ENCODER STEPPER CNC KIT REFERENCE MANUAL

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1 ENCODER STEPPER CNC KIT REFERENCE MANUAL

2 Overview This documentation describes the wiring of the various motors and drivers in our CNC kits. Please use this reference document as an aid to the additional manuals and datasheets associated with the relevant motors and drivers. General Notes on Breakout Board CNC Kits from Ocean Controls come with a 4-axis Parallel Port Breakout Board (KTx-205). The interface is designed for buffering the signals in and out of the PC to provide Stepper Motor control signals among several additional features. The card takes external power, typically 12 or 24 VDC. The only difference between the 12 and 24 VDC versions are the relays loaded on the board. If the relays are never used, the board can be powered from 8 to 30 VDC. The main circuitry consists of two buffer ICs that boost the weak parallel port signals to a level high enough to drive Stepper Motor Driver Circuits using Opto-Couplers. The Breakout Board provides 9 buffered output signals to control up to 4 Stepper Motor Drivers, 5 digital inputs designed for use as limit switch or e-stop inputs, 2 Relay Outputs to control spindles, coolant or vacuums, and a spare output connected directly to the port (useable only in the version without charge pump). With the safety charge pump option the board also includes a microcontroller that monitors the CNC software and turns off the relays and output signals when the charge pump signal from the CNC software is lost. PLEASE NOTE: The board will not do anything unless the charge pump signal is present on Pin 1 of the Parallel port. Features: 4 Axis CNC Breakout Board Step, Direction and Limit Switch Connections for Each Axis 2 Relays with indicator LED s for Spindle, Coolant or Vacuum Control 3 Extra IO for further Expansion 12V or 24V DC Power Option Charge Pump Safety Option Finished Dimensions (mm): 85Wx88Lx25H Available as: KTA-205 (12V Powered without Charge-Pump Circuit) KTB-205 (24V Powered without Charge-Pump Circuit) KTC-205 (12V Powered with Charge-Pump Circuit) KTD-205 (24V Powered with Charge-Pump Circuit)

3 ENCODER STEPPER MOTORS

4 NOTES - All of our Encoder Stepper CNC Kits include the necessary Encoder Signal cable and Power Signal cable to suit the included drives and motors. - Several options are available for each based on the total length of cable required. - By default, Encoder Stepper CNC Kits will come with the shortest length available. Please contact Ocean Controls if you would like a different length included as part of a kit. - For our smaller Encoder Stepper CNC kits, an encoder signal cable from the table below will be included to allow connection of the motor to the drive. SKU Length (m) Compatible Drives Compatible Motors Description LSK LSK LSK SMC-180 (ES-D508) MOT-180, MOT-181, MOT-182 DE-15F to DE-15M encoder extension cable for three phase (smaller) Easy Servo motors - For our medium and larger Encoder Stepper CNC kits, an encoder signal cable from the table below will be included to allow connection of the motor to the drive. SKU Length (m) Compatible Drives Compatible Motors Description LSK LSK LSK SMC-182 (ES-D808) MOT-183, MOT-184 DE-15 to bare wire encoder extension cable for two phase (medium and larger) Easy Servo motors

5 The following table describes the Encoder Signal pinout of the LSK-010, LSK-011 and LSK-012 cables. - All of our Encoder Stepper CNC kits include a motor power connection cable that allows the relevant high voltage connections from the motor to be made to the drive. Variations in length are available and are described in the table below. SKU Length (m) Compatible Drives LSK SMC-180 LSK LSK (ES-D508), SMC-182 (ES-D808) Compatible Motors MOT-180, MOT-181, MOT-182, MOT-183, MOT-184 Description Power connection cable from an Easy Servo Motor (ES-M series) to an Easy Servo Driver (ES-D series). MOT-180: NEMA 23 Easy Servo Motor 0.9 Nm (ES-M32309) The MOT-180 is a 0.9 N m (128 oz in), 3 phase NEMA 23 stepper motor with integrated 1,000-line incremental encoder. Rated current per phase for the motor is 5.8 A. The MOT-180 has a shaft size of 8 mm in diameter with a flat. RECOMMENDED DRIVERS The recommended driver for these motors is the SMC-180 (ES-D508). This driver is typically powered by a 30 VDC supply. SWITCH SETTINGS SW1 setting this to ON will reverse the default motor rotation direction. SW2 setting this to ON will activate the motor self-test. See SMC-180 (ES-D508) documentation for further detail.

