Pressure Relief Valve, Direct Operated Model DBD (Series 1X)

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1 ressure Relief Valve, Direct Operated Model DBD (Series 1X) Sizes 6 to SI (630 bar) 87 GM (330 L/min) RA /06.98 Replaces: Direct operated, fast response pressure relief valve hree mounting styles Screw-in cartridge valve Cartridge in threaded housing Cartridge in subplate mounted housing hree pressure adjustment options Screw adjustment with locknut and protective cap Handknob/handwheel Lockable handknob Seven pressure adjustment ranges available for maximum resolution Notes: Design tested pressure relief valves Model DBD../..B, series 1X (operating curves, model code) see page 6. K 3433/1 Model DBD A..K 1X/.. Functional description ressure relief valves model DBD are direct operated poppet type valves. Superior pressure verses flow characteristics permit application as a main system, port, or crossport relief valve. he valve consists of valve body (1), adjustment spring (2), and poppet with integral dampened spool (3). he 9150 SI (630 bar) version (lower right) incorporates a ball and seat design (4). ressure is manually set by adjustment mechanism (5). Compression spring (2) seats the poppet (or ball) maintaining a normally closed condition. When pressure acting on the exposed surface area of poppet (3), or ball (4), exceeds the spring force, the valve opens relieving pressure to tank. o prevent irradic modulation, the poppet stroke is dampened by spool (6). o optimize performance, seven pressure adjustment ranges are available. With each pressure range there is no preload on the spring when the adjustment mechanism is completely backed out. his allows adjustment of all pressure ranges to zero pressure (dependent on flow see performance curves on page 2). Choose the closest range to enhance the resolution on the adjustment. Caution! he operating curves refer to the respective pressure ratings as indicated (e. g SI [200 bar]). he more the pressure setting varies from the rating (e. g. < 200 bar), the steeper the pressure rise with flow DBDH..K 1X/... (poppet type) Model pressure rating 25 up to 400 bar DBDH..K 1X/... (ball type) 9150 SI (630 bar) model, size only Symbol 1/8

2 Ordering code ressure relief valve, direct operated DBD 1X * ype of adjustment Screw adjustment with locknut and protective cap Handknob 1 ) Handwheel 2 ) Lockable handknob 1, 3 ) Size = S = H = H = A 1 ) Handknob for sizes 15 and 20 only available for 365 SI (25), 725 SI (50), 1450 SI (0) 2 ) Handwheel for sizes 25 and 30 only available for 365 SI (25), 725 SI (50), 1450 SI (0) 3 ) Key (part no. RR ) included with valve Size = 6 = 8 = = 15 = 20 = 25 = 30 e.g.. SAE 5) -4; -6; -8; -12; -16; -20; -24; 7/ / / / / / /8-12 N 4), 5) BS 5) 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" = ype of connection for block mounting (cartridge) = K for threaded connections = G for subplate mounting = Series to 19 = 1X ( to 19, externally interchangeable) Ordering code for pressure range SI (bar) 4) 365 SI (25 bar) = SI (50 bar) = SI (0 bar) = SI (200 bar) = SI (315 bar) = SI (400 bar) = SI (630 bar) = 630 hread options Model G only BS threaded housing = no code N threaded housing 4) = 5 SAE threaded housing = 12 NBR seals, suitable for petroleum oils (HM, HL, HL) = no code FM seals, suitable for phosphate ester (HFD-R) = V Further details to be written in clear text = available 4) N threaded housing not permissable above 4600 SI (315 bar), consult factory for quantity and delivery 5) hread selection only required for Models (subplate) or G (inline) echnical data (For applications outside these parameters, please consult us!) Hydraulic fluid etroleum oils (HM, HL, HL), hosphate ester fluids (HFD-R) Fluid temperature range F ( C) NBR seals; ( ) F ( C) FM seals; ( ) Viscosity range SUS (mm 2 /s) ( ) Maximum degree of fluid contamination Class 18/15 according to ISO herefore, we recommend a filter with a retention rate of ß 75. Operating pressure range Size 6 and 8 Size Size 15 and 20 Size 25 and 30 Inlet SI (bar) (400) (630) (400) (315) Outlet SI (bar) (315) (315) (315) (315) 2/8

3 Operating curves, measured at n = 190 SUS (41 mm 2 /s) and t = 122 F (50 C) RA /06.98 Operating pressure in SI (bar) Size 6 Size 8 and (450) 6500 (650) 6000 (600) 9000 (400) (500) 7000 (300) 4000 (400) (200) 3000 (300) (200) 3000 (0) 2000 (50) 00 (0) 500 (50) () (20) (30) (40) (50) Flow in GM (L/min) Operating pressure in SI (bar) (20) (40) (60) (80) (0) (120) Flow in GM (L/min) lowest adjustable pressure 1) lowest adjustable pressure 1) Operating pressure in SI (bar) Size 15 and 20 Size 25 and 30 (450) (400) (300) (200) (0) (50) Operating pressure in SI (bar) (350) (300) (200) 0) (50) (50) (0) (150) (200) (250) Flow in GM (L/min) lowest adjustable pressure 1) (0) (200) (300) (350) Flow in GM (L/min) lowest adjustable pressure 1) he operating curves are valid for zero initial pressure over the indicated flow range and were measured without housing resistance! 1) Lowest set pressures are possible with any spring. If adjustment is completely backed out, the control spring is at free-length. p/q is subject to housing and plumbing pressure loses in this condition. 3/8

