
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1 MRK lus 6 SERIES solenoid-pilot actuated valves MRK +6
2 MRK +6 M a r k l u s 6 s o l e n o i d p i l o t a c t u a t e d v a l v e s T E C H N I C L D T V L V E M O D E L S E L E C T I O N V L V E / S E D I M E N S I O N S F L E X I L O K M N I F O L D S S N D W I C H R E S S U R E R E G U L T O R S R E G U L T O R K I T S C C E S S O R Y K I T S S E S S E M L Y K I T S F L E X I L O K M N I F O L D K I T S V L V E S E R V I C E K I T S Time proven lapped spool and sleeve assembly Ultra lightweight magnesium alloy construction Flush non locking manual override Valve body integral recessed gasket provides positive sealing. MRK lus 6 LUG IN FETURES: Mark lus 6 valves have a plug in base or manifold, a plug in solenoid pilot, plug in regulator, and an optional plug in speed control sandwich. The unit to base electrical plug permits instant valve unit replacement without disconnecting piping or wiring. ilot light indicates when power is supplied to solenoid lug in solenoid pilot provides fast response Valve unit to base integral plug lug in manifold with terminal block for wiring ease MK6-2
3 M a r k l u s 6 v a l v e s solenoid pilot actuated lightweight magnesium alloy valve body plug in solenoid with indicator light multi purpose 5 ported, 4 way, 2 and 3 position lapped spool and sleeve assembly Cv to 0.6 1/8 and 1/4 NTF or G Tap ports for unlubricated or lubricated service integral plug in regulators available integral plug in speed control with adjustments on the same end plug in manifold with terminal block for ease of wiring optional push in tubing connections on subbases and manifolds NEM 4 T e c h n i c a l d a t a M R K l u s 6 Valve Data NTF G tap Cv: 1/8 = 0.6 1/4 = 0.6 1/8 = 0.6 1/4 = 0.6 Flow Capacity: SIG upstream pressure to atmosphere ar upstream/5 ar downstream Operating ressure Range: 28 Hg. Vacuum to 150 SIG Vacuum to 10 ar Temperature Range: 10 F to +115 F ambient 23 C to +46 C ambient ilot ressure Range: 14.5 to 120 SIG 1 to 8.23 ar O p e r a t i n g d a t a ll solenoids are continuous duty rated. 24VDC 110 V C / 50 Hz. to 120 V C/ 60 Hz. ower (Watts) W 4.2 W Holding Current (mps.) 0.15 amps 0.03 amps Response Times in Seconds: Energize De energize Energize De energize 2 osition, Single, Spring Return sec sec sec sec. 2 osition, Double, Detented sec. not applicable sec. not applicable MRK +6 3 osition, Spring Centered sec sec sec sec.
4 MRK +6 M a r k l u s 6 m o d e l s e l e c t i o n t a b l e (standard valve/mounting combinations) Valve Function UNIT ONLY K UNIT ONLY (C) M K (DC) (2) (4) E E (3) (1) (5) UNIT ONLY K UNIT ONLY (C) M K (DC) (2) (4) E E (3) (1) (5) (14) (14) ort Size NTF C or DC** Individual base with side ports and individual exhaust without speed control with speed control Flexilok manifold with side & bottom cylinder ports *NOTE: manifolds with push in fittings are available with side ports only without speed control with speed control 1/8 C 06143K 06143CK K K 1/8 DC 06143M 06143CM M M 1/4 C 06243K 06243CK K K 1/4 DC 06243M 06243CM M M 1/4 w/push in* C 06243KL 06243CKL KL* KL* 1/4 w/push in* DC 06243ML 06243CML ML* ML* 1/8 C 06143K 06143CK K K 1/8 DC 06143M 06143CM M M 1/4 C 06243K 06243CK K K 1/4 DC 06243M 06243CM M M 1/4 w/push in* C 06243KL 06243CKL KL* KL* 1/4 w/push in* DC 06243ML 06243CML ML* ML* UNIT ONLY 1/8 C 06153K 06153CK K K K UNIT ONLY (C) M K (DC) 1/8 DC 06153M 06153CM M M (2) (4) E E (3) (1) (5) (14) 1/4 C 06253K 06253CK K K 1/4 DC 06253M 06253CM M M 1/4 w/push in* C 06253KL 06253CKL KL* KL* 1/4 w/push in* DC 06253ML 06253CML ML* ML* UNIT ONLY 1/8 C 06163K 06163CK K K K UNIT ONLY (C) M K (DC) 1/8 DC 06163M 06163CM M M (2)(4) ) E E (3) (1) (5) (14) 1/4 C 06263K 06263CK K K 1/4 DC 06263M 06263CM M M 1/4 w/push in* C 06263KL 06263CKL KL* KL* 1/4 w/push in* DC 06263ML 06263CML ML* ML* * ush In Fitting Options: ccepts 1/4 tube diameter only. ush in fittings are not available on Flexilok manifolds with bottom cylinder ports. ** Specify volts and Hz. after the model number. G tap options: For G tap ports, add a G to the model number. EXMLES: 06143MG ush In Fittings Optional push in tubing connections are available for use with Mark lus 6 individual bases or Flexi- lok manifolds.
