Fabricator 252i Portable System Part No. W

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1 MULTI PROCESS WELDING SYSTEM QUICK Specifications PROCESSES MIG (GMAW) Flux Cored (FCAW) Lift TIG (GTAW) STICK (SMAW) APPLICATIONS Light Industrial Manufacturing Mechanical Contractors On-Site & Portable Welding Applications Automotive Repairs & Customization Farms & Ranches Training Institutions Maintenance & Repairs Rated Output 0A 0% Duty Cycle 00A / 0% Duty Cycle 0A 00% Duty cycle MAX. OPEN CIRCUIT VOLTAGE V DC AMPERAGE RANGE -00 A Wire FEED SPEED - 00 ipm (. -. m/min) WEIGHT. lbs (. kg) ORDER INFORMATION Part No: W000 Description: Fabricator i Portable System V Fabricator i Power Supply V ft (. m) Tweco Spray Master 0 Amp MIG Gun V Contact Tips ( each):.00 (0. mm).0 (0. mm) Installed.0 (. mm) V Victor EDGE Argon Flow Gauge &. ft (. m) Hose V Tweco WeldSkill 00 Amp electrode holder with ft ( m) lead Three Process Capability: MIG (GMAW/FCAW), STICK (SMAW), TIG (GTAW). MIG: V Infinite Voltage Control with optimized starting performance. V Inductance Control for arc stability and spatter control. V Tweco MIG Gun w/ ft cable and industry standard Tweco # connection. V Durable Metal Feed Plate features roll drive system, quick change reversible drive rolls and easy-to-set single scaled wire tension knob. V ", ", or " Spool Capacity allows easy installation of wire spool sizes. V Spool Gun ready. STICK: V Adjustable Arc Force Control for optimum STICK electrode performance. V Excellent 00 welding electrode performance. TIG: V Lift TIG Start: Provides TIG arc starting without use of high frequency. Fabricator i Portable System Part No. W000 V Tweco WeldSkill 00 Amp ground clamp with 0 ft ( m) lead V Drive Rolls:.0" /.0" V Groove Lower & Flat Upper (Fitted).0" /.00" /.0" V Groove.0" Flux Cored Roll V Operator s Manual V ft (. m) Power Cord & NEMA -0P 0V AC Plug V.0" (0. mm) Outlet Guide Other Features: V PFC Power Factor Correction: Up to 0% power savings compared to conventional MIG welders. V Digital Meters: Voltage and Amperage; Preview and Hold capability. V Excellent Portability: Lightweight, less than lbs. V Comprehensive Setup Chart: Weld set up guide for optimum welding performance over a wide range of materials and shielding gases. V Trigger Control: T (Latch) eliminates operator fatigue. V Remote Receptacle: Enables connection of remote control devices and Spool Gun. V Quick Change Polarity: Simple quick change polarity (no tools required) from the front of the power source. V Overload Protection: Shuts down the power source to protect the internal electrical components from overheating. V IPS: Suitable for outdoor use. V Advanced Features: Includes Pre & Post Flow, Down Slope, Hot Start, Spot, Stitch, Burn Back, Wire Sharp, Arc Hour Runtime, Run-In Speed. U.S. Customer Care: 00-- / fax 00--0

2 Control Panel Power Indicator The Green power indicator illuminates in the presence of power on the control circuitry Digital Meters WFS / AMPS and Volts Left Knob Adjust weld Process value MIG - Wirefeed speed TIG - Amperage STICK - Amperage Right Knob Primary function to set MIG volts MIG - Push ( sec) for Inductance STICK - Push ( sec) for Arc Force or Dig feature Advanced Feature Button Depress & Release to enter or exit Depress & Hold to purge shielding gas Fault Indicator The Fault will illuminate yellow when any of the faults are detected Process Mode Button Depress to change process: MIG (GMAW/FCAW) TIG (GTAW) STICK (SMAW) Trigger Latch Button Depress to change Trigger Fn: T (On/Off) T (Trigger Hold) - Once the weld arc has started, release the trigger and continue welding - Activate the trigger again or brake the welding arc to finish welding ADVANCED FEATURES The Fabricator i welding characteristics are optimized to supply the best welding performance whether in the MIG, TIG or Stick modes. In those situations when you need more control for special applications or productivity enhancements go to the Advanced Features. FUNCTION MIG TIG STICK DESCRIPTION Operator Controls Local / Remote Local / Remote Local / Remote Determines whether the control is at the machine or from a remote device Preflow Time sec sec. The time shielding gas is turned on before the arc is initiated Hot Start On/Off - Time - Amps Higher burst of amps to help initiate the stick electrode arc Run-In 0-0% Slower or higher percentage of the set wire feed speed before the arc is initiated to optimize arc starting Spot Weld On/Off - Time Enables Spot Welding Stitch Weld On/Off - Time (Stitch/Dwell) Enables Stitch or Skip Welding Down Slope sec. Eliminates the crater that can form at the end of the weld Burnback sec Eliminates the wire from sticking in the weld puddle Wire Sharp OFF / ON Sharpens the wire ensuring good arc start repeatability Postflow Time sec sec. The time shielding gas remains on after arc is turned off Wire Feed Speed Units IPM / mpm Can be set to "Inches per Minute" or "Meters per Minute" Arc Hour Accumulated Run Time 0-0,000 hrs. 0-0,000 hrs. 0-0,000 hrs. Records welding arc time Restore Factory Defaults No / Yes No / Yes No / Yes Returns power source to the original factory settings In addition, the Advanced Features Button can be used to initiate a 0 second gas line purge function to facilitate gas tank connection and setup. Simply press and hold the button for approximately () seconds, gas will purge for (0) seconds. It will stop if pressed again. page U.S. Customer Care: 00-- / fax Canada Customer Care: 0-- / fax 00--

