TABLE OF CONTENTS INTRODUCTION. Page 3 LPG SGI CONVERSION KITS. Page 4-5 ECU SET REDUCERS INJECTORS COMPONENTS VENTURI KIT TANKS

Transcription

1

2 Page 2 TABLE OF CONTENTS INTRODUCTION Page 3 LPG SGI CONVERSION KITS Page 4-5 ECU SET REDUCERS INJECTORS COMPONENTS VENTURI KIT TANKS Page 6-7 Page 8-9 Page Page Page 14 Page 15 CNG SGI CONVERSION KITS Page ECU SET REDUCERS INJECTORS COMPONENTS VENTURI KIT CNG TANKS Page Page 20 Page Page Page 28 Page 29 LPG / CNG SERVICE & MAINTENANCE Page 30-31

3 Products Catalogue - LPG & CNG Page 3 WE ARE GASITALY GASITALY is an Italian-based leading company in the world's LPG and CNG autogas conversion markets. Due its dynamic forward-thinking and customer-oriented approach, GASITALY has thrived in recent years, enjoying a consistent and sustainable span of growth, documented by its presence in already more than 30 countries around the world. And it all starts at the headquarters in Brescia (BS), Italy, from where GASITALY has managed to forge a very close relationship with its suppliers, suppliers with renowned experience in the autogas conversion sector, a relationship which entails the active and continuous development of our products. Thus, GASITALY conversion systems are the result of this relationship, of this incessant struggle for success, combining the forefront technological development in the sector with the satisfaction of every customer s needs and expectations. GASITALY is proud to continuously provide the most up-to-date innovative solutions to both conversion centers and OEMs around the world, and this strong determination is set to endure. From its catalogue, one can realize how remarkable is the variety of conversion systems offered by GASITALY, and all of them state-of-the-art, abiding the international norms R110, R67-01 and ISO 15500, and respecting even the most recent European safety and environmental regulations. GASITALY envisions a future where it will always remain as the safest, the most reliable, the most customer-focused and the most environment-friendly autogas conversion systems global provider. A future where GASITALY continuously provides innovative and diversified autogas conversion products and services, continuous delivers superior solutions globally, empowering the people by doing so at the lowest possible cost. Efficient, safe, reliable, but also dynamic, innovative, dedicated, GASITALY and its team are well mirrored in the top Italian quality standard of all the components and all the assistance offered worldwide. The most innovative alternative energy conversion systems, the most attentive global assistance and the most cost effective solution, all bear one name worldwide:

4 Page 4 GASITALY LPG SGI CONVERSION KITS GASITALY LPG SGI conversion systems are fully compatible with all the types of sequential injection engines. The adoption of sequential gas injection for petrol engines has various advantages: optimal fuel dosage achieving mixtures with the correct stoichiometric ratio; excellent fuel consumption; reduced pollutant emissions; improved performance. To convert an injection engine from petrol to LPG, it is necessary to use a an electronic control unit (ECU) alongside the original petrol ECU, the gas injectors, the LPG gas regulator, the gas filter and other components. These are the four main components of a conversion system and form the GASITALY LPG SGI MINI KIT, which is the core of our the FRONT and FULL KITS. MINI FRONT FULL ECU SET REDUCERS INJECTORS FILTER ECU SET REDUCERS INJECTORS FILTER HOSES MOUNTING SET ECU SET REDUCERS INJECTORS FILTER HOSES MOUNTING SET COPPER PIPE MULTIVALVE FILLING SET All GASITALY kits are available with a wide range of different combinations, according to your preference. These options are explored in the next pages.

5 Products Catalogue - LPG & CNG Page 5 GASITALY LPG SGI CONVERSIONS KITS GASITALY LPG SGI MINI KIT GASITALY LPG SGI FRONT KIT GASITALY LPG SGI FULL KIT In order to complete the GASITALY LPG SGI FULL KIT conversion system, it is only needed to add an LPG tank and your retrofit will be fully equipped. GASITALY also offers a wide range of GASITALY LPG TANKS.

