Tomorrow's Technology in Today's Flamcomat

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1 Tomorrow's Technology in Today's Flamcomat The Flamcomat is a modern, pump-driven pressurisation unit. Thanks to its sophisticated construction we have made it possible to incorporate important functions into one compact unit. The Flamcomat consists of a pump unit and a pressureless vessel. This modular expansion system can be expanded with additional vessels and accessories from our comprehensive range. In this way we can tailor the equipment precisely to the needs of your system. The Flamcomat is suitable for any size of heating installation and for both refrigeration and airconditioning installations. The Flamcomat makes sure that the system pressure remains within precise limits and that the system is topped-up automatically should there be any requirements. The venting process is incorporated, dynamic and energy-efficient. Flexvent Super floatvent with air-intake preventer. Steel vessel at atmospheric pressure. Flexible hoses. Lockshield ball valves with drain. Single or double pump configuration. Touch pad control panel. Top-up hose. FLAMCOMAT GB Benefits of the Flamcomat The Flamcomat combines pressure-control unit, dynamic de-aeration and topping-up all in one. Choice of a range of pump modules. Proven de-aeration results, as tested independently by WL / Delft Hydraulics. Expansion fluid is stored at atmospheric pressure in a removable butyl-rubber bladder. 60 Product overview 013 We reserve the right to change designs and technical specifications of our products.

2 Pressurisation and Expansion Automats Connection assembly sensor (optional) The Flamcomat de-aeration process can be performed even more economically. When the pre-set minimum gas volume has been reached, the normal de-aeration process is stopped until the next time the sensor detects an excessive level of gas in the expansion fluid. Atmospheric ventilation. Removable bladder of high-quality butyl-rubber. FLAMCOMAT GB Gas-rich water from the system. De-aerated water to the system. PALL RINGS. Active de-aeration By using an integrated PALL ring box it is possible to de-aerate the installation continuously and completely. The Turbo-vent function significantly increases the de-aeration capacity. Product overview 013 We reserve the right to change designs and technical specifications of our products. 61

3 The Flamcomat is a versatile expansion equipment with supreme technical performance. The de-aeration capacity is not dependent on the circulation speed or the pressure in the system. In systems with a large difference between summer and winter operation, we recommend using a double (load-dependant) pumpunit. Pump discharge line, from expansion vessel to the system. Pressure sensor. Solenoid valve. Safety valve, to protect atmospheric vessel. Sealable filling/draining valve. Example installation of Flamcomat with double pump control unit Automatic floatvent with aeration arrestor * Control unit * Configuration of Flamcomat with double pump, basic and additional vessels and intermediate vessel. Heat source 1 Heat source Supply temperature < 10 C * = Supplied as standard ** = Accessories E }*** = Shut-off valve, additional accessories or in combination with special model Vessel connection ** Additional vessel ** Basic vessel * }*** Connection from additional vessel - pump Connection from additional vessel - valve Shut-off valve ** M1 M M1 V M3 M/A RS485 error AI AP MDB F/A Basic vessel connection set * Top-up line for mains water Shut-off valve ** Shut-off valve ** BA reflux guard with dirt filter ** Return temperature < 70 C Expansion line, discharge side Expansion line, inlet side Shut-off valve ** Intermediate vessel ** ) Minimum pressure limiter ** 30V50Hz L N PE RS 485 data output Error log sensor Top-up Capacity, analogue Pressure, analogue Diaphragm-rupture sensor Level sensor 1) Additional vessel(s) connection must have the same pipeline diameter and vessels must be configured symmetrically. ) Use if return temperature > 70 C. 6 Product overview 013 We reserve the right to change designs and technical specifications of our products.

4 bar bar Pressurisation and Expansion Automats How the Automat Works 5. Topping-up If the water level in the vessel drops to a critical level, an appropriate amount of water will be carefully pumped into the system from the water mains. This water will be de-aerated (by pressure loss and the PALL rings), before entering the vessel. 1. Cold The automat contains a small amount of water. The automat is still at rest.. Warming up The volume of water and the system pressure increases. The unit responds to this by opening the solenoid valve. Water flows into the pressureless vessel. The water in the vessel is de-aerated due to both the drop in pressure and the presence of the PALL rings. 4. Cooling down The volume of water and the system pressure decreases. The de-aerated water is pumped from the pressureless vessel back into the system. This restores the system pressure Full power When the system has warmed up completely, the vessel will be almost full to capacity C Product overview 013 We reserve the right to change designs and technical specifications of our products. 63