3 System Features Metal Roll wire drive system with quick change drive rolls and single tension arm Comprehensive Welding Setup Chart for welding process parameters Control Panel (Refer Left) MIG Gun Connection, Tweco # pin Remote Receptacle for remote devices or MIG Gun Gas Outlet for Spool Gun or TIG Torch 0 pin Receptacle for Spool Gun Heavy Duty Welding output terminals with polarity reversal capability Multi Process MIG System Packages Fabricator i Portable System* Part No. W000 * MIG System package with out of the box additional Stick welding capabilities Fabricator i Power Supply Tweco WeldSkill 00 Amp Ground Clamp with 0 ft ( m) Lead Victor EDGE Argon Flow Gauge Tweco WeldSkill 00 Amp Electrode Holder with ft ( m) Lead Drive Rolls:.0" /.0" V Groove Lower & Flat Upper (Fitted).0" /.00" /.0" V Groove.0" Flux Cored Roll Contact Tips ( each):.00 (0. mm),.0 (0. mm),.0 (. mm) Outlet Guide,.0" (0.mm) ft (. m) Tweco Spray Master 0 Amp MIG Gun Gas Hose,. ft (. m), Male /- ft (. m) Power Cord and NEMA -0P 0V AC Plug (not shown) Operator s Manual (not shown) Thermal Arc Cap (not shown) page

4 Fabricator i Portable System w/single Cylinder Cart* Part No. W000 Fabricator i Portable System w/dual Cylinder Cart/ Deluxe* Part No. W000 0 Fabricator i Power Supply Single Cylinder Professional Cart Tweco Parts Box Tweco WeldSkill 00 Amp Ground Clamp with 0 ft ( m) Lead Victor EDGE Argon Flow Gauge Tweco WeldSkill 00 Amp Electrode Holder with ft ( m) Lead Drive Rolls:.0" /.0" (0. mm /. mm) V Groove Lower & Flat Upper (Fitted).0" /.00" /.0" V Groove.0" Flux Cored Roll Contact Tips ( each):.00 (0. mm),.0 (0. mm),.0 (. mm) Outlet Guide,.0" (0.mm) ft (. m) Tweco Spray Master 0 Amp MIG Gun Gas Hose,. ft (. m), Male /- Accessory/ Storage Drawer ft (. m) Power Cord and NEMA -0P 0V AC Plug (not shown) Operator s Manual (not shown) Thermal Arc Cap (not shown) * Notes:. The cart is shipped as a flat pack.. Three screws needed to assemble cart.. Three screws needed to fix power supply to cart.. Power Source box and cart box to be strapped together.. Gas cylinder(s) not included Fabricator i Power Supply Dual Cylinder Professional Cart Tweco Parts Boxes (Qty ) TIG Rod Storage Canister Stick Electrode Storage Canister Tweco WeldSkill 00 Amp Ground Clamp with 0 ft ( m) Lead Victor EDGE Argon Flow Gauge (Qty, TIG and MIG) Tweco WeldSkill 00 Amp Electrode Holder with ft ( m) Lead Tweco 00 Amp Spool Gun with ft (. m) Lead Drive Rolls:.0" /.0" (0. mm /. mm) V Grooved Lower & Flat Upper (Fitted).0" /.00" /.0" V Groove.0" Flux Cored Roll Contact Tips ( each):.00 (0. mm),.0 (0. mm),.0 (. mm) Outlet Guide,.0" (0.mm) ft (. m) Tweco Spray Master 0 Amp MIG Gun TIG Torch & Accessories Gas Hoses,. ft (. m), Male.- (Qty ) Accessory/ Storage Drawer ft (. m) Power Cord and NEMA -0P 0V AC Plug (not shown) Operator s Manual (not shown) Thermal Arc Cap (not shown) International Customer Care: 0-- / FAX 0-- page