5 M a r k l u s 6 v a l v e & b a s e d i m e n s i o n s 0614 single direct solenoid actuated valve 0614, 5, 6 double direct solenoid actuated valve (shown in phantom) ase 1/8 or 1/4 NTF or G tap side ports 1/2 NTF conduit port connection Dimensions 1.37 (35) 1.67 (42.4) C 0.44 (11) D 0.80 (20.2) E 0.62 (16) F 6.53 (166) G 5.35 (136) H 1.19 (30) I 0.81 (20.6) J 0.81 (20.6) K 1.44 (36.5) L 0.97 (24.6) M 0.54 (14) N 0.20 (5.2) O 0.17 (4.2) 1.02 (26) Q 2.05* (52) R 0.80 (20) S 0.88 (22) T 1.00 (25.4) U 2.63 (67) V 1.25 (32) W 0.57 (14.4) X 0.25 (6.4) L 0.63 Y (16) dimensions = inches (in parenthesis = mm) * 2.28 (58) for bases with 1/4 ush In inserts External ilot Supply UNF 3 OR M5 X E O Q* 1/8 or 1/4 NTF or G tap bottom ports (5) (Optional) W I M N W D R ilot Exhaust ort UNF 3 OR M5 must not be plugged or restricted E H S S Y F C S S K C E X G M R K l u s 6 Diameter 0.21 (5.3) (2) Mounting Holes 1/8, 1/4 NTF or G tap Side orts (5) or 1/4 ush in inserts ports (5) 1/2 NTF Conduit ort (g. 13.5) E J T M3 ilot ort Location V U External ilot Supply Instructions for sub base mounting 1) Remove valve unit from sub base mounting. 2) Remove the or M5 plug from the X port. 3) Install M3 allen set screw (part no ) in the gallery of base. (see below) 4) Re attach valve unit to the sub base. 5) Install UNF or M5 fitting into X ort for pilot pressure supply. NOTE: ilot exhaust port E must not be plugged or restricted in any way. E E MRK +6
6 MRK +6 M a r k l u s 6 F l e x i l o k m a n i f o l d s plug in manifold with terminal block for ease of wiring 1/8, 1/4 NTF or G tap side and bottom ports push in fittings for 1/4 tube diameter ultra lightweight magnesium alloy construction stackable manifold mounting end plate tapped, both ends integral plug in speed control with adjustments on same end NEM 4 H o w t o o r d e r List in order, left to right, facing cylinder ports and. typical 2 station manifold may be listed as follows: ssembly Kit:* K061 2 Station 1: K 120/60 Station 2: K 120/60 SSEMLED If a blocking plug is required between two units, you must indicate which gallery it is to be installed. * K061 No. of Stations ort Type lank = NTF galleries G = G tap galleries/metric conduit C = G tap galleries/ntf conduit ssembly kits are for factory assembled units only. Kits consist of end plates, and screw assemblies; and also include assembly and testing of the entire Flexilok manifold for proper operation. Due to flow, wiring, and practical assembly limitations, a maximum of 12 stations per assembly is recommended. E x t e r n a l p i l o t m a n i f o l d b l o c k o p t i o n: To convert any valve mounted on a manifold to external pilot supply, it is not necessary to remove the valve from the manifold. ll modifications are made to the manifold block. ll blocks are shipped with internal pilot supply (M5 llen hex screw plugging external port). To convert to external pilot supply take the M5 screw out of the external port and put into the internal port. The left end plate X port is supplied from Numatics plugged. This plug may require removal based upon your external pilot supply requirements. IMORTNT NOTE: The pilot exhaust port, E, must not be plugged or restricted in any way. Internal ilot ort (plug for external supply) lug # External ilot ort (plug for internal supply) lug #