5 FLAMCOMAT - PUMP UNITS For heating and chilled water (cooling) installations. Flamcomats with pump units are used for storage of expansion water, de-aeration and topping up your installation automatically as an integrated controlled unit carried out with state of the art micro-electronics. The easy to use, detachable control unit shows all system operation and fault conditions clearly and conveniently. The control unit can also be used remotely, up to a distance of 500 metres, so that you can view the system from your workstation and may be interfaced with external systems to give a networked control and alarm system. By using Flamco-patented PALL-rings, gas bubbles down to a size of 18 microns can be removed from the system. The PALL-rings have a large adhesive surface, which means that the Flamcomat can eliminate large and small air bubbles from your system. This is described further in the independent research report commissioned from the Technical University of Delft, the Netherlands, which can be obtained from Flamco. State-of-the-art technology gives low power usage, long life and ease of maintenance. Red (RAL 300) epoxy powder coating. Maximum temperature on bladder (EN 13831/8): 70 C. Maximum temperature at (heating) outlet: 10 C. Single Pump Control (PN 10) * Pump orientation Maximum working pressure [bar] L. x W. x H. Connection (F) to Tank System Water supply MM (PN 6) hor x 40 x 330 G 1" Rp 3 / 4" Rp 1 / " M 0 hor x 530 x 540 G 1 1 / 4" G 1 1 / 4" Rp 1 / " M 01 hor x 530 x 540 G 1 1 / 4" G 1 1 / 4" Rp 1 / " M 0 hor x 530 x 540 G 1 1 / 4" G 1 1 / 4" Rp 1 / " M 10 hor x 530 x 540 G 1 1 / 4" G 1 1 / 4" Rp 1 / " M 0 hor x 530 x 540 G 1 1 / 4" G 1 1 / 4" Rp 1 / " M 60 vert x 610 x 535 G 1 1 / " G 1 1 / " Rp 1 / " * For larger, more powerful systems please contact Flamco. Single Pump Control (PN 16) * Pump orientation Maximum working pressure [bar] L. x W. x H. Connection (F) to Tank System Water supply M 80 vert x 610 x 595 G 1 1 / " G 1 1 / " Rp 1 / " M 100 vert x 610 x 595 G 1 1 / " G 1 1 / " Rp 1 / " M 130 vert x 610 x 595 G 1 1 / " G 1 1 / " Rp 1 / " * For larger, more powerful systems please contact Flamco. 64 Product overview 013 We reserve the right to change designs and technical specifications of our products.

6 Pressurisation and Expansion Automats Double Pump Control (PN 10) * Pump orientation Maximum working pressure [bar] L. x W. x H. Connection (F) to Tank System Water supply DM hor x 385 x 340 G 1" Rp 3 / 4" Rp 1 / " D 0 hor x 900 x 670 G 1 1 / " G 1 1 / " Rp 1 / " D 10 hor x 900 x 670 G 1 1 / " G 1 1 / " Rp 1 / " D 0 hor x 900 x 670 G 1 1 / " G 1 1 / " Rp 1 / " D 60 vert x 850 x 580 G 1 1 / " G 1 1 / " Rp 1 / " * For larger, more powerful systems please contact Flamco. Double Pump Control (PN 16) * Pump orientation Maximum working pressure [bar] L. x W. x H. Connection (F) to Tank System Water supply D 80 vert x 910 x 580 G 1 1 / " G 1 1 / " Rp 1 / " D 100 vert x 910 x 580 G 1 1 / " G 1 1 / " Rp 1 / " D 130 vert x 910 x 580 G 1 1 / " G 1 1 / " Rp 1 / " * For larger, more powerful systems please contact Flamco. Product overview 013 We reserve the right to change designs and technical specifications of our products. 65

7 FLAMCOMAT VESSELS For heating and chilled water (cooling) installations. A multi function product which provides all the essential requirements for a sealed chilled or heated water system i.e. automatic expansion control, pressurisation, de-aeration and make-up. Pressureless vessel without automat. Replaceable bladder. Automatically maintains volumetric control during heating or cooling cycles along with automatic make-up. Total air removal, even when the system is in a state of equilibrium, unique turbo de-aeration facility provides continuous deaeration when required. Low pressure de-aeration using the patented PALL-ring coalescence process which leads to a long life cycle and improved efficiency. Maximum working pressure (design): 3.0 bar. Maximum temperature on bladder (EN 13831/8): 70 C. In accordance with European Pressure Equipment Directive 97/3/EC. Flamcomat GB Main Vessels Capacity [l] Ø H. Syst. conn. (M) GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " GB G 1 1 / " Flamcomat BB Auxiliary Vessels Capacity [l] Ø H. Syst. conn. (M) BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " BB G 1 1 / " Product overview 013 We reserve the right to change designs and technical specifications of our products.