5 Specifications WELDING DC Maximum Output 00 Amp 0A 0% Duty Cycle MIG (GMAW/FCAW) 00A / 0% Duty cycle Welding F (0 C) 0A 00% Duty Cycle 0A 0% Duty Cycle STICK (SMAW) 00A / 0% Duty cycle Welding F (0 C) 0A / 00% Duty Cycle 0A / 0% Duty Cycle TIG (GMAW) 00A / 0% Duty cycle Welding F (0 C) 0A / 00% Duty Cycle Current Range -00 A MIG Welding Voltage Range -0 V Wirefeed Speed Range -00 ipm (.. m/min) Maximum Plate Thickness /" (. mm) Wire Diameter Range Mild Steel:.0" -.0" (0. -. mm) Stainless Steel:.0" -.0" ( mm) Aluminum: (with Spool Gun).00" - /" (0. -. mm) Flux cored:.00" -.0" (0. -. mm) Fitted Feedroll Suits MIG Wire.0" -.0" (0. -. mm) Warranty Period Years* Approvals IEC 0-, ETL Protection Class IPS dimensions and weight Dimensions H x W x D H." x W 0." x D." (0 mm x 0 mm x 00 mm) Weight. lbs (. kg) Primary Power Primary Voltage Nominal 0/0 VAC Supply Voltage Range - VAC Number of Phases Single Phase Supply Frequency 0/0 Hz Supply Plug NEMA -0P Rated 0 Amps. kva Lead Cord Length ft (. m) Maximum Input Current. Amps Replacement Items & Consumables Tweco Spray Master 0 Amp MIG Gun, ft 00S Nozzle (-0) 0-0 Diffuser (FN) 0-0 Liner (-0-) 0- Contact Tips Tweco -Series Tweco WeldSkill 00 Amp Electrode Holder WSE- Tweco WeldSkill 00 Amp Ground Clamp WSG-0 ESS-FG-0 Argon Flow Gauge 0-0 Gas Hose,. ft Male /- W000 TIG Torch & Accessories W000 Tweco Spool Gun, 00 Amp, ft 0- Basic Utility Cart W000 Single Cylinder Cart W000 Dual Cylinder Cart W000 Roll Cage W00 * Limited Warranty, refer to warranty schedule. DRIVE ROLLS & OUTLET GUIDES TOP FEED ROLL BOTTOM FEED ROLL HARD FLUX CORED FLUX CORED SOFT (0..0) (.00 /.0) (.0) (/") Drive Rolls Wire Size Wire Type Top Feed Roll Bottom Feed Roll.0" (0. mm) HARD " (0. mm) HARD " (0. mm) HARD " (. mm) HARD " (0. mm) FLUX CORED " (0. mm) FLUX CORED " (. mm) FLUX CORED /" (. mm) SOFT Outlet Guides Outlet Guide,.00" -.0" (0. mm -. mm) 0 Outlet Guide,.0" (0. mm) 0 International Customer Care: 0-- / FAX 0-- page

6 ordering information Equipment Option Part No. Description Fabricator i Portable System W000 Includes Fabricator i, Tweco Spraymaster 0 Amp MIG Gun, Victor EDGE Argon Flow Gauge &. ft (. m) Hose, Tweco Electrode Holder & Ground Clamp, Drive Rolls & Contact Tips, Operator s Manual Fabricator i Portable System w/single Cylinder Cart Fabricator i Portable System w/dual Cylinder Cart/Deluxe Accessories W000 W000 Includes contents of W000 with Single Cylinder Cart (W000) Includes contents of W000 with TIG Torch & accy. (W000), Spool Gun (0-) and Dual Cylinder Cart (W000) TIG Torch & Accessories (required for TIG welding) W000 TIG Torch,, ft, SW/CUR Control, pin and accessory kit with /", /", /" thoriated tungstens; /", /", /" collets; /", /", /" collet bodies; No.,, Alumina nozzle; short back cap; long back cap Spool Gun (required for aluminum MIG welding) 0- Tweco Spool Gun 00A, ft (. M) Length, suits " (00 mm) spools Basic Utility Cart W000 Utility Cart, accommodates maximum " diameter cylinder Single Cylinder Cart W000 Single cylinder cart accommodates up to " diameter cylinder with accessory drawer and consumable compartment Dual Cylinder Cart W000 Dual cylinder cart accommodates up to two " diameter cylinders with accessory drawer, consumable compartments and TIG & Stick Rod Holders Roll Cage W00 Protective Roll Cage for skidding or carrying (power supply not included) Foot Control 00 Contactor On/Off and current control with ft cable and -pin male plug Hand Pendant 0-0 Contactor On/Off and current control with ft cable and -pin male plug Helmet TWECO WeldSkill Helmet (USA only) A Global Cutting & Welding Market Leader U.S. Customer Care: 00-- / fax Canada Customer Care: 0-- / fax 00-- International Customer Care: 0-- / FAX 0-- Form No. - (0/0/) 0 Thermadyne Industries, Inc. Printed in U.S.A.

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