Installation & Setup Guide

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1 Installation & Setup Guide LED TUBE LIGHT RETROFIT KIT FOR GL-T8-8FT, 6FT, 5FT, 4FT & 2FT LAMPS Rev

2 Please take time to read this installation guide carefully. The guide contains important information and notes regarding the installation and operation of LED Green Light s LED Tubes. Before attempting to install, make certain that you have read and understand all WARNINGS and CAUTIONS instructions. Your safety and satisfaction is important to LED Green Light. WARNINGS: WARNING Do not use with Dimmers! Ne pas utiliser avec des gradateurs! WARNING Risk of electric Shock-Use in Dry location only! Risque de choc éle trique-utilisation Dans un endroit sec seulement! WARNING This device is not intended for use with emergency exits or emergency lighting! Cet appareil n est pas destiné à être utilisé avec les issues de secours ou d éclairage d urgence! WARNING - Always make absolutely sure the power is OFF when performing the fixture modification steps below to install LED retrofit kit! During installation, power to the fixture must be disconnected at all times. WARNING - Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit. Check for enclosed wiring components. WARNING - Risk of fire or electrical shock. LED Retrofit Kit installation requires knowledge of luminaires electrical system. If not qualified, do not attempt installation. Contact a qualified electrician. WARNING - Risk of fire or electric shock. Install this kit only in the luminaires that have the constructions features and dimensions shown in the photographs. Only those open holes indicated in the photographs and/or drawing may be made or altered as a result of kit installation. Do not leave any other holes in an enclosure of wiring or electrical component. Installation of LED Tube Light Retrofit Kit should be performed only by qualified personnel. Always strictly follow applicable National Electrical Code (NEMA), State/Municipal Codes and the specific UL Safety Standards for LED Tube Light Retrofit Kit. NEMA codes provide information on proper procedures and safety guidelines specifying proper tools, connection methods, and materials. Failure to install LED Tube Light Retrofit Kit in conformance with NEMA Codes, applicable State/Municipal Codes and specific UL Safety Standards for the intended working environment may cause serious personal injury, death, and/or property damage. LED Green Light International, LLC cannot and will not be liable for any modification or results of modifications to electrical devices or fixtures. These instructions are provided as a reference. By using the instructions included, you are solely responsible for following all applicable electrical safety procedures, codes, methods, and materials. Electrical modification and installation should be performed only by a licensed electrician. CAUTIONS: WARNING - DO NOT install a LED Tube into a fluorescent fixture containing a BALLAST and /or STARTER. The BAL- LAST and/or STARTER must be removed prior to installation of LED Tube into fixture. DO NOT connect or apply any line voltage to the fixture s tombstones. The LED Tube Kit does not power the LED Tube Light using the tombstones. WARNING- NEVER apply both HOT (typically BLACK) and NEUTRAL (typically WHITE) wires to the same end of the LED Tube. The two (2) pins at each end of the LED Tube are used only to support the LED Tube using the fixtures existing tombstone and are not part of the circuit. No electrical power is to be applied to the fixture s tombstones. Rev of 9

3 FEATURES Only the highest quality materials are used in the manufacture of our LED Tube Lights No UV light emitted or RF interference No Ballast required with a wide voltage range and constant current Maintenance-free service life >50% energy conservation RoHS, CE and UL8750 UL Class2 LED Driver NOTES The LED Tube Power Driver operates using any voltage from 108VAC through 305VAC to 24VDC The two (2) pins at each end of the LED Tube are used only to support the LED tube in the fixture. Line voltage must NOT be connected, or applied, to either one pin or both pins. The LED Tube fits in any T-Series Medium Bi-Pin (T8/T10/T12) socket. Lamp holder sockets function only to support the LED Tube in fixture and do not need to be replaced unless damaged, missing, or unable to support the LED Tube in the fixture. LUMINAIRE DESCRIPTION LED Green Lights T8 LED Tube is suitable to be installed in T8/T10/T12 standard luminaires. LED Green Lights T8 LED Tubes are intended to retrofit all fixtures that use straight tubular lamps and includes UL Listed surface mounted or type IC or non-ic recessed mount fluorescent luminaires with or without diffusers. Line voltage must NOT be connected, or applied, to either one pin or both pins. These products are intended to be used in dry locations only. LED Green Light LED Tubes are intended to retrofit 8, 6, 5, 4, 2 fluorescent tube lamp fixtures. Examples of kit types are described below. Please contact your LED Green Light distributor or LED Green Light for your specific kit contents and application for your fixture type. Max. 2pcs - 8 T-Series in original luminaire with or without diffuser - Luminaire Dimension 240cm X 60cm X 8cm (L x W x H) Max. 4pcs - 4 T-Series in original luminaire with or without diffuser - Luminaire Dimension 120cm X 60cm X 8cm (L x W x H) Please make sure the existed luminaire dimension is larger than dimension described above. KIT COMPONENTS (EXAMPLE): Product Description: LED Green Light T8 tube-8 or 4 T8 Tubes - Number suitable for each luminaire type including: GL-T84F-WW-17W-GLCP and GL-T84F-WW-30W-GLCP 8 Wiring Harness (2 tubes) or 4 Wiring Harness (up to 4 Tubes) Suitable for tube type and number per luminaire LED Green Light LED Driver- Suitable for tube number per luminaire Wire Nuts are not included but required Rev of 9

