PRODUCTIVITY IS THE HOLE IDEA. DRILLS & REAMERS. Turning hole technology into productivity.

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1 PRODUCTIVITY IS THE HOLE IDEA. DRILLS & REAMERS Turning hole technology into productivity.

2 Better productivity and a hole lot more. Whether you work in composites or stainless steels or anything in between, you can count on IMCO know-how to help get your parts per shift right where you want them. There s an IMCO self-centering drill and general-purpose reamer for virtually every need.

3 CONTENTS: 4 Features: IMCO D Series Drills & R10 Reamers IMCO makes drills and reamers with the same advanced technologies and hands-on knowledge that keep setting the productivity bar higher for every tool category. 25 Specialty Drills Solid Carbide Spade Drills Model D10 Spade (Flat) Style 2-Flute 118 Point For Shallow Hole Drilling in Most Materials Twist Drills Solid Carbide Jobber/DIN Length Drills Model D30 3-Flute 150 Point For Low Carbon Steel, Alloy Steel, Cast Iron Solid Carbide Jobber-Length Drills/Sets Model D20 2-Flute 118 Point For Most General Purpose Drilling Applications Carbide-Tipped Jobber-Length Drills Model DT20 2-Flute 118 Point Carbide Tipped For General Purpose Applications Carbide-Tipped Taper-Length Drills Model DT22 2-Flute 118 Point Carbide Tipped For General Purpose Applications Solid Carbide Stub-Length Drills Model D21 2-Flute 118 Point TiN For Most General Purpose Drilling Applications Solid Carbide Tap Drills/Sets Model D11 Tap Removal Drill 120 Point For Hard Metal Drilling and Tap Removal Solid Carbide Spotting and Centering Drills Model D23 2-Flute 90 /120 Points For Accurate Starting Holes in Most Materials Combined Drill/ Countersink (Center Drill) Model CD10 Double End 118 Drill Point 60 Countersink Countersinks Model CS10/CS30/CS60 Single and Multi-Flute Styles 60 / 82 / 90 Chamfer Tool Model CT12 Single End 60 / 90 / 120 For Chamfering Edges of Hard Workpieces Carbide-Tipped Stub-Length Drills Model DT21 2-Flute 118 Point Carbide Tipped For General Purpose Applications Straight-Flute Drills Solid Carbide AccuHole Drills Model D40 2-Flute 140 Point For Accurate Holes in Hard Materials Reamers Straight-Flute Reamers Model R10 Chucking Style Straight Flute For Most General Purpose Reaming Applications Made-to- Reamers 24 Carbide-Tipped Hard Metal Drills Model DT40 2-Flute 118 Point For Accurate Holes in Hard Materials 3

4 DRILLS & REAMERS More than a hole. It s a hole technology. Everything we put into our tools is maximized so you get the most out of them. IMCO makes drills and reamers with the same advanced technologies and hands-on knowledge that keep setting the productivity bar higher for every tool category. Optimized geometries for maximum performance in most materials, from easily machined to hardened steels. A variety of helical (twist) or straight flutes to do virtually any job. An extensive range of drill diameters and lengths. CNC manufactured by seasoned craftsmen to perform better and last longer. 4- and 6-flute designs for the spectrum of general-purpose reaming applications. Stock designs in a wide array of diameters and lengths; made-to-order reamer orders welcome. D Series drills have highstrength micrograin carbide core for longer life, more work per tool, regardless of high torsional stresses. 4 D Series drill DT Series carbide-tipped drill ends are hightemperature brazed to hardened high-strength steel bodies for maximum performance and tool life. D20, D11 drills available in convenient sets. Reamer

5 Tool Reference Chart MATERIALS D30 Solid Carbide Jobber/ DIN Lengths 3 -Flute drill 150 Point TOOLS N K P M H S Non-Ferrous Cast Iron Carbon & Tool Steels Stainless Steels Hardened Steel >48HRC Super Alloys XXX XX X X D20 Solid Carbide Jobber Length 2-Flute 118 Point XXX X XX X DT20 Carbide Tipped Jobber Length 2-Flute 118 Point XXX XX X X DT22 Carbide Tipped Taper Length 2-Flute 118 Point XXX XX X X D21 Solid Carbide Stub Length 2-Flute 118 Point XXX XX XX XX X X DT21 Carbide Tipped Stub Length 2-Flute 118 Point XXX XX X X D40 Solid Carbide Straight Flute 2-Flute 140 Point X XX X XXX XX DT40 Carbide Tipped 2-Flute 118 Point X X XX X D10 Solid Carbide Spad (Flat) Style 118 Point X X XX D23 Solid Carbide Spotting Drill 2-Flute 90 / 120 Points XX XX XX XX XX CD10 Solid Carbide Combined Drill and Countersink Double End 118 Point 60 Countersink XX X XX X X KEY: X GOOD XX BETTER XXX BEST 5