6 Page 6 GASITALY LPG SGI ECU SET - F1 SYSTEMS F1 COMPACT Compact design with integrated MAP and Temperature Sensor (also available without Integrated MAP Sensor) Also Including Switch and Harnesses Available ONLY for 4 cylinders F1 STANDARD Modern design for superior performance Also including MAP and Temperature sensor, Switch and Harnesses Available for cylinders F1 OBD The F1 now available with OBD functions and new software Also including MAP and Temperature sensor, Switch and Harnesses Available for cylinders All F1 systems use an user-friendly software structure. F1 COMPACT & F1 STANDARD F1 OBD

7 Products Catalogue - LPG & CNG Page 7 GASITALY LPG SGI ECU SET - F5 SYSTEMS F5 COMPACT Developed by AEB, with compact design with integrated MAP and Temperature Sensor Also Including Switch and Harnesses Available ONLY for 4 cylinders F5 CLASSIC Developed by AEB Also including MAP and Temperature sensor, Switch and Harnesses Available ONLY for 4 cylinders F5 OBD II Developed by AEB, with OBDII functions Also including MAP and Temperature sensor, Switch and Harnesses Available for cylinders All F5 Systems share the same user-friendly software structure and flexibility.

8 Page 8 GASITALY LPG SGI REGULATORS - 4 CYLINDERS ENGINES GASITALY COMPACT Engine power up to 190 HP Suitable Working Temperature: -10 C to +120 C Homologation ECE R67-01 GASITALY GAMA Engine power up to 200HP Suitable Working Temperature: -10 C to +120 C Homologation ECE R67-01 Available in HP version up to 300 HP TOMASETTO ALASKA Engine power up to 135HP Suitable Working Temperature: -10 C to +120 C Homologation ECE R67-01 GASITALY SOLO Engine power up to 100 / 140 / 220 HP Suitable Working Temperature: -10 C to +120 C No inside diaphragm Homologation ECE R67-01

9 Products Catalogue - LPG & CNG Page 9 GASITALY LPG SGI REGULATORS - 6 & 8 CYLINDERS ENGINES TOMASETTO ARTIC Engine power up to 240HP Suitable Working Temperature: -25 C to +120 C Homologation ECE R67-01 TOMASETTO ANTARTIC Engine power up to 385HP Suitable Working Temperature: -25 C to +120 C Homologation ECE R67-01 GURTNER VAPOJET LUX Engine power up to 310HP Suitable Working Temperature: -40 C to +120 C Homologation ECE R67-01

10 Page 10 GASITALY LPG SGI INJECTORS RAIL IG1 Injector Body shaped in Aluminum Coil Resistance: 3 Ohm (also available in 2 Ohm) Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -20ºC +120º C Available in Single, 2, 3 and 4 Injector Sets RAIL IG5 NOUMEA Injector Body shaped in plastic polymer Coil Resistance: 3 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -20ºC +120º C Available in Single 2, 3 and 4 Injector Sets VALTEK TYPE 30 Injector Body shaped in Aluminum Coil Resistance: 3 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets VALTEK TYPE 34 Injector Body shaped in plastic polymer Coil Resistance: 2,5 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets

11 Products Catalogue - LPG & CNG Page 11 GASITALY LPG SGI INJECTORS VALTEK TYPE 37 Injector Body shaped in plastic polymer Coil Resistance: 3 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets GASITALY FAST Injector Body shaped in special mixture steel Coil Resistance: 1,9 Ohm Calibrated Hole Range For Nozzles: 1mm-2,8 mm Working Temp: -20ºC +120º C Available in Single, 2, 3 and 4 Injector Sets AEB SILENCE Injector Body shaped in Aluminum Coil Resistance: 2 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets

12 Page 12 GASITALY LPG COMPONENTS GASITALY GAS FILTER Disposable LPG dry gas filter set, one side clipped. Class 2. Work temperature range from -40 C to 120 C. Classification pressure 450 kpa. Homologation ECE R R110 GASITALY RUBBER HOSES According to the standards ECE R67-01and ECE R110 Available in the following diameters (mm): 4x10, 5x11, 6x13, 10x17, 12x19, 17x24, 19x27 GASITALY MOUNTING SET All the components are according to the standards ECE R67-01 and ECE R110 Available for 4, 6 and 8 Cylinder Engines GASITALY COPPER PIPE Copper pipe with diameter 6mm or 8mm for LPG gas Approval: ECE R67-01

13 Products Catalogue - LPG & CNG Page 13 GASITALY LPG COMPONENTS TOMASETTO AT02 MULTIVALVE Filling speed: 17/18 lt/min at 10 bar Coil voltage: 12 V DC (24 V on demand) Outlet fitting: M10x1, 6mm pipe (M12x1, 8mm pipe on demand) Available for CYLINDRICAL and TOROIDAL tanks TOMASETTO FILLING SET Complete LPG filling unit Available for Petrol door and Bumper, in several models and adapters used worldwide Approval: ECE R67-01 FARO THERMOPLASTIC HOSES Diameters: 6 and 8 mm Homologation ECE R67-01 OMB ALFEA SOLENOID VALVE Automatic cut-off solenoid valve - 12 volts Max working pressure : 30 bar Max working temperature : -20 C +120 C Homologation ECE R67-01 Available in different thread connections Also available in BFC version

14 Page 14 GASITALY LPG VENTURI FULL KIT GASITALY Venturi / Carburetor conversion systems are fully compatible with all the types of monopoint/carburetor engines. List of components: - Gasitaly LPG 88 electronic regulator - Gasitaly Petrol/Gas switch - Gasitaly Gas Filter - Tomasetto Multivalve w/sensor - Gasitaly copper pipe 6mm x 6m - Gasitaly copper pipe 8mm x 1,5m - Kit assembly set - Hoses for gas and water MAIN COMPONENTS GASITALY LPG VENTURI FULL KIT GASITALY LPG 88 ELECTRONIC REGULATOR TOMASETTO MULTIVALVE WITH SENSOR GASITALY PETROL /GAS SWITCH

15 Products Catalogue - LPG & CNG Page 15 GASITALY LPG TANKS GASITALY supplies a wide range of LPG tanks, cylindrical and toroidal, in different sizes, from 10 to 142 Liters. Below there is a table of the common sizes and all the sizes may be found at and CYLINDRICAL TANKS TOROIDAL TANKS TANK CODE DESCRIPTION TANK CODE DESCRIPTION GI244B037 Ø 244X LT GI550I031 Ø 550X LT GI244B041 Ø 244X LT GI550I036 Ø 550X LT GI270B041 Ø 270X LT GI570I034 Ø 570X LT GI270B047 Ø 270X LT GI570I038 Ø 570X LT GI315B032 Ø 315X LT GI600I041 Ø 600X LT GI315B041 Ø 315X LT GI600I047 Ø 600X LT GI315B050 Ø 315X LT GI630I047 Ø 630X LT GI315B061 Ø 315X LT GI630I052 Ø 630X LT GI650I056 Ø 650X LT

16 Page 16 GASITALY CNG SGI CONVERSION KITS GASITALY CNG SGI conversion systems are fully compatible with all the types of sequential injection engines. The adoption of sequential gas injection for petrol engines has various advantages: optimal fuel dosage achieving mixtures with the correct stoichiometric ratio; excellent fuel consumption; reduced pollutant emissions; improved performance. To convert an injection engine from petrol to CNG, it is necessary to use an electronic control unit (ECU) alongside the original petrol ECU, the gas injectors, the CNG gas regulator, the gas filter, the manometer and other components. These are the five main components of a CNG conversion system and form the GASITALY CNG SGI MINI KIT, which is the core of our the FRONT and FULL KITS. MINI FRONT FULL ECU SET REDUCERS INJECTORS MANOMETER FILTER ECU SET REDUCERS INJECTORS MANOMETER FILTER HOSES MOUNTING SET ECU SET REDUCERS INJECTORS MANOMETER FILTER HOSES MOUNTING SET STEEL PIPE FILLING VALVE All GASITALY kits are available with a wide range of different combinations, according to your preference. These options are explored in the next pages.

