THROTTLE MODULES TC1G-01 / 03 (1 / 8, 3 / 8) THROTTLE AND CHECK MODULES TC2G-01 / 03 (1 / 8, 3 / 8)

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1 THROTTLE MOULES - / 3 ( / 8, 3 / 8) THROTTLE AN CHECK MOULES TCG- / 3 ( / 8, 3 / 8) Gasket Specifications / Model Number esignation Up to MPa (363 PSI), 8 L/min (. U.S.GPM) Pub. EC-3 Used as pilot choke valves for solenoid controlled pilot operated directional valves and pilot operated directional valves. Graphic Symbols Size Throttle Modules Throttle and Check Modules Standard With Check Standard (Metre-out) Metre-in P ABT - P A B T TCG- 3 P ABT P ABT P A B T -3-3-C TCG-3 P A B T TCG-3-A Specifications Nominal Flow L/min (U.S.GPM) Max Operating Pressure MPa (PSI) Approx. Mass kg (lbs.) --/9 TCG--/9-3- -/9 TCG-3- -/9 3 (.9) 8 (.) (363).6 (.3).6 (.).6 (3.).8 (.) Model Number esignation F- TC Special Seals Series Number G of -3 Size -C - esign Number esign Standards F-: Special Seals for Phosphate Ester Fluids (Omit if not required) TC: Throttle Module TC: Throttle and Check Module TC: Throttle Module TC: Throttle and Check Module G:Gasket G:Gasket 3 None: Std. None: Std. (Metre-Out) None: Std. C: With Check None: Std. (Metre-Out) A: Metre-in None: Japanese Std. "JIS" and European esign Std. 9: N. American esign Std. No.

2 TCG - / 3 Hydraulic Fluids / Attachment / Instructions Hydraulic Fluids Fluid s Any type of hydraulic fluids listed in the table below can be used. Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 3 or VG 6. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid. Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance. Recommended Viscosity and Oil Temperatures Viscosity ranging between - mm /s ( - 8 SSU). Oil temperatures between -/+ C ( - 8 F). Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above. Control of Contamination ue caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 638-Grade. Use μm or finer line filter. Attachment Bolts If mounting bolts are necessary, order suitable ones selected from the table below. If mounting bolts from other companies are used, their strength must be 8.8 or up ISO standards. Model Numbers Socket Head Cap Screw Japanese Std. "JIS" & European esign Std. N. American esign Std. Qty. Solenoid Operated irectional valve Throttle module or Throttle and check module bolt TC G- TC G-3 M Lg. M6 Lg. No. - UNC -3/ Lg. /- UNC -3/ Lg. Solenoid Operated irectional valve Throttle module or Throttle and check module bolt TC G- TC G-3 M 9 Lg. M6 Lg. No. - UNC 3-3/ Lg. /- UNC Lg. Instructions Flow adjustment Slacken the lock nut and turn the flow adjustment screw clockwise caused the flow rate to decrease After adjustment, be sure to tighten the lock nut. No.

3 TCG - Installation rawings TCG--/9 surface: ISO -AB-3--A (.) Cylinder Port "A" (.6) (.8) (.3). (.9) 3. (.9). (.8). (.) Tank Port "T" Cylinder Port "B".(.) ia. Through Places. (.) 96. (3.8).8 (.). (.6) (.6) 3 (.). (.3) 3. (.8) Pressure Port "P" (.3) 3. (.) Lock Nut (.) Hex. Flow Adjustment Screw 6(.) Hex. 9. (3.6) (.6) (.9) (.98) --/9 Surface (s Furnished) IMENSIONS IN MILLIMETRES (INCHES). (.8) Flow Adjustment Screw 6(.) Hex. Note: For other dimensions, see the figures shown TCG-. No.3

4 TCG -3 Installation rawings TCG-3-/9 TCG-3-A-/9 (.) Cylinder Port "A" 9 (3.6) 9 (.) (.3).8 (.) 3.3 (.) (.6) 6. (.66) 3. (.3) Pressure Port "P" surface: ISO -AC---A (.) 89. (3.) (.6) 6 (.8) 3. (.8). (.8) 6. (.) Cylinder Port "B" Tank Port "T" (.8) ia. Through Places. (.8) 39.3 (.) Lock Nut (.) Hex. Flow Adjustment Screw (.8) Hex. TCG-3... (.3) TCG-3-A... (.83) Surface (s Furnished) (.33) 9. (3.3) (.6) (.) 3 (.6) -3-/9-3-C-/9 With standard sub-plates, the left one of the two tank ports "T" is used but either one may be used. IMENSIONS IN MILLIMETRES (INCHES) (.6) Flow Adjustment Screw (.8) Hex. Note: For other dimensions, see the figures shown TCG-3. No.

