Keying & Guiding * FEMALE FITTING Keying & guiding. MALE FITTING Guiding only or Keying & guiding

Transcription

1 52 Interconnect products HS The high competitive connector mphenol reduces the pitch and increases the density of contacts with the brand new HS range x 1.95 [.75 x.75] staggered grid pattern, from 3 to 6 rows*. With its robust and simple design, high density, and high performance to extreme conditions, HS is the right connector when installation, cost, and reliability must be considered. HS Series 1% cost effective The press-fit technology allows significant assembly cost reduction on the backplane while ensuring an extreme reliability, even for the thickest motherboards. No more solder joints, pre-baking, or cleaning. 1% optimized The guiding/keying devices can be polarized in 6 positions within their own cavities, i.e. 36 keying possibilities per connector. The lateral rails on the male connector provide optimal protection to the contacts. The mechanical protection of the female contacts is provided per design. 1% performing The proven starclip technology of the socket provides a higher current rate, as well as an improved robustness as compare to the traditional technologies. L material allows all types of soldering processes as well as a higher temperature rating. HS has surpassed all MIL-TL-5532 requirements as well as the new demands for military transportation. QUIK SLTION GUI Signal contacts * Keying & Guiding * Housing FML ML FML FITTING Keying & guiding 3 ROWS 5, 77, 119, 152 ML FITTING Guiding only or Keying & guiding 4 ROWS 12, 22 5 ROWS 253 Other fitting, guiding or keying devices, consult us. 6 ROWS 33*, 42* G 56 G 57 G 58 G 6 * For special terminations of contacts (SMT, solder-cup, ), special fittings and guiding devices or special arrangements, do not hesitate to consult us.

2 Interconnect products 53 HS Series The high density monolithic connector HS Series Table of contents HS product range Female signal contacts for receptacles Male signal contacts for plugs Female & Male fittings Realignment capability / Mating sequence Typical arrangements 3 & 4 rows... 6 Layouts 3 & 4 rows Typical arrangement 5 rows Layout 5 rows Tooling The HS series serves various markets, including: ommercial vionics & irframe Military vionics & irframe 4ISR Navy Ground vehicles Industrial

3 54 Interconnect products HS>>> GNRL SIFITIONS HIGH NSITY Robust technology edicated to harsh environment (high temperature and vibration levels) The most effective 1.95[.75] staggered grid (.9525[.375] offset), 1.95[.75] between rows HS Series Main characteristics High density:.16 cts/mm² [13 cts/inch²] 9 sizes from 3 to 6* rows, 5 to 42* signal contacts 4.5 per signal contact WV: 75 Vrms ress-fit solderless attachment technology available Lateral rails to protect male pins from external damage Terminations Markets Main applications Recommended configurations Standard xceeds some MIL-TL-5532 requirements. MIL-TL-5532 How to order Type of contacts Female Male onnector type Receptacle lug F Female Male escription onsult us Y Right angle tail standard length onsult us YS Right angle tail short length Y Straight tail standard length YS Straight tail short length Y onsult us ress fit onsult us Z Solder cup Signal contact (see pages 56 to 57) HS Number of signal contacts (see pages 6 to 63) rows rows 22 5 rows rows 33* 42* Receptacle (female contact)? NO lug (male contact)? eviation (see pages 58 to 59) YS YS Long / Standard female fitting? NO Intermediate female fitting? Male fitting keying? NO YS YS YS * 4 2 6: part number marking withstanding to vigon 1: Tin lead or lead free plating (on male terminations only) Termination plating Blank Tin lead on female terminations Gold on male terminations LF Lead free on female terminations (for receptacle - Y & YS only) * onsult us * To order the fitting alone : HS

4 Interconnect products 55 HS >>> THNIL SIFITIONS imensional characteristics H H X L H = 8 MX [.315] B MIN = L + X X = Board thickness + hardware thickness d = 16 MX [.63] e = 1.6 [.63] to 5.5 [.217] or 2.5 MIN [.98] (for Y contacts) L L L d 3 rows 4 rows 5 rows 6 rows* L 8.21 MX [.323] 1.11 MX [.398] 12.2 MX [.473] MX [.54] B Female contact e Male contact Ø.68 [.27].68 HS Series Starclip female technology: 6 tines for better reliability 6 contact tines instead of 4 xcellent mechanical and electrical reliability Better resistance to high vibrations Improved electrical conductivity 1% compatible with other connectors Material Hood: machined brass alloy Starclip: ube[beu], stamped and formed lating Hood: tin lead or lead free Starclip: gold over nickel Mating end diameter: Ø.68 [.27] ontact section (mating side):.36 mm² [.6 inch²] Material: machined brass alloy lating: gold over nickel Materials Guiding devices: electroless nickel plating over brass lastic insert: thermoplastic L, 3% glass-fiber filled MHNIL HRTRISTIS MIL-TL-5532 sections Backoff 1 (mm) 1.2 [.472] MX N/ Mating force per contact (N).6 < F < Unmating force per contact (N).3 < F < urability cycles Sinusoidal vibrations (2 to 2 Hz) micro discontinuity 2ns 15 g Random vibrations (6 to 7 Hz) micro discontinuity 2ns g² / Hz Shocks micro discontinuity 2ns 1 g Recommanded tightening torques - nuts for Ø 2.5mm screws, brass (m.n) - nuts for Ø 1.6mm screws, brass (m.n) NVIRONMNTL HRTRISTIS Thermal shocks ( ) -65 / Salt Spray (hours) Humidity ays Temperature ( ) Humidity rate (%) LTRIL HRTRISTIS urrent rating per contacts () / (see derating curve) N/ N/ Insulation resistance (GΩ) 5 MIN ontact resistance (mω) 1 MX ielectric Withstanding Voltage (Vrms) 75 MIN : When both connectors are fully mated, the backoff is the maximum distance the connectors can be unmated while functioning properly urrent () 3,5 3 2,5 2 1,5 1,5 erating urve Temperature ( )