4 Unit dimensions, Model G threaded connections: dimensions in inches (millimeters) 1.1 Screw adjustment with locknut and protective cap, Model S Set screw adjustment sizes 6, 8,, 15, 20 Hexhead bolt adjustment sizes 25,30 2 Nameplate 3 4) Valve mounting holes 4 ort, optional positioning (also possible gauge connection point) 5.1 2) anel mounting bolts diagonally located and tapped metric (DBD 6 G..) 1 ) 5.2 2) anel mounting bolts diagonally located and tapped UNC (DBD 6 G..) 1 ) 2 L3 L5 L4 () ØD3 3 B1 B2 D4/1 deep 1.1 D11/1 deep 5.2 B1 5.1 D11/1 deep H1 H2 D4/1 deep For type of adjustment and dimensions see page 4 ØD1 L6 L1 D2 () L2 4 1 ) Only (2) panel mounting bolts are provided, either metric or UNC. DBD G-1X/.../12 provides (2) UNC mounting bolt taps. Valve size B1 B2 ØD1 ØD2 SAE* N G (BS) ØD3 ØD4 ØD (45) (60) (25) -4; 7/ /4" 1/4" (6.6) (M6) 1/4" (28) N/A N/A 3/8" (60) (80) (34) -8; 3/4-16 1/2" 1/2" (42) -12; 1-1/16-12 N/A 3/4" (70) (0) (47) -16; 1-5/ " 1" (9) (M8) 5/16" (56) -20; 1-5/8-12 N/A 1-1/4" (0) (130) (61) -24; 1-7/ /2" 1-1/2" (11) (M) 3/8"-16 Valve size H1 H2 L1 L2 L3 L4 L5 L6 1 Weight (approx.) lbs (kg) (25) 1.57 (40) 3.15 (80) 0.59 (15) (55) (40) (20) 0.39 () 3.3 (1.5) (40) 2.36 (60) 3.94 (0) 0.16 (4) (70) (49) (21) 8.1 (3.7) 0.79 (20) 0.79 (20) (50) 2.76 (70) 5.31 (1.35) (0) (65) (34) 14.1 (6.4) (60) (90) 7.09 (180) 0.22 (5.5) 0.98 (25) (130) (85) (35) 0.98 (25) 30.6 (13.9) Valve size R-Ring x 1.6 x * ypical stock x 2.4 x x 2.62 x x 2.62 x /8

5 Unit dimensions, Model subplate mounted: dimensions in inches (millimeters) RA / /4.0 in 0.01/0 mm 32 (R max 4) Required surface finish of interface when mounting valve without our subplate L3 1) L4 1) () ØD3 1) B1 1) B2 1) L L R1 L7 L9 L11 L12 L12 B3 B L13 L14 L15 L16 ØD ØD5 ØD6/4 deep D7/5 deep *H2 () H3 L1 1) L2 1) ØD8/2 deep D9/3 deep 1 ) For body dimensions, see page 7 For subplate dimensions see page 7 Valve mounting bolts Bolt kit ightening SAE grade 8 or better part no. torque (must be ordered separately) (UNC) lb-ft (Nm) Size 6 4)1/4"-20 x 2 (M6 x 50) US (15.5) Size 4) 5/16"-18 x 2-3/4" (M8 x 70) US (37.0) Size 20 4) 5/16"-18 x 3-1/2" (M8 x 90) US (37.0) Size 30 4) 3/8"-16 x 4-1/4" (M x 1)US (75.0) 1.1 Screw Adjustment with locknut and protective cap, Model S 2 Nameplate 3 Valve mounting holes 4 Gauge port connection (possible alternate port) 12 Subplate; for size see table below 13 Valve mounting surface 14 anel cut-out Subplate Weight ØD8 Size ØD9* B3 B4 ØD5 ØD6 D7 ØD H3 Model no. (approx.) min 6 G 300/01 1/4" BS 3.3 lbs M6 25 mm G 300/12 SAE-4 (7/16"-20) (1.5 kg) (45) (60) 1/4" " (6) G 301/01 3/8" BS M8 28 mm G 301/12 N/A 4.4 lbs (7) (11) (25) G 302/01 1/2" BS (2.0 kg) (60) (80) M8 34 mm () G 302/12 SAE-8 (3/4"-16) 5/16" " 20 G 303/01 3/4" M8 42 mm G 303/12 N/A 12.1 lbs (15) G 304/01 1" BS (5.5 kg) (70) (0) M8 47 mm G 304/12 SAE-16 (1-5/16"-12) /16" " (20) G 305/01 1-1/4" BS (11.5) (17.5) M 56 mm (40) G 305/12 N/A 17.6 lbs G 306/01 1-1/2" BS (8 kg) (0) (130) M 61 mm (30) G 306/12 SAE-24 (1-7/8"-12) 3/8" " * N threads not permissible for pressures above 4600 SI (315 bar)! 5/8