17 Products Catalogue - LPG & CNG Page 17 GASITALY CNG SGI CONVERSION KITS GASITALY CNG SGI MINI KIT GASITALY CNG SGI FRONT KIT GASITALY CNG SGI FULL KIT In order to complete the GASITALY CNG SGI FULL KIT conversion system, it is only needed to add an CNG tank and your retrofit will be fully equipped. GASITALY also offers a wide range of GASITALY CNG TANKS.

18 Page 18 GASITALY CNG SGI ECU SET F1 SYSTEMS F1 COMPACT Compact design with integrated MAP and Temperature Sensor (also available without Integrated MAP Sensor) Also Including Switch and Harnesses Available ONLY for 4 cylinders F1 STANDARD Modern design for superior performance Also including MAP and Temperature sensor, Switch and Harnesses Available for cylinders F1 OBD The F1 now available with OBD functions Also including MAP and Temperature sensor, Switch and Harnesses Available for cylinders All F1 systems use an user-friendly software structure. F1 COMPACT & F1 STANDARD F1 OBD

19 Products Catalogue - LPG & CNG Page 19 GASITALY CNG SGI ECU SET - F5 SYSTEMS F5 COMPACT Developed by AEB, with compact design with integrated MAP and Temperature Sensor Also Including Switch and Harnesses Available ONLY for 4 cylinders F5 CLASSIC Developed by AEB Also including MAP and Temperature sensor, Switch and Harnesses Available ONLY for 4 cylinders F5 OBD II Developed by AEB, with OBDII functions Also including MAP and Temperature sensor, Switch and Harnesses Available for cylinders All F5 Systems share the same user-friendly software structure and flexibility.

20 Page 20 GASITALY CNG REDUCERS TOMASETTO SGI AT12 Engine power up to 250HP Suitable Working Temperature: -10 C to +120 C Homologation ECE R and ISO GASITALY SGI XENON HP Engine power up to 250HP Suitable Working Temperature: -40 C to +120 C Homologation ECE R and ISO TOMASETTO SGI AT12 HP Engine power up to 400HP Suitable Working Temperature: -10 C to +120 C Homologation ECE R and ISO TOMASETTO TRADITIONAL AT04 Engine power : 100 / 140 / 150 HP Homologation ECE R and ISO 15500

21 Products Catalogue - LPG & CNG Page 21 GASITALY CNG SGI INJECTORS RAIL IG1 Injector Body shaped in Aluminum Coil Resistance: 3 Ohm (also available in 2 Ohm) Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -20ºC +120º C Available in Single, 2, 3 and 4 Injector Sets RAIL IG5 NOUMEA Injector Body shaped in plastic polymer Coil Resistance: 3 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -20ºC +120º C Available in Single 2, 3 and 4 Injector Sets VALTEK TYPE 30 Injector Body shaped in Aluminum Coil Resistance: 3 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets VALTEK TYPE 34 Injector Body shaped in plastic polymer Coil Resistance: 2,5 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets

22 Page 22 GASITALY CNG SGI INJECTORS VALTEK TYPE 37 Injector Body shaped in plastic polymer Coil Resistance: 3 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets GASITALY FAST Injector Body shaped in special mixture steel Coil Resistance: 1,9 Ohm Calibrated Hole Range For Nozzles: 1mm-2,8 mm Working Temp: -20ºC +120º C Available in Single, 2, 3 and 4 Injector Sets AEB SILENCE Injector Body shaped in Aluminum Coil Resistance: 2 Ohm Calibrated Hole Range For Nozzles: 1mm-3,5 mm Working Temp: -40ºC +120º C Available in Single, 2, 3 and 4 Injector Sets