4 Retrofit Installation Instructions: The following instructions present a step-by-step procedure for retrofitting a standard 4-tube 4 T-series fluorescent ceiling mounted luminaire. For all other fixture types and sizes, tube lamp fixtures vary in tube size and number of tube lamps used in different manufactured fixtures. Use this instruction manual as a guide and example for the installation of LED tube lamps and drivers in your specific fixture. DANGER - disconnect power to ballast and fixture before proceeding STEP 1: TURN OFF POWER STEP 2: REMOVE DIFFUSER (if applicable) Photo A shows luminaire with diffuser removed containing 4 fluorescent 4 tube lamps. STEP 3: REMOVE FLUORESCENT LAMPS Photo B shows interior of luminaire without fluorescent tubes. Please note center hump which is the Wiring Raceway Cover. The Wiring Raceway Cover is secured to fixture by either tabs or screws. Remove the Wiring Raceway Cover and expose the fluorescent ballast(s) and wiring. Photo A Photo B Rev of 9

5 STEP 4: REMOVE THE FLUORESCENT BALLAST Disconnect ballast from line-power (BLACK & WHITE wires) by disconnecting Quick-Connect Plug, unscrewing ballast attachment screw(s) (save screws) and finally cutting the wires connecting the ballast to the tombstones on opposite ends of the luminaire as shown in Photo C and Photo D. This will free the ballast for easy removal. The luminaires line-power (BLACK & WHITE wires) with the disconnected Quick-Connect Plug are shown in Photo F. Photo C Photo D STEP 5: SECURE ALL UNUSED TOMBSTONE WIRES After removing the fluorescent ballast, it is essential secure all the unused tombstone wires by screwing UL-rated wire nuts onto the blunt end of the wires located on opposite ends of the luminaire as shown in Photo E and Photo F. Photo E Photo F Rev of 9

6 STEP 6: INSTALL THE LED DRIVER The new LED Driver is secured into the luminaire in the Wiring Compartment in the same position as the ballast using the saved the screws from the ballast. Screw the LED Driver in the luminaire with the BLACK & WHITE input power lines containing the female-end Quick-Connect Plug oriented towards the maleend Quick-Connect Plug from the input power line. Snap the fitted connectors together as shown in Photo G and Photo H. Make sure the power connectors are properly connected and secure. Photo G Photo H In the next series of the steps, the new LED Tube Lamps will be installed into the tombstones, their power harness attached, and connected with LED Driver power plug. Photo I shows the LED Driver with the LED Lamp Quick-Connect plug male-end power cable (RED & BLUE wires). The LED Driver Quick-Connect will be attached to the female-end Quick-Connect plug from the LED Tube Lamp wire harness. Photo I Rev of 9

7 The LED Tube Lamps and their Daisy-Chained wiring harness are shown in Photo J. The LED Tube Lamps will be installed into the tombstones using the G13 bi-pins. Power from the LED Driver will be connected to one of the LED Tube Lamps with a Quick-Connect Plug. The wire harness system for the 4 lamps has only one male-ended plug which will fit into the female-end of the LED Driver power plug. The other LED Tube Lamps will be connected to the wiring harness in a Daisy-Chain fashion. The wire harness plugs will insert into the LED tube lamps only one way. This design feature mitigates any possibility of incorrect wiring. The wiring harness scheme is shown in Photo J. Photo J STEP 7: CONNECT LED TUBE LAMP POWER HARNESS In the next the step, the LED Tube Lamp power harness is connected to the LED Driver. Photo K shows the LED Driver male-end power cable (RED & BLUE wires) with the LED Lamp Quick-Connect plugs. The LED Driver Quick-Connect is attached to the female-end Quick-Connect plug from the LED Tube Lamp wire harness. The wire harness system for the 4 lamps has only one male-ended plug which will fit into the female-end of the LED Driver Quick-Connect power plug. Photo K Rev of 9

8 STEP 8: LED TUBE LAMP POWER HARNESS CONNECTED The LED Tube Lamp power harness is connected in a Daisy-Chain fashion to each of the 4 tubes that are inserted into the tombstones. Photo L and Photo M show the LED tube male- and female-end power Quick-Connect plugs being connected together. Photo L Photo M Photo N and Photo O show the completed assembly of the LED Tube Lamp power harness. Note that the wire harness is connected in a Daisy-Chain fashion to each of the 4 tubes inserted into the tombstones. Photo N Rev of 9

9 Photo O STEP 9: REINSTALL WIRING RACEWAY COVER The Wiring Raceway Cover is secured to fixture by either tabs or screws. Photo P and Photo Q show the before / after installation of the Wiring Raceway Cover. Note: all wires have been carefully and neatly arranged within the Wiring Raceway. Photo P Photo Q Rev of 9

10 STEP 10: AFFIX WARNING LABEL Affix the retrofit conversion electrical hazard WARNING label onto the interior wall of the luminaire as shown in Photo R. This label warns the facility electrical staff that the luminaire has been retrofitted with LED Tube Lamps. Photo R Example: Warning Sticker-Each retrofit kit contains a WARNING Sticker containing kit specific information STEP 11: REASSEMBLE THE DIFFUSER AND TEST Reassemble the diffuser and close the luminaire. Restore power to the luminaire and test the LED Tube Lamps and fixture for proper operation. Please retain this information for any issues concerning future service or warranty. This LED Lamp is provided with a 7-year warranty. Please contact us if you have any questions at or at Product warranty details are available on our website at LED Green Light International, LLC 4115 Challenger Way, Caldwell, ID Rev of 9

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