6 MOT-181: NEMA 23 Easy Servo Motor 2.0 Nm (ES-M32320) The MOT-181 is a 2.0 N m (283 oz in), 3 phase NEMA 23 stepper motor with integrated 1,000-line incremental encoder. Rated current per phase for the motor is 5.8 A. The MOT-181 has a shaft size of 8 mm in diameter with a flat. RECOMMENDED DRIVERS The recommended driver for these motors is the SMC-180 (ES-D508). This driver is typically powered by a 36 VDC supply. SWITCH SETTINGS SW1 setting this to ON will reverse the default motor rotation direction. SW2 setting this to ON will activate the motor self-test. See SMC-180 (ES-D508) documentation for further detail and configuration options. MOT-182: NEMA 23 Easy Servo Motor 3.0 Nm (ES-M22430) The MOT-182 is a 3.0 N m (426 oz in), 2 phase NEMA 24 stepper motor with integrated 1,000-line incremental encoder. Rated current per phase for the motor is 3.0 A. The MOT-182 has a shaft size of 8 mm in diameter with a flat. RECOMMENDED DRIVERS The recommended driver for these motors is the SMC-182 (ES-D808). This driver is typically powered by a 36 VDC supply. SWITCH SETTINGS SW1 setting this to ON will reverse the default motor rotation direction. SW2 setting this to ON will activate the motor self-test. See SMC-180 (ES-D508) documentation for further detail and configuration options.

7 MOT-183: NEMA 23 Easy Servo Motor 4.0 Nm (ES-M23440) The MOT-183 is a 4.0 N m (566 oz in), 2 phase NEMA 34 stepper motor with integrated 1,000-line incremental encoder. Rated current per phase for the motor is 5.5 A. The MOT-183 has a shaft size of 14 mm in diameter with a keyway. RECOMMENDED DRIVERS The recommended driver for these motors is the SMC-182 (ES-D808). This driver is typically powered by a 48 VDC supply. SWITCH SETTINGS The switch settings above will select a micro-step resolution of 1600 which is the factory default SW5 setting this to ON will reverse the default motor rotation direction. SW6 setting this to ON will activate the motor self-test. See SMC-180 (ES-D508) documentation for further detail and configuration options.

8 MOT-184: NEMA 23 Easy Servo Motor 8.0 Nm (ES-M23480) The MOT-184 is a 8.0 N m (1,133 oz in), 2 phase NEMA 34 stepper motor with integrated 1,000-line incremental encoder. Rated current per phase for the motor is 6.0 A. The MOT-184 has a shaft size of 14 mm in diameter with a keyway. RECOMMENDED DRIVERS The recommended driver for these motors is the SMC-182 (ES-D808). This driver is typically powered by a 48 VDC supply. SWITCH SETTINGS The switch settings above will select a micro-step resolution of 1600 which is the factory default SW5 setting this to ON will reverse the default motor rotation direction. SW6 setting this to ON will activate the motor self-test. See SMC-180 (ES-D508) documentation for further detail and configuration options.

9 ENCODER STEPPER WIRING DIAGRAMS

10 DIAGRAM OUTLINE Diagram 1: Wiring connections for kits using our Encoder-Stepper Motors. Applies to kits that comprise of the SMC-180 (ES-D508) stepper drive utilising a single power supply. This includes the following CNC kits: CNC-031 and CNC-032. Diagram 2: Wiring connections for kits using our Encoder-Stepper Motors. Applies to kits that comprise of the SMC-180 (ES-D508) stepper drive utilising a dual power supply configuration. This applies to kit CNC-030. Diagram 3: Wiring connections for kits using our Encoder-Stepper Motors. Applies to kits that comprise of the both the SMC-180 (ES-D508) and SMC-182 (ES-D808) stepper drives. This applies kit CNC-033. Diagram 3: Wiring connections for kits using our Encoder-Stepper Motors. Applies to kits that comprise of the SMC-182 (ES-D808) stepper drive using independent power supplies. This applies to the following CNC kits: CNC-034.

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15 CONTACT US Visit: 14 Miles Grove, Seaford, VIC 3198, Australia (Near the corner of Miles Grove and Wise Ave) Business Hours: 9 AM to 5 PM, Monday to Friday (except public holidays) Phone: Fax: Us:

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