7 M a r k l u s 6 F l e x i l o k a s s e m b l y d i m e n s i o n s Mark lus 6 manifold block shown with speed control Dimensions C D E F G H I J K L M N O Q R S T U V W X Y Z CC DD EE 0.91 (23) 0.42 (11) 1.06 (27) 1.54 (39) 4.31 (109) 2.77 (70) 5.49 (139) 4.28 (109) 4.38 (110) 2.05 (52) 0.96 (24.4) 3.44 (87) 0.88 (22.2) 0.38 (9.5) 0.64 (16.3) 0.61 (16) 1.22 (31) 0.71 (18) 0.96 (24.4) 0.78 (20) 0.03 (0.76) 0.91 (23) 1.43 (36) 1.36 (34.5) 2.32 (59) 2.12 (54) 0.65 (16.4) 0.17 (4.2) 0.19 (4.8) 0.17 (4.2) 1.46 (37.2) dimensions = inches (in parenthesis = mm) I J K 1/8, 1/4 NTF or G1/8, G1/4 or with 1/4 ush In Fittings Q Q O M N L 0.18 (4.5) Diameter (4) laces C 1/8 NTF or G1/8 1/4 NTF or G1/4 S 1/4 NTF or G1/4 R Y F M R K l u s 6 D G U V W E V X Z H 1/8 NTF ilot Exhaust ort must not be plugged or restricted 3/4 NTF or M25 x 1.50 CC EE DD T MRK +6
8 MRK +6 M a r k l u s 6 s a n d w i c h p r e s s u r e r e g u l a t o r s T y p e s: RS / RD When ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements within the regulator model selection. Specify ssembled. E x a m pl e o r d e r s: TYE RS TYE RD Valve unit only: K 120/ K 120/60 Regulator + mounting 061RS73JL SSEMLED 062RD711JL SSEMLED T Y E RS Single pressure from a single supply. E E SULY Dual pressure from a single supply. M a r k l u s 6 r e g u l a t o r m o d e l s e l e c t i o n t a b l e Regulator Function ort Size Individual base with side ports and individual exhaust Flexilok manifold with side cylinder ports SULY (standard regulator/mounting combinations) T Y E RD Flexilok manifold with side and bottom cylinder ports NTF 0 30 SIG SIG 0 30 SIG SIG 0 30 SIG SIG Type RS 1/8 061RS33J 061RS73J 061RS311J 061RS711J 061RS315J 061RS715J 1/4 062RS33J 062RS73J 062RS311J 062RS711J 062RS315J 062RS715J UNIT ONLY 061RS300J 1/4 w/push in* 062RS33JL 062RS73JL 062RS311JL 062RS711JL N/* N/* Type RS** with speed control 1/8 061RS33CJ 061RS73CJ 061RS321J 061RS721J 061RS325J 061RS725J 1/4 062RS33CJ 062RS73CJ 062RS321J 062RS721J 062RS325J 062RS725J 1/4 w/push in* 062RS33CJL 062RS73CJL 062RS321JL 062RS721JL N/* N/* Type RD 1/8 061RD33J 061RD73J 061RD311J 061RD711J 061RD315J 061RD715J 1/4 062RD33J 062RD73J 062RD311J 062RD711J 062RD315J 062RD715J UNIT ONLY 061RD300J 1/4 w/push in* 062RD33JL 062RD73JL 062RD311JL 062RD711JL N/* N/* G tap options: For G tap ports, add a G to the model number. EXMLES: 061RS73JG * ush in Fittings: ccepts 1/4 tube diameter only. ush in fittings are not available on Flexilok manifolds with bottom cylinder ports. ** Speed control can only be used with TYE RS. These model numbers include plug in speed control + regulator + mounting.. For more complete information on ordering with speed control, see page 10. MK6-8
9 M a r k l u s 6 s a n d w i c h p r e s s u r e r e g u l a t o r d i m e n s i o n s Dimensions C M R K l u s 6 C D E F G H I inches (mm) (111.2) (147.3) (222.5) (54.4) (27.2) (57.9) (22.9)) (12.7) (25.4) DET. D I REQ D. RT NME RT 1 *2 Gauge *2 Tube Fitting *2 Fitting Regulator lock: RS RD H E G F Gasket (body to base) Nameplate Screw lug Receptacle ssembly Gasket (to regulator block) **8 Lockwasher **8 Screw *2 Regulator ssembly (not sold separately) * (1) required for RS ** (4) required for RS MRK +6