8 Pressurisation and Expansion Automats ACCESSORIES FOR AUTOMATS Drain and Refill Sets Drain set with pulse water meter small - 16 m 3 /h Drain set with pulse water meter large - 0 m 3 /h Drain set with water meter small - 16 m 3 /h Drain set with water meter large - 0 m 3 /h Standard refill system with pulse hot water meter - 50 Hz / 60 Hz Steel Cabinet Steel cabinet for mono pump horizontal (M 0 - M 0) Steel cabinet for mono pump vertical (M 60 - M 130) Steel cabinet for dual pump horizontal (D 0 - D 0) Steel cabinet for dual pump vertical (D 60 - D 130) Bimetallic Temperature Switch Bimetallic Temperature Switch Soft Foam Heat Insulation For Flamcomat vessels. For type: Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Flamcomat Product overview 013 We reserve the right to change designs and technical specifications of our products. 67

9 Ball Valve With drain connection. G Rp R Connection For pump set Rp G R Drain Valve DN 0 3 / 4" 1" 3 / 4" G 3 / 4" MM, DM Valve DN 5 1" 1 1 / 4" 1" G 3 / 4" M 01, M 10, M Valve DN / 4" 1 1 / " 1 1 / 4" G 3 / 4" D 0, D 10, D 0, M 60, D Ball valve with draining DN 5 without adapter 1" 1 1 / 4" - 3 / 4" MM, M 01, M 10, M PN C Flamcomat valve caps DN 3 without adapter PN C 1 1 / 4" 1 1 / " - 3 / 4" D 0, D 10, D 0, M 60, D Flexible Connecting Kit For connecting the Flamcomat main or auxiliary vessel to the pump-unit, face sealed female, with ball valve and drainage valve. Suitable for Connection Pump-unit Vessel sizes [l] Vessel Pump-unit Flexible connection 1 MM, DM G 1 1 / " G 1" Flexible connection MM, DM G 1 1 / " G 1" Flexible connection 3 MM - M G 1 1 / " G 1 1 / 4" Flexible connection 4 MM - M G 1 1 / " G 1 1 / 4" Flexible connection 5 M 60, D G 1 1 / " G 1 1 / " Flexible connection 6 M 60, D G 1 1 / " G 1 1 / " Flexible connection 7 M 60, D G 1 1 / " G 1 1 / " Gas Sensor Connecting Group For connecting the Flamcomat main vessel to the pump unit, face sealed female, with ball valve and drainage valve. Includes a de-aeration sensor for signalling the control unit to continue or stop active de-aeration. Optional for Connection to Pump-unit Vessel sizes [l] Vessel Pump-unit Sensor connecting group 1 MM, DM / " 1" Sensor connecting group MM, DM / " 1" Sensor connecting group 3 M 01 - M / " 1 1 / 4" Sensor connecting group 4 M 01 - M / " 1 1 / 4" Sensor connecting group 5 M 60, D / " 1 1 / " Sensor connecting group 6 M 60, D / " 1 1 / " Sensor connecting group 7 M 60, D / " 1 1 / " Product overview 013 We reserve the right to change designs and technical specifications of our products.

10 Pressurisation and Expansion Automats Backflow Security Including strainer and shut-off valves. With multiple potable water approvals. Connection (F - M) Backflow security 1 / " - 1 / " Surge Vessel (PN 6) Capacity [l] Ø H. Syst. conn. Surge vessel type M / " Surge vessel type D / 4" Impulse Output Water Meter Features Impulse output water meter 1 impulse/10 litres Rotating Connection, Face Sealed Connection to Vessel Control unit (F) (M) Vessel connection type / " 3 / 4" Vessel connection type / " 1" Vessel connection type / " 1 1 / 4" OPTIONAL CONTROL UNITS Easycontact Remote volt free failure contacts for pressure, level and thermal motor protection. Control unit Optional for F SCU SPC M-K/S M-K/C M-K/U Flamcomat Easycontact Diaphragm Rupture Sensor Remote monitoring. Cannot be integrated at a later date. External/ Internal Control unit Optional for S SPC M-K/S M-K/U Flamcomat Diaphragm rupture sensor External Soft Starter for Pumps Internal. Reduces the dynamic pressure at pump starts. Control unit Optional for F SPC M-K/U Flamcomat Soft starter for M 80 - M Soft starter for D 80 - D Product overview 013 We reserve the right to change designs and technical specifications of our products. 69

11 Analogue Signal Output Internal. For analogue signalling (0-10 V) of vessel volume (0-100 %) and system pressure (0-16 bar). Build-in afterwards is possible. Setting up data processing and visualisation is left up to the contractor. Control unit Optional for F SPC M-K/U Flamcomat Analogue signal output Bus Coupler LONWorks Standard External. Interface converter from RS485 SDS to LONWorks for visualisation in LON networks and LON building services control systems. Control unit Optional for F SCU SPC M-K/U M-K/C Flamcomat Bus Coupler LONWorks standard - Module 40 SD Card Module External. For saving parameter files. SD Card module used for: Saving of SPC parameter files. Downloading of files via SD Card to PC. Transmission of the files to Service centre. Uploading of files adapted by the service support Control unit Optional for F SPC M-K/U Flamcomat SD card module Product overview 013 We reserve the right to change designs and technical specifications of our products.

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