23 Products Catalogue - LPG & CNG Page 23 GASITALY CNG COMPONENTS AEB PRESSURE GAUGE WITH ELECTRICAL OUTPUT (MANOMETER) Non-contact opto-sensor (wear-free) Robust steel case Nominal size 50 Scale range bar Homologation ECE R GASITALY GAS FILTER Disposable LPG dry gas filter set, one side clipped. Class 2. Work temperature range from -40 C to 120 C. Classification pressure 450 kpa. Homologation ECE R R110 GASITALY RUBBER HOSES According to the standards ECE R110 and ECE R67-01 Available in the following diameters (mm): 4x10, 5x11, 6x13, 10x17, 12x19, 17x24, 19x27 GASITALY MOUNTING SET All the components are according to the standards ECE R110 and ECE R67-01 Available for 4, 6 and 8 Cylinder Engines

24 Page 24 GASITALY CNG COMPONENTS CNG STEEL PIPE Seamless steel pipe diameter 6x1mm with PVC covering, in 6 meter rolls, in accordance with the standard ISO part 16 for CNG systems. Welded steel pipe diameter 6x1 mm with PVC covering, in 6 meter rolls, in accordance with the standard ISO part 16for CNG systems. OMB ARGO NGV1 COMPACT FILLING VALVE Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R OMB ARGO NZ FILLING VALVE Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R OMB ARGO RU FILLING VALVE Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R110-00

25 Products Catalogue - LPG & CNG Page 25 GASITALY CNG COMPONENTS TOMASETTO NGV1 FILLING VALVE Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R TOMASETTO PICO-NZ FILLING VALVE Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R TOMASETTO RU FILLING VALVE Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R OMB MANUAL TANK VALVE ALFA NEW Vented manual valve with a 90 configuration, closing with only 180 rotation Safety type : Available without safeties or with a combination of thermal / excess flow / burst disk Homologation ECE R and ISO 15500

26 Page 26 GASITALY CNG COMPONENTS OMB MANUAL TANK VALVE LIGHT Vented manual valve with a 90 configuration. Safety type : Available without safeties or with a combination of thermal / excess flow / burst disk Homologation ECE R and ISO OMB AUTOMATIC ELECTRIC TANK VALVE MOON Compact size vented automatic solenoid valve Safety type : Available without safeties or with a combination of thermal / excess flow / burst disk Homologation ECE R and ISO TOMASETTO MANUAL TANK VALVE Unvented manual valve with a 90 configuration. Safety type : Available without safeties or with a combination of thermal / excess flow / burst disk Homologation ECE R and ISO TOMASETTO MANUAL TANK VALVE LIGHT Unvented manual valve with a 90 configuration. Safety type : Available without safeties or with a combination of thermal / excess flow / burst disk Homologation ECE R and ISO 15500

27 Products Catalogue - LPG & CNG Page 27 GASITALY CNG COMPONENTS TOMASETTO AUTOMATIC TANK VALVE Vented automatic solenoid valve Safety type : Available without safeties or with a combination of thermal / excess flow / burst disk Homologation ECE R and ISO OMB APUS CUT-OFF SOLENOID VALVE Automatic cut-off solenoid valve - 12/24 volts Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R and ISO TOMASETTO CUT-OFF SOLENOID VALVE Automatic cut-off solenoid valve - 12/24 volts Max working pressure : 260 bar Max working temperature : -40 C +120 C Homologation ECE R and ISO 15500