6 Unit dimensions, Model K cartridge valve: dimensions in inches (millimeters) DBDh 25, A/F 3 A/F 2 A/F 1/tight. torque DBDS A/F 5 A/F 3 A/F 2 A/F 1 / M A Ø (2.5) Ø D13 L22 L23 L1 DBDS 25, Ø 0. (2.5) A/F 5 A/F 3 A/F 2 L A/F 1/tight. torque 1.1 Screw adjustment with locknut and protective cap, model S Hex set screw (sizes ), 6 mm allen wrench Hex head (sizes 25, 30) 1.2 Adjustable hand knob model H (sizes ) Hand wheel (sizes 25, 30) 1.3 Key lock hand knob with scale, model A (sizes 6 and ) 6 Cartridge, model code engraved 7 Cartridge, pressure rating stamped 8 Adjustable zero set collar (After installation, set zero point and slip collar away from adjustment handle onto A/F2. Zero set collar is now a reference for frequent adjustments.) Locknut 11 Dimensions required for removal of key "L21. Distance of travel for handle/key through adjustment range (L20). DBDA L21 Ø D12 Ø D11 11 L20 L18 DBDh L20 A/F 3 L17 A/F 6 A/F 2 A/F 2 L19 A/F 1/tight. torque 1.1 A/F 1/tight. torque A/F 1 = wrench size across flats in mm Ø D Cartridge Weight (approx.) lbs (kg) D11 D12 D13 L17 L18 L19 L20 L21 Size (0.4) 1.34 (34) 2.83 (72) 0.43 (11) 3.27 (83) 1.2 (28) 0.79 (20) Size 1.1 (0.5) 1.5 (38) 2.36 (60) 2.68 (68) 0.43 (11) 3.11 (79) 1.2 (28) 0.79 (20) Size (1) 1.89 (48) 2.56 (65) 0.43 (11) 3.03 (77) Size (2.2) 2.48 (63) 3.15 (80) 3.27 (83) A/F 1 1 A/F2 1 A/F3 1 A/F4 1 A/F5 1 A/F6 1 Cartridge L22 L23 L24 tightening torque lb-ft (Nm) Size (64.5) (80) Size 3.03 (77) 36 3 (140) Size (6) (170) Size (11) 2.21 (56) 5.16 (131) (200) /8 L18 L19

7 Unit dimensions, Model subplate mounted 1 : dimensions in inches (millimeters) RA /06.98 Size Subplate L7 L8 L9 L L11 L12 L13 L14 L15 L min 4 5 R1 6 G 300/ (15) G 300/ (15) (1) (8) (94) (22) (55) () (39) (42) (62) (65) (25 +2 ) G 300/ (14) G 301/ (15) G 305/05 G 301/ G 302/01 (135) () (115) (27.5) (70) (12.5) (40.5) (48.5) (72.5) (80.5) 0.63 (16) (9) (15) (30 +5 ) G 302/ (17.5) G 302/ (17.5) 20 G 303/01 (1) 0.79 (20) G 303/05 (45) (94) (12) G 303/ G 304/01 (170) (15) (140) (20) (0) (20) (54) (85) 0.79 (20) (13) (40 +3 ) G 405/05 (42) (97) G 304/ (23) G 305/ (24) (22) G 305/05 (113) G 305/ G 306/01 (190) (12.5) (165) (17.5) (130) (22.5) (42) (52.5) (2.5) 0.94 (24) (11.5) (55 +4 ) G 306/ (23) (117) G 306/ (23) 1) see page 5 for body dimensions Mounting cavity: dimensions in inches (millimeters) 9 5 Ø D L28 Ø D16 a1 Ø D14 Ø D (Rz 16) Ø D17 Ø D (0.05) A A L25 L26 L (Rz 16) 0.02 (0.5) x (0.1) A L29 L30 L31 4 ossible connections for port 5 Connection for port 9 Manifold cavity Size ØD14 ØD15 ØD16 ØD17 ØD18 ØD19 L25 L26 L27 L28 L29 L30 L31 α M28 x (25 0 ) 0.236(6) (15) (24.9) (6) (15) (19) (30) (35) (45) 2.22±0.22 (56.5±5.5) (65) M35 x (32 0 ) () (18.5) (31.9) () (18) (23) (35) (41) (52) 2.66±0.29 (67.5±7.5) (80) M45 x (40 0 ) (20) (24) (39.9) (20) (21) (27) (45) (54) (70) 3.60±033 (91.5±8.5) (1) M60 x (55 0 ) (30) (38.75) (54.9) (30) (23) (29) (45) (60) (84) 4.47±033 (113.5±11.5) (140) 20 7/8

8 Notes 8/8 Mannesmann Rexroth Corporation Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, A el. (6) Fax: (6) Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH el. (330) Fax: (330) All rights reserved Subject to revision rinted in U.S.A.

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