5 TCG - / 3 Performance Characteristics Hydraulic Fluid: Viscosity 3 mm /s (6 SSU), Specific Gravity.8 Metred Flow vs. Adjustment Revolutions Pressure rop U.S.GPM L/min 3 - TCG- ifferential Pressure MPa (363 PSI) 6 MPa (3 PSI) 6.3 MPa (9 PSI). MPa (36 PSI). MPa ( PSI). MPa (6 PSI) Fully Open Adjustment Screw Revolutions Pressure rop P PSI 3 MPa.... P - TCG- A B P A B P P A A B B 3 6 Throttle Fully A A B A A B B B 3 L/min 8 U.S.GPM U.S.GPM L/min. U.S.GPM L/min Fully Open Adjustment Screw Revolutions 6 3 ifferential Pressure MPa (363 PSI) 6 MPa (3 PSI) 6.3 MPa (9 PSI). MPa (36 PSI). MPa ( PSI). MPa (6 PSI) ifferential Pressure MPa (363 PSI) 6 MPa (3 PSI) 6.3 MPa (9 PSI). MPa (36 PSI). MPa ( PSI). MPa (6 PSI) -3 TCG-3-3-C 6 8. Fully Open Adjustment Screw Revolutions Pressure rop P PSI 8 6 MPa P P P' mm /s Viscosity SSU Factor A B A B A B P' A'B' P P A A A' A' B B B' B' -3- TCG P' P' Throttle Fully A A A' A' B B B' B' A A A' A' B B B' B' L/min. U.S.GPM For any other viscosity, multiply the factors in the table below For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/.8) No.

6 TCG - / 3 Spare Parts List --/9-3- -/9 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual List of Seals Item 8 9 Name of Parts Back Up Ring Part Numbers - -3 SO-NB-P9 SO-NB-A SO-NB-P SO-NA-P SO-NA-P9 SO-BB-P SO-BB-P9 Qty. With -, s, Item, are used. Note: When ordering the seals, please specify the seal kit number from the table right List of Seal Kits C Seal Kit Numbers KS--- KS--3- TCG--/9 TCG-3- -/ TCG- TCG-3 List of Seals Item 3 Name of Parts Back Up Ring Part Numbers TCG- TCG-3 SO-NB-P9 SO-NB-A SO-NB-P SO-NB-P SO-NA-P SO-NA-P9 SO-BB-P SO-BB-P9 Qty. List of Seal Kits TCG- TCG-3 TCG-3-A Seal Kit Numbers KS-TCG-- KS-TCG-3- With TCG-, s, Item, are used. Note:When ordering the seals, please specify the seal kit number from the table right No.6

7 ECELERATION VALVES / ZG-3 / 6 / (3/8, 3/, -/) ECELERATION AN CHECK VALVES ZCT / ZCG-3 / 6 / (3/8, 3/, -/) Threaded Connections / Sub-plate Specifications / Model Number esignation Up to MPa (3 PSI), L/min (.8 U.S.GPM) Pub. EC-3 These valves are available either with or without an integral check valve which allows free reverse flow. Flow rate through the valve is regulated by the movement of the spool, which is operated by a cam. When the spool is depressed, the flow is decreased in Open type valves and increased in type valves. Their principal use is to control the speed of actuators in machine tools and similar applications. Open Specifications Threaded Connection Sub-plate Max. Flow L/min (U.S.GPM) Max. Operating Pressure MPa (PSI) Approx. Mass kg (lbs.) Z T Z G /ZCT /8/9 /ZCT /8/9 /ZCT-- - -/8/9 ZG/ZCG /9 ZG/ZCG /9 ZG/ZCG-- - -/9 3 (.9) 8 (.) (.8) (3).3 (9.) 8. (9.) (3.).3 (9.) 8. (9.) (3.) Model Number esignation F- ZC T -3 -T Special Seals F: Special Seals for Phosphate Ester Fluids (Omit if not required) Series Number Z: eceleration ZC: eceleration and Check of Threaded Connection G: Sub-plate Threaded Connection G: Sub-plate Size With Adjustable Needle for By-Pass Line With Adjustable Needle (Omit if not required) With Adjustable Needle (Omit if not required) -C Spool None: Open C: None: Open C: - esign Number esign Standards None: Japanese Std. "JIS" 8: European esign Std. 9: N. American esign Std. None: Japanese Std. "JIS" & European esign Std. 9: N. American esign Std. None: Japanese Std. "JIS" 8: European esign Std. 9: N. American esign Std. None: Japanese Std. "JIS" & European esign Std. 9: N. American esign Std. Graphic Symbols ZG - ZG - -T ZG - -C ZG - -T-C ZCT ZCT ZCG - ZCG - -T ZCT - -C ZCT ZCG ZCG - -T-C No.

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