Decentralized Servo Technology for a more efficient panel metal bending

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Lionel Doyle
7 years ago
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1 Decentralized Servo Technology for a more efficient panel metal bending 1

2 The project leader Fabio Massari Senior Sales & Key Account Manager, Kollmorgen Italy at Kollmorgen since 2000 KOLLMORGEN is a leading provider of integrated automation and drive systems along with corresponding components for machine builders all over the world. With more than 70 years of Motion Control Design and application experience and deep knowledge of constructing standards and special solutions, Kollmorgen supplies solutions that stand out in terms of performance, quality, reliability and ease of use. 2 2

3 Kollmorgen & Thomson global Kollmorgen Thomson Düsseldorf Gothenburg Tokyo San José Santa Barbara Fond du Lac Marengo Amherst Bohemia Radford France Barcelona UK Kristianstad Stuttgart Brno Wolfschlungen Tianjin Beijing Nagoya Osaka Tijuana Zurigo Milan Istanbul Shanghai Hong Kong Seongnam-city Seoul Mumbai Singapore Sao Paulo Global HQ 3 Application Centers Design & Manufacturing 3

4 Kollmorgen Core Competencies Industrial Automation Automatic Guided Vehicle Controls Drives Motors Power Transmission AGV Controls Solutions Multi-axis Single-axis PLC Programming tools Remote diagnostics Field service tools Servo / PMAC Servo / AC Induction PM Brushless Stepper Direct Drive Rotary Direct Drive Linear Specialty Motors Gearboxes Actuators Linear Units Linear Guides Ball screws System Software Vehicle Hardware Vehicle Software Navigation Design Tools Service Tools 4 4

5 Industries & Target Markets Industrial Automation DA1 FOOD & BEVERAGE Drives with absolute reliability and a special hygiene design with FDA approved materials to drastically reduce cleaning times. MEDICAL Drives and controls for secure and precise medical diagnostics and clinical therapy. Certified to EU Directive RoHS and medical device standard IEC ROBOTICS Synchronous servo motors specifically optimized for handling technology and robotics provide more output in less space. PACKAGING & CONVERTING Production with precisely reproducible quality, highest throughput, and flexibility. METAL FORMING Highly-precise drives for the hygienic design industry provide perfect quality and higher output with minimal waste. 5 5

6 Diapositiva 5 DA1 prendere foto dal sito Elisabetta.Redaelli; 02/11/2015

7 Product portfolio Industrial Automation CONTROLS HMI user interface AKD PDMM programmable Servo Drive AKT Advanced Kollmorgen Terminals KSM Safety Solutions DRIVES KCM Energy Storage Device AKD Servo Drive AKD-N Distributed Servo Amplifier CONNECTIONS MOTORS AKM Servo Motor AKM Washdown Servo Motor AKM Washdown Food Servo Motor AKMH Stainless Servo Motor AKM Gearmotor CDDR Direct Drive KBM Frameless Direct Drive IC Linear Direct Drive 6 TRANSMISSIONS 6 Planetary Gearheads: VTRUE, XTRUE, AquaTRUE PLA Actuators Sliding Systems Linear Guides & Screws

8 Product portfolio AGV SOFTWARE HARDWARE 7 7

9 Customer s requirements A strong reduction in energy consumption Target -30% A modular concept & production A simplified machine design 8 8

10 AKD-N Decentralized Servo Drives Removed from the cabinet and installed straight to the machine: with decentralized servo regulators AKD-N we reduced cabinet space and at the same time ensure smarter automation with 80% fewer cables. The Advantages More compact machines by reducing the size of the control cabinet Lower power consumption reducing the power of the air conditioning device inside the cabinet Quicker commissioning times and reduction of the 9 connections mistake by, significantly, reduction of cables installation Maximum levels of freedom when selecting motors Modular Machine Design due to daisy chain cabling 9

11 KBM Frameless Direct Drive Motor KBM series reveal their full strength when space is really tight into the machines. They save lots of space because they can be assembled directly on the drive axis. In many applications there is no need for the gears at all. Replaced conventional motor and custom gear head 20% energy consumption reduction plus 30% improvement in duty cycle 10 10

12 AKD-N distribute solution: advantages The new series of Kollmorgen AKD-N reduces costs at all stages of design, production and after-sales. SPACE REDUCTION for the cabling inside the machine: In a decentralized solution, of 1 power module centralized AKD-C in the electric servo controllers and 7 decentralized into two groups with three and four axes, the distance of the cables laid between the motor and the regulator takes only 40 meters 11 a saving of 140 meters = approximately 71% 11

13 AKD-N distribute solution: advantages New 12 a saving of 140 meters, approximately 71% Patented hybrid cable: the smallest diameter cable available in the market, only 11mm 12

14 AKD-N distribute solution: advantages 13 13

15 AKD-N distribute solution: advantages Fewer connectors save additional time when ng and Since decades Salvagnini Maschinenbau main focus on new design has been a constant improvement towards a reduction in energy consumption installing, which leads to a reduction in expenditures of 30%. (Cost reductions ranging from 3.5% for smaller Salvagnini machinery up to 10% in systems with higher performance and a higher number of axes). Output = Gained 1.8 Kw / hour (decrease from 6,3 Kw to 4,5 Kw) = -28% 14 14

16 P2lean by Salvagnini Maschinenbau WORLD PREMIÈRE Dr. Wolfgang Kunze, Managing & Technical Director Salvagnini Maschinenbau Alberto Favalessa, Managing Director Kollmorgen IT & CH at the «P2lean» presentation (Euroblech 2014) After the great success production increased by 50% Conversion of «P» machine line into «Lean» concept, immediately started 15 15

17 INTERNATIONAL PRESS Great success in the Italian, Austrian, German, French, UK, Czech, Turkish, US, Indian press 16 16

18 THANK YOU! Contact: Kollmorgen S.r.l. Largo Brughetti 1/B Bovisio Masciago (MB) Italy Phone: Fax: Mail: 17 Visit us: 17

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