10 MRK +6 M a r k l u s 6 v a l v e / s p e e d c o n t r o l / r e g u l a t o r p l u g i n a s s e m b l y (3) Screw ssembly # (3) Screws # (3) Screws # single solenoid valve 3 Wire lug ssembly # Wire lug Receptacle # Wire Receptacle # (base or manifold) NOTE: 0614, 5, 6 double solenoid valves 5 Wire lug # EXMLE K Mark lus 6 single solenoid valve unit with plug in assembly 062RS721JL Single pressure regulator Type RS + speed control sandwich mounted on a 1/4 NTF Flexilok manifold with side ports and push in fittings. EXMLE ORDER: Valve: K 120/60 Regulator: 062RS721JL SSEMLED M a r k l u s 6 r e g u l a t o r k i t s & s e r v i c e p a r t s R e g u l a t o r s e r v i c e k i t R e g u l a t o r u n i t k i t (0 30 SIG) (includes all parts marked with an ) * (includes regulator assembly, gaskets, screws) (0 100 SIG) DET REQ D. RT NME RT 1 1 Regulator ody * 2 1 Spring * 3 1 oppet ssembly oppet Seat * 5 1 O Ring * 6 1 Seal U acking iston Spring 0 30 SIG SIG Metering Screw Spring Guide * 11 1 earing onnet Knob Screw Label * 16 1 Gasket Screw Lockwasher
11 M R K l u s 6 M a r k l u s 6 m a n i f o l d a c c e s s o r y k i t s E n d p l a t e k i t s 1/4 NTF G 1/ G 1/ G galleries with M25 metric conduit G galleries with 3/4 NTF conduit 3 RT NUMER DET. REQ D RT NME NTF G Tap metric conduit G Tap NTF conduit 1 1 Left End late Screw Lockwasher ipe lug Nut Gasket Right End late l a n k s t a t i o n p l a t e k i t l o c k i n g d i s c k i t (used to block gallery) DET. NO REQ D. RT NME RT 1 1 lank Station late Gasket Screw Lockwasher S p e e d c o n t r o l k i t w i t h p l u g C REF D 1 2 DET DET. NO REQ D. RT NME RT 1 1 locking Disc O ring Seal REQ D. RT NME RT 1 1 Metering Screw Metering Screw not shown 2 Nylon Rod for used w/metering screws Speed Control ody (not sold separately 4 1 Gasket Screw lug Receptacle ssembly Dimensions C D inches (mm) (13.5) (25.7) (35) (23) MRK +6
12 MRK +6 M a r k l u s 6 a c c e s s o r y k i t s (continued) d a p t o r k i t s w i t h e n d p l a t e s Mark 6 LEFT* of Mark 15 (NTF) includes Kit # # (Mark +6 left adaptor, screws, seals) + Mark 6 left end plate & Mark 15 right end plate Mark 6 RIGHT* of Mark 15 (NTF) includes Kit # # (Mark +6 right adaptor, screws, seals) + Mark 6 right end plate & Mark 15 left end plate * left/right when viewed from the cylinder ports of assembly T e r m i n a l b l o c k k i t S o l e n o i d p i l o t a s s e m b l i e s Spade accepts.110 Faston Series Receptacle RED (+) WHITE ( ) ORNGE ( ) (COMM) LCK (+) Override Description 120/60 V C 24 VDC Flush non locking override w/light (standard) Flush locking override w/light (add option 011 to valve no.) C Volts Input Solenoid Wiring DC Volts Input Mark +6 left end plate Mark +6 to 15 left adaptor Mark 15 right end plate DET Flush non locking manual override (standard) Mark +6 Mark +6 Mark 15 Mark 15 REQ D. RT NME RT 1 1 Terminal lock Screw Terminal Clip Nut DET 1 2 REQ D. RT NME RT 1 2 Screw Gasket