5 56 Interconnect products HS >>> SIGNL ONTTS () FML ONTTS FOR RTLS Starclip female technology - 6 contact tines instead of 4 - xcellent mechanical and electrical reliability - Better resistance to high vibrations - Size 23: high average current - lip for male contact Ø.68 [.27] - lating on active part (clip) - Improved electrical conductivity - 1% compatible with other connectors u Ni u 1 [.39] 3.5 [.138] 1.3 [.51] HS Series Female contacts Standard straight tail Short straight tail - Thru hole soldering - Mother board or mezzanine connection - B thickness: 5.5 MX [.217] - Thru hole soldering - Mother board or mezzanine connection - B thickness: 3.5 MX [.138] Y YS ress-fit - For solderless assembly - Mother board or mezzanine connection - B thickness: 2.5 MIN [.98] Y Y YS Y MX 6.85 ±.2 [.27 ±.8] 4.65 ±.2 [.183 ±.8] 2.6 ±.2 [.12 ±.8] Termination section Ø.45 MX [.18] Ø.82 [.32] Standard termination plating µm [µin] RoHS termination plating* µm [µin] 2.5 [.98] Ni + 5 [.197] Sn b 3 [.118] Ni + 1 [.394] bright pure Sn 2 [.79] Ni electroless + 2 [.79] Ni electrolytic + 1 [.394] Sn b * onsult us

6 Interconnect products 57 HS >>> SIGNL ONTTS () ML ONTTS FOR LUGS Standard straight tail Short straight tail - Thru hole soldering - aughter board or mezzanine connection - B thickness: 5.5 MX [.217] - Thru hole soldering - aughter board or mezzanine connection - B thickness: 3.3 MX [.13] Y YS HS Series Standard right angle tail Short right angle tail - Thru hole soldering - aughter board - B thickness: 2.8 MX [.11] - Thru hole soldering - aughter board - B thickness: 1.6 MX [.63] Y YS Solder cup - Hard-soldering on wire - WG gauge 26 to 22 Z Y YS Y YS Z MX 6.6 ±.2 [.26 ±.8] 4.4 ±.2 [.173 ±.8] 4 ±.2 [.157 ±.8] 2.85 ±.2 [.112 ±.8] 5 ±.2 [.197 ±.8] Termination section Ø.45 MX [.18] Ø.93 MX [.37] Mating end diameter Ø.68 MX [.27] 23 (according to MIL TL 5532) lating µm [µin] 1 [.39] u [.138] Ni + 1 [.39] u

7 58 Interconnect products HS >>> KYING & GUIING () FML FITTINGS FOR RTLS Keying & guiding HS Series style - For Y/YS/Y female contacts ML FITTINGS FOR LUGS Guiding only 2 style - For Y/YS male contacts - Standard female fitting - hassis or mother board - Fixed receptacle - Nickel over brass - aughter board - Free plug - Nickel over brass HS *** *** - To order the fitting alone : HS HS F *** Y* -2 2 style - For Y/YS male contacts - aughter board or mezzanine connection - Nickel over brass HS F *** Y* -2 4 style - For Y/YS/Y female contacts - Intermediate female fitting - hassis or mother board - Fixed receptacle - Nickel over brass HS *** *** -4 Keying & guiding style - For Y/YS male contacts - aughter board 1 - Free plug - 6 keying positions - Nickel over brass HS F *** Y * - style - For Y/YS male contacts - aughter board or mezzanine connection - 6 keying positions - Nickel over brass HS F *** Y * - Female fittings Male fittings style for Y / YS / Y female contacts 4 style for Y / YS / Y female contacts 2 style Guiding for Y / YS male contacts 2 style Guiding for Y / YS male contacts style Keying for Y / YS male contacts style Keying for Y / YS male contacts Hex 4 [.157] Hex 5 [.197] Hex 4 [.157] Hex 5 [.197] M 2.5 [.98] M 2.5 [.98] M 2.5 [.98] 7.15 ±.2 [.281 ±.8] 5.5 ±.2 [.217 ±.8] 1.2 MX [.472] 6 MX [.236] 1.2 MX [.472] 6 MX [.236] 3.2 MX [.126] -2.8 [.117] Fitting compatibility table Female fittings for receptacles Male fittings for plugs 2 OK OK 4 OK OK

