Sash Balance and/or Shoe Replacement

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1 and/or Replacement for Andersen Double-Hung Windows and/or Replacement Read all instructions carefully before attempting this procedure. If you have any questions about your ability to complete the procedure, call Andersen at for further direction. Andersen WindowCare service center hours are Monday through Friday, 7AM to 7PM Central Time and Saturday, 8AM to 4PM Central Time. Thank you for choosing Andersen products. Every assembly and installation is different (windloads, structural support, etc.) and, Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. Andersen has no responsibility in regard to the post-manufactured assembly and installation of Andersen products. Use of ladders and/or scaffolding and working at elevated levels may be hazardous. Follow equipment manufacturer's instructions for safe operation. Use extreme caution when working around window and door openings. Falling from opening may result in personal injury or death. Improper use of hand or power tools could result in personal injury and/or product damage. Follow equipment manufacturer's instructions for safe operation. Always wear safety glasses. Weight of window and door unit(s) and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry, and install window and door unit(s) and accessories. Always use appropriate lifting techniques. Parts Included (1) for Replacement (1) for Replacement Component Identification Tools and Supplies Required Flat Blade Screwdriver (with long handle) Safety Glasses Cam Andersen, the AW logo, and Andersen WindowCare are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation Andersen Corporation. All rights reserved. Instruction Guide Revised 10/26/00 1

2 1. Position for Removal Lift about three inches from sill. (Refer to washing instructions in right-hand corner of head jamb.) Slide both Wash Assists (one for each side) down from top of Side Jamb Liner until they snap in place between the and Side Jamb Liner. and/or Replacement Side Jamb Liner 3 Wash Assist Sill 2. Tilt Down must be at a 90º angle to be removed. Tilt in and down, horizontally, to a 90º angle. 3. Release Retainer Clip Before releasing the sash from jamb liners, make certain sash is properly supported. Failure to support sash may result in serious injury, product and/or property damage. Pivot Pin Using a small screwdriver depress Retainer Clip to release Pivot Pin on. Raise corner two inches above shoe and hold in place. Repeat steps for opposite side of the. 2" 2

3 4. Remove and/or Replacement Use extreme care when working around window opening. Never leave a window opening unattended, especially when children are present. Falling from window opening may result in severe personal injury or death. Pivot Pins When both Pivot Pins are released, lift up and out. 5. Position for Removal if Required Slide Wash Assists back to top of window unit. Position to about five inches from sill. Holding top right-hand side of, depress Side Jamb Liner with one hand and carefully pull inward until it releases from liner. Holding in position, depress left-hand Side Jamb Liner and carefully pull inward. Slide wash assists from top corners down between sash & vinyl until they snap. Pu l sash. Rest lower sash on si l. Slide assists back up. Slide upper sashdown. Depress vinyl channel. Pu l sashout one corner at a time. Wash Assist Side Jamb Liner Side Jamb Liner 3

4 6. Tilt Down and/or Replacement must be at a 90º angle to be removed. Tilt in and down, horizontally, to a 90 degree angle. 7. Release Retainer Clip Before releasing the sash from jamb liners, make certain sash is properly supported. Failure to support sash may result in serious injury, product and/or property damage. Pivot Pin Using a small screwdriver depress Retainer Clip to release Pivot Pin on. Raise corner two inches above the and hold in place. Repeat steps for opposite side of. 2" 8. Remove Use extreme care when working around window opening. Never leave a window opening unattended, especially when children are present. Falling from window opening may result in severe personal injury or death. Pivot Pins When both Pivot Pins are released, lift up and out. 4

5 9. Release Tension on s s are under high tension. Use flat blade screwdriver with long handle so that both hands can be used to release balance tension. Suddenly releasing could damage window unit. Turn Cam 90º with flat blade screwdriver to the unlocked position. Hold screwdriver firmly in Cam and carefully let shoe rise until tension is released. Repeat for other on the same side of unit. Cam and/or Replacement Unlocked Position Locked Position When the sash is tilted in, the Omega Spring Brake engages the side jamb to secure the sash. Cam Omega Spring Brake 10. Remove Jamb Liner Grasp Side Jamb Liner near sill and place your fingers on the inside of Track. Exterior Interior Flex Side Jamb Liner towards interior until the outside of liner releases from kerf. Work fingers up Side Jamb Liner until outer edge is completely released. Remove the Side Jamb Liner. Kerf Track Track Side Jamb Liner Sill Flex Side Jamb Liner towards interior 5

6 11. Remove Old Assembly Note location and orientation of Assembly, Steel S Hook, and Tabs for reference when installing new Assembly in Step 13. If replacing Assembly, unhook Steel S Hook from top of Pocket. Pull Assembly out. If replacing Assembly, the Foam Weatherstrip Plug at top of jamb liner will need to be removed first. Pull Assembly out. Assembly Pocket Steel "S" Hook and/or Replacement Foam Weatherstrip Plug Steel "S" Hook Pocket 12. Disassemble/Assemble Assembly Remove Tab from to separate from. Depending on which component in Assembly needs replacing; replace that part (shoe or balance). Assemble Assembly by inserting Tab into (see Notice in Step 11). Tab Assembly Tab 6

7 13. Install New Assembly Make certain the Steel S Hook engages top of jamb liner on the same side of Pocket (directly above) where the balance tab hooks into the shoe. Install Assembly for upper and lower sashes. Replace Foam Weatherstrip Plug weather-stripping in the upper sash balance pocket. Pocket and/or Replacement Foam Weatherstrip Plug Assembly Steel S Hook (Engages top of Side Jamb Liner) 14. Install Side Jamb Liner Align notch on top of Side Jamb Liner the Head Jamb Liner rib. Push inside edge of Jamb Liner into Wood Stop. Push outside edge of the Jamb Liner into frame. You may need to squeeze the Jamb Liner to get it into place. Rib Notch Head Jamb Liner Side Jamb Liner Frame Side Jamb Wood Stop Push the outside edge of the Side Jamb Liner into the frame Push the inside edge of the Side Jamb Liner into the wood stop 7

8 15. Reset the Cam(s) and/or Replacement s are under high tension. Use flat-bladed screwdriver with long handle so that both hands can be used to release balance energy. Suddenly releasing could damage window unit. Position by inserting screwdriver into Cam and sliding it down until it is about three inches from sill. Turn Cam until the cam opening is on top and shoe is in locked position. Repeat for in opposite jamb. If replacing the Assembly components, repeat Step 15, positioning s about five inches above sill. Cam Unlocked Position Cam Omega Spring Brake Locked Position When the sash is tilted in, the Omega Spring Brake engages the side jamb to secure the sash. 16. Reinstall Follow Steps 1-8 in reverse order to reinstall sash. Gently press down on lower corners of sash to firmly seat sash pivot pin in retaining clips of shoes before rotating sash up. 8

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