13 M a r k l u s 6 b a s e a s s e m b l y k i t s 14 E WHITE ( ) RED (+) ORNGE ( ) 10 (COMM) DET REQ D. M R K l u s 6 RT NME 1 1 ase (not sold separately) NTF RT G T RT **2 5 Tube Cartridge **3 5 Manual Release utton lug in Receptacle Gasket Conduit cover Screw *8 1 lug *9 1 Gasket OMIT Terminal lock ssembly Cup Washer Screw ~13 5 ipe lug: 1/8 1/ lug (M3): * Details 8 & 9 omitted on external pilot option. ** 1/4 push in ports (5) ase Kits # & only. ~ Used on ases w/side & bottom ports, individual exhaust only. Used only with external pilot supply option ase Description 1/8 NTF 1/4 NTF G 1/8 G 1/4 1/4 ush In 3 & 3C ases: side ports only, individual exhaust & 3D ases: side & bottom ports, individual exhaust N/ 3 + external pilot option external pilot option N/ M a r k l u s 6 F l e x i l o k E LCK (+) View shown with conduit cover removed m a n i f o l d k i t s 9 RED (+) View shown with conduit cover removed WHITE ( ) ORNGE ( ) (COMM) LCK (+) DET REQ D. RT NME RT 1 2 Screw Lockwasher Nut lug (M5 external pilot) Gasket lug in Receptacle Manifold lock (not sold separately) 8 1 Cup Washer Screw Gasket Conduit Cover Terminal lock ssembly Screw lug: 1/8 NTF 1/4 NTF G 1/8 G 1/ *Used on #15 Flexiloks only (3 plugs supplied on #15 with bottom port option) Manifold Description 1/8 NTF 1/4 NTF G 1/8 G 1/4 1/4 ush In Fexlilok #11: side cylinder ports Flexilok #15: side & bottom cylinder ports N/ MRK +6 Flexilok #15 + bottom port N/
14 MRK +6 M a r k l u s 6 v a l v e s e r v i c e k i t s a n d p a r t s 2 p o s i t i o n DET. Kit No. MK6 K1* (for models 0614, 0624) Kit No. MK6 K2* (for models 0614, 0624) REQ D. RT NME RT 1 1 Spring Cover Screw ssembly * 3 2 Gasket (valve to cover) Valve ody (not sold separately) 5 1 Nameplate Screw ssembly * 7 2 umper * 8 1 Spring * 9 6 Seals Spool & Sleeve ssembly * 11 1 Detent ody * 12 1 Spacer Solenoid Capsule ssembly See p.12 * 14 1 Gasket (valve to mounting) Wire lug ssembly Electrical Receptacle * Indicates parts included in service kit. DET. REQ D. RT NME RT 1 2 Solenoid Capsule ssembly See p.12 * 2 2 Gasket (valve to solenoid) Nameplate * 4 1 Spacer Screw ssembly Valve ody (not sold separately) * 7 6 Seals Spool & Sleeve ssembly * 9 2 umper * 10 1 Detent ssembly * 11 2 Spacer * 12 1 Gasket (valve to mounting) Wire lug ssembly Electrical Receptacle * Indicates parts included in service kit. Spool & sleeve assemblies are precision matched sets & include (6) seals; spools are not interchangeable.
15 M a r k l u s 6 v a l v e s e r v i c e k i t s a n d p a r t s 3 p o s i t i o n DET. Kit No. MK6 K3* (for models 0615, 0625) Kit No. MK6 K3* (for models 0616, 0626) Spool & sleeve assemblies are precision matched sets & include (6) seals; spools are not interchangeable. M R K l u s 6 REQ D. RT NME RT 1 2 Solenoid Capsule ssembly See p.12 * 2 2 Gasket * 3 1 Nameplate Valve ody (not sold separately) 5 6 Seal * 6 1 Spool & Sleeve ssembly Screw ssembly Spring Retainer * 9 2 Spring * 10 2 Spacer * 11 2 umper * 12 1 Gasket Wire lug ssembly Electrical Receptacle * Indicates parts included in service kit. DET. REQ D. RT NME RT 1 2 Solenoid Capsule ssembly See p.12 * 2 2 Gasket * 3 1 Nameplate Valve ody (not sold separately) 5 6 Seal * 6 1 Spool & Sleeve ssembly Screw ssembly Spring Retainer * 9 2 Spring * 10 2 Spacer * 11 2 umper * 12 1 Gasket Wire lug ssembly Electrical Receptacle * Indicates parts included in service kit. MRK +6
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