8 Interconnect products 59 HS >>> KYING & GUIING () RLIGNMNT BILITY In the longitudinal axis In the lateral axis MTING SQUN Keying / Guiding Rails lectrical contact Mated connector 1.6#.35 1,3 1.5#.3 1,1#,3 HS Series 1.6 ±.35 [.63 ±.14] 1.3 [.51].5 ±.3 [.2 ±.12] 1.1 ±.3 [.43 ±.12]

9 6 Interconnect products HS >>> 3 & 4 ROWS () TYIL RRNGMNTS 3 & 4 ROWS n is the total number of signal contacts. Signal contacts on 3 rows* receptacle h3 h3' n 5, 77, (n 2) x [3.75] [4.2] HS Series plug h3 h3'' [4.586] h MX [.276] h MX [.323] h MX [.369] Signal contacts on 4 rows* receptacle h4 h4' n [1.875] [3.75] [2.33] [4.2] 68.5 [2.697] [4.586] h MX [.351] plug h4h4'' h MX [.398] h MX [.443] *in mm: 1mm =.3937 inch

10 Interconnect products 61 HS >>> 3 & 4 ROWS () LYOUTS 3 & 4 ROWS The boards are shown from the connector side. ll contact outputs are equidistant. n Y/YS ONTT (male and female for plug and receptacle)* Y ONTT (female for receptacle) 5 / 77 / 119 / rows 12 / 12 4 rows /2 /2 R1 R1 R2 /2 /2 R2 n 5, 77, 119, 152 (n 2) x n [1.875] [3.75] [2.33] [4.2] HS Series Y/YS ONTT (male for plug)* 5 / 77 / 119 / rows R1 h1 h d2 d2 /2 R2 n 5, 77, 119, 152 (n 2) x / 12 4 rows d2 h1 h R1 d2 d2 /2 R2 n [1.875] [3.75] [2.33] [4.2] h h 1 d 2 d 2 /2 p p/2 2d 1 R 1 R , 77, MX [.83] 5.8 [.2] 2.54 [.1] 1.27 [.5] 1.95 [.75].9525 [.375] [.227] [.225] [.455] [.45] Ø [ ] Ø.6 MIN [.24] with metallization Ø.6 ±.5 for Y contacts [Ø.24 ±.2] *in mm: 1mm =.3937 inch

11 62 Interconnect products HS >>> 5 ROWS () TYIL RRNGMNT 5 ROWS Signal contacts on 5 rows HS Series receptacle h5 h5' n [3.75] [4.2] MX [4.587] h MX [.426] plug h5 h5'' h MX [.473] h MX [.519] in mm: 1mm =.3937 inch

12 Interconnect products 63 HS >>> 5 ROWS () LYOUT 5 ROWS Y/YS ONTT (male and female for plug and receptacle) Y ONTT (female for receptacle) 253 contacts R1 /2 Y/YS ONTT (male for plug) R2 n [3.75] [4.2] HS Series 253 contacts d2 d2 d2 h1 h /2 n [3.75] [4.2] h h 1 d 2 p p/2 R 1 R MXI [.83] 5.8 [.2] 2.54 [.1] 1.95 [.75].9525 [.375] [.225] Ø [ ] Ø.6 MIN [.24] with metallization Ø.6 ±.5 for Y contacts [Ø.24 ±.2] in mm: 1mm =.3937 inch

13 64 Interconnect products HS >>> TOOLING MOUNTING OF STRIGHT LUG (Y) ON BOR B HS Series ssemble alignment spacers ( and ) with tooth chamfers facing up, then insert positioning pins () into holes on spacers. lign the connector () on the spacers using positioning guide (B). xert slight pressure on the connector so the contact tails pass through the spacer cavities and into the B holes Remove positioning pins (B and ) and alignment spacers ( and ) xert pressure on the connector until it butts against the board and fasten fixing accessories art number HS O1 xxx MOUNTING OF RIGHT NGL (Y) LUG ON UGHTR BOR B aughter board ssemble alignment spacers ( and ) with tooth chamfers facing up, then insert positioning pins () into holes on spacers. lign the connector () on the spacers using positioning guide (B). xert slight pressure on the connector so the contact tails pass through the spacer cavities and into the B holes Remove positioning pins (B and ) and alignment spacers ( and ) xert pressure on the connector until it butts against the board and fasten fixing accessories art number HS O2 xxx onsult us

14 Interconnect products 65 NOTS HS Series