ICT in Forest machines SDC

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1 ICT in Forest machines SDC 9/ Peter Assarsson General Manager - Control Systems Komatsu Forest This is Komatsu Forest Business The information How can it be used The product (Demo) SDC Komatsu

2 This is Komatsu Forest We are Komatsu Forest Comprehensive range of forestry equipment, service and spare parts for modern forestry Aim to maximize the profitability of forestry companies and contractors Ambition to continuously improve and further develop Forestry Quality our ability to meet customer requirements This is Komatsu Forest Business The information How can it be used The product (Demo) SDC Komatsu

3 This is Komatsu Forest Production Unit Umeå, Sweden Corporate HQ Corporate functions Customer Service Business R&D Production Unit Chattanooga, Tennessee, USA Komatsu Forest Russia Komatsu Forest Norway Komatsu Forest Finland Komatsu America Komatsu Forest UK Komatsu Forest Germany Komatsu Forest Brasil Komatsu Forest Australia and New Zealand

4 This is Komatsu Forest Company, important dates 1961: Umeå Mekaniska established 1976: Acquired by Volvo BM 1979: Collaboration, Volvo BM - Valmet 1986: Umeå Mekaniska acquired by the Finnish stateowned company, Valmet 1988: Umeå Mekaniska renamed Valmet Logging AB 1994: Structuring of Finnish state-owned companies. Valmet Logging becomes SISU Logging 1997: Acquired by Partek and becomes Partek Forest AB 2004: Acquired by Komatsu Ltd and becomes Komatsu Forest 2011: Product name change, Valmet becomes Komatsu 2012: Komatsu Forest acquire Log Max AB 2013: Komatsu Forest Sweden co-organized with Komatsu Forest AB

5 This is Komatsu Forest Komatsu Ltd World s second-largest manufacturer of construction, mining and building machines Founded in the Japanese city of Komatsu in 1921 Net sales 2012, USD 20,7 billion 47,000 employees (2012) 54 factories, worldwide

6 This is Komatsu Forest Forwarders Productive in a class of its own Reliable and dependable High performance operator environment and ergonomics Easy to service: Among others, small number of lubrication points. ORFS couplings

7 This is Komatsu Forest Wheeled harvesters Leading-edge harvester technology Market leading work environment Leveling, rotating cab with crane mounted on the cab Stable, ergonomic and productive Reliable, maintenance-friendly and fuel efficient 901TX

8 This is Komatsu Forest Tracked harvesters/feller bunchers Impressive stability Ergonomics and economics Strong, robust machines for maximum efficiency Gets the job done, regardless of terrain Harvesters Feller bunchers XT430 XT445L XT450L XT430 XT445L XT450L

9 This is Komatsu Forest Harvesting heads High productivity Easy to service Strong, fast, and robust High precision and measurement accuracy 340 S92 C S C E P C202E 398

10 This is Komatsu Forest Excavators for forestry work Harvesters, processors, stump puller or log loaders Designed for forestry work in tough conditions High reliability and easy to service Productivity and profitability PC200 Harvester PC200 Processor PC210 Stump puller PC200 Log loader

11 Business Machine owner Provided Services! Product segmentation More advanced Advanced Plus Advanced Basic Remote access to machine SW upgrade Operation follow-up Shift-time Interrupts Full production Mechanical availability Key figures Machine on map Area and event reports Service monitor Other machines Web site with information and key data Automatic handling of data/information from machine Internet in machine Remote support from experts

12 The information What information? Operation follow-up Stand still tracking What is it used for Environment Driver behavior Settings What is produced Production Consumptions Fuel Spare parts Consumables Production layer Positions Tracks Geographical information Status Sensor data Etc This is Komatsu Forest Business The information How can it be used The product (Demo) SDC Komatsu

13 The information Operation follow-up Operation follow-up shift/operator/work area Time spent on what work Start Processing 06:00 Transport Road travel Other work Operator 1 Automatic detection of interruption Operator input Required interrupt causes Additional information Work time Status Login time and logout time Fuel consumption Distance traveled Standardized information (Skogforsk, StanForD standard) Work Break Input needed Rep air Work Operator 2 Maintene ns Start 13:00 End 13:30 Maintenen s Processing Work Break Work Terrain driving Input needed Processing Terrain driving Processin g End 20:00

14 The information Detailed production 120 stems per hour work cycles Processes 0,7Miljon stems per year Work area/operator/shift Tree species* Quality* Log length Diameters Product Volume Energy wood - branches and needles Harvesting coordinate Multi stem handled Standardized information (Skogforsk, StanForD standard) *Operator entered Pine Spruce Hardwood 1 Hardwood 2 Timber 1 Timber Pulp 1 Pulp 1 Timber 2 Small timber Pulp 2 Pulp 2 Small timber Special 1 Special 1 Special 2 Special 2 Waste timber Waste timber Pulp 1 Pulp 1 Pulp 2 Pulp 2 Rotten Rotten

15 The information Machine status data Alarm Sensor data Temperature Engine Oil, Engine water, Hydraulic oil Pressure Hydraulic Flow Voltage Battery RPM Engine at working rev Actuators Movement time Machine movement per engine hour Duty cycles Processing a tree Speed Cutting Feeding Knife 15

16 The information Geographical information Terrain driving Processing Transport Other work Breaks Tree position Crane zone Layers Map Object boundaries Production layer Machine track layer Crane zone layer Break layers MaxiN Software from Komatsu Transfer of GIS layers between forest machines

17 How can it be used How can it be used! Time Consumption Spare parts This is Komatsu Forest Business The information How can it be used The product (Demo) SDC Komatsu

18 How can it be used Trace time! Why? Why? Helps owner to see if machine has optimal usage. Helps to indicate if driver is a good driver - What is the time spent on! - Does the driver need training? 3% 27% 70% ReverseFeedManual ReverseFeedAutomatic Why? ReverseFeedSpinning 18

19 How can it be used Trace fuel! Driver efficiency Average fuel consumption per stem (dl) 1,45 Average fuel consumption per volume (dl / m3sob) 10,66 Number of stems per processing time (n / minute) 3,135 Volume per processing time (m3sob / minute) 0,426 19

20 The product Demo of MaxiFleet This is Komatsu Forest Business The information How can it be used The product (Demo) SDC Komatsu

21 The product

22 SDC Komatsu SDC Business overlap Machine owner Information extraction Area production Other business relations Forest company Area production Other business relations Forest company Forest owner Machine owner Information extraction Drivers Machine Area production Information to other machines This is Komatsu Forest Business The information How can it be used The product (Demo) SDC Komatsu

23 SDC Komatsu Share data sending to and from machine Dual sending Can be improved so minimal data is transferred? One of the databases replicates the input to the other? Problems: - We uses time based reports - We support more file types

24 SDC Komatsu Time based data vs. area based data Rapport 1 Rapport 2 Rapport 3 Lost How to track that all data has been sent? Verify that one machine has sent all data In this case the time based data is preferred because it is easy to see if there is gaps in the reports Verify that all production has been received from one area? Machine follow-up is time based Easier to extend to the other file types Area 1 Area 2 Area 3

25 SDC Komatsu Quality of data New message If data is missing How do we ensure that we get the data? Can we make a request to the machine for data? If several machines is involved in an area How do we that all machines uses the same Area identification? Area synchronization? Central Area database? Access areas Data request Data Area database

26 Thank you for listening! 26

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