28 Page 28 GASITALY CNG VENTURI KIT GASITALY Venturi / Carburetor conversion systems are fully compatible with all the types of monopoint/carburetor engines. List of components: - Tomasetto AT04 electronic regulator - AEB 725A Petrol / Gas switch - Gasitaly Gas Filter - AEB Pressure Gauge with Electrical Output (Manometer) - Steel Pipe - Filling Valve - Cut-Off Valve - Kit assembly set - Hoses for gas and water MAIN COMPONENTS GASITALY CNG VENTURI FULL KIT TOMASETTO AT04 ELECTRONIC REGULATOR AEB PRESSURE GAUGE WITH ELECTRICAL OUTPUT (MANOMETER) AEB 725A PETROL /GAS SWITCH

29 Products Catalogue - LPG & CNG Page 29 GASITALY CNG TANKS GASITALY supplies a wide range of CNG cylindrical tanks in different sizes. Find below a table of common sizes, other sizes are also available on demand. CYLINDER TYPE (STADARD) GI20-V-279A (GB17258) GI20-V-232A (ISO11439) GI20-V-325A (ISO11439) GI20-V-356A (ISO11439) GI20-V-406A (ISO11439) WORKING PRESSURE (MPa) HYD. TEST PRESSURE (MPa) NOMINAL OUTER DIAMETER (mm) DESIGN WALL THICKNESS (mm) MATERIAL 20 33, ,8 30CrMo ,5 34CrMo ,2 34CrMo ,2 34CrMo ,85 34CrMo4 VOLUME (L) NOMINAL LENGHT (mm) NOMINAL WEIGHT (kg) ,

30 Page 30 LPG / CNG SERVICE & MAINTENANCE AEB214 OBDII TROUBLE SHOOTING HAND-HELD TESTING UNIT OBDII Diagnostic Hand-held used for viewing the selfdiagnostic parameters of modern cars that use the OBDII (American standard) and EOBD (European standard) systems. FLASHLUBE ELECTRONIC VALVE SAVER KIT The new Flashlube Electronic Valve Saver Kit is the no fuss way to automatically inject Flashlube directly into your vehicles fuel system. One full reservoir (400ml) in this low maintenance system provides protection for your vehicle for up to 4000 Km. RAIL INJECTORS CLEANING KIT Cleaning kit for LPG and CNG injectors. Designed to clean injectors thoroughly without disassembling them from the vehicle. Suitable for all LPG and Natural Gas injectors and sequential systems operating up to a maximum pressure of 4/5 Bar. TOMASETTO MAINTENANCE KIT FOR LPG REDUCER FiILTER Maintenance kit for LPG Tomasetto Reducer Filter

31 Products Catalogue - LPG & CNG Page 31 LPG / CNG SERVICE & MAINTENANCE TOMASETTO MAINTENANCE KIT FOR LPG REDUCERS Maintenance kit for Tomasetto LPG reducers Available for the models Alaska, Artic and Antartic GASITALY MAINTENANCE KIT FOR LPG REDUCERS Maintenance kit for GASITALY LPG reducers Available for the models COMPACT, GAMA and SOLO TOMASETTO MAINTENANCE KIT FOR CNG REDUCERS Maintenance kit for Tomasetto CNG reducers Available for the models AT12 and AT04

32 Via Perotti Brescia - Italy Tel Fax sales@gasitaly.it GASITALY S.r.l. KAZEUROGAZ GASITALY HELLAS GREECE EKIPGAZ LTD. CO. TURKEY EUROAUTOGAS CO.LTD. THAILAND GREECE KAZAKHSTAN THAILAND TURKEY Web: Web: Web: Web: Doy Korydalloy Ikoniou 1 Koridallos Athens Tel gasitalyhellas@gmail.com Zhunisova street 99 Uralsk Tel. +7 (7112) info@kazeurogaz.com 555/35 On Nut Road Kwaeng Pravet, Khet Pravet BANGKOK Tel info@euroautogas.com Ferhatpasa Mah. Samandira Cad. G-83 Sok. No:48 - Atasehir Istanbul Tel info@ekipgaz.com