6 Solid Carbide Application Guide Speed & Feed ISO Class N K P M S N K P H M S Material Aluminum Alloys Copper Alloys Brass & Bronze Composites, Plastics Magnesium Alloys Cast Iron - Gray Cast Iron - Ductile / Malleable Low Carbon Steel <= 38 Rc 1018, 12L14, 8620 Medium Carbon Steels <=38 Rc 4140, 4340 Martensitic Stainless Steel 416, 410, 440C Drill Series Number Speed (SFM) Feed Rate (Inch Per Rev) Speed Feed Rate (MM per Rev) < 1/16 >1/16-1/8 >1/8-1/4 >1/4-3/8 >3/8-1/2 > 1/2-3/4 (M/Min) <1,5 >1,5-3,0 >3,0-6,0 > 6,0-9,0 > 9,0-12,0 > 12,0-20,0 D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Tool & Die Steels < 48 Rc D A2, D2, H13, P20 D Tool Steels > 48 Rc D Austenitic Stainless Steels 303, 304, 316 Precipition Hardening Stainless Steels 17-4 PH, 15-5 PH, 13-8 PH Titanium D D D D D D D D High Temp Alloys D Hastalloy, Waspalloy 6

7 Carbide Tipped Application Guide Speed & Feed ISO Classification Work Material Speed (SFM) N K H Aluminum Alloys Copper Alloys Brass & Bronze Composites, Plastics Magnesium Alloys Cast Iron - Gray Cast Iron - Ductile / Malleable Speed >1/16-1/8 >1/8-1/4 >1/4-3/8 >3/8-1/2 > 1/2-3/4 (M/MIN) >1,5-3,0 >3,0-6,0 > 6,0-9,0 > 9,0-12,0 > 12,0-20,0 DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT DT Tool & Die Steels < 48 Rc DT Tool Steels > 48 Rc DT S High Temp Alloys Hastalloy, Waspalloy DT TOOL TIP SOLID CARBIDE vs. CARBIDE TIPPED: Which is the Right Choice for You? Solid carbide drills are often made to shorter specifications than their HSS and Co cousins. Solid carbide can also take more heat and deflects less in drilling operations. This combination of stubbier length, heat resistance and low deflection make solid carbide drills a great choice in most drilling applications. Use carbide-tipped tools when drilling in deeper holes and when rigidity issues are a factor. Using carbidetipped tools when large drill diameters are required can also reduce tool costs. 7

8 TECH TALK MACHINING FORMULAS: Measuring performance. The application charts in this brochure list speeds in terms of SFM and feeds in terms of IPR. But there are many ways to measure productivity. These are industry-standard formulas Acronym Means Formula IPM Inches per minute IPM = IPR x RPM IPR IPT Inches (in feed) per revolution (of tool), all teeth combined Inches (in feed) per tooth per revolution IPR = IPT x number of teeth RPM Revolutions per minute RPM = (SFM x 3.82) tool diameter SFM Surface feet per minute SFM = RPM x.262 x tool diameter PECK DEPTH: Peck drill like a pro. Use this guide to set cutting depths for your next peck drill cycle: Drill Type Drill Dia. Peck Depth Straight fluted All 25% of drill dia. Spiral fluted < ½ in. 50% of drill dia. Spiral fluted > ½ in. 25% of drill dia. 8

9 PROFILE: Application Support Team Leader Steve Avers We talk a lot about getting results and providing solutions. And like everything else we talk about, we back it up with test results, facts and reactions from operators and shop owners like you. Now, meet the guy who runs those tests in IMCO s on-site test lab Steve Avers, Application Support Team Leader. When any customer distributor, shop owner or operator comes to us with a challenge, Steve draws on all IMCO s resources to find the solution. His role is answering your questions and helping customers determine the best tool choice and speeds and feeds for specific materials. Sometimes Steve can provide answers on the spot, as when he recommended speeds and feeds for the Hardrocker Racing Team. Steve checks the results of an experiment with a customer s tool to solve their chip evacuation problems. Other times it requires research in IMCO s onsite test lab. It s equipped to run most machining tasks, so IMCO can identify the solutions you need. Request a free tool test. IMCO makes it easy to compare the tools you re using now with an IMCO tool designed to do the same job, only better.. You can request a free test at or on our website at imcousa.com. Tests will be conducted at your site, with details determined on a case-bycase basis. Steve is a journeyman mold maker with CNC programmer and operator experience since Get the productivity and profitability results you need. Call ( internationally) or to find out more. 9

10 D30 Solid Carbide Drills: Helical 3-Flutes in d / For superior hole roundness in cast irons, as well as carbon and tool steels, stainless steels, super alloys and titanium. Three flutes for higher cutting edge engagement, smaller chip load. Self-centering geometries for easy metal penetration, minimal deflection. 30 Helix 150 Point Maximum hole depth should not exceed 75% of the length of flute. Note: Always use coolant and peck drilling to aid with chip evacuation. l1 l2 d1 mm d1 h7 Model : Cutter Dia Decimal Flute Overall , , / /4 2-1/ , , , , , , # /8 2-1/ , , / /8 2-1/ , , , , # /8 2-1/ , , , , / /8 2-1/ # /8 2-1/ # /8 2-1/ , , , , # /8 2-3/ / /8 2-3/ , , , , , , / /8 2-3/ , , , , , , / / , , # / ,

11 Cutter Dia Decimal Flute Overall 5, / / , , , , / / , , , , / / , , , , F / , , / /8 3-1/ , , , , / /8 3-1/ , , , , , , / /8 3-3/ , , , , / /8 3-3/ , , , , / / , , Q / , , , , Cutter Dia Decimal Flute Overall 11/ / , , , , / /4 4-1/ , , , , / /4 4-1/ , , / /8 4-1/ , , / /8 4-1/ , , , , / /8 4-1/ , , / /8 4-1/ , , / / , , / / , , / / , , , , / /

12 TOOL TIP SELF-CENTERING DRILLS: Right On the Money Using IMCO s self-centering drills can save both time and money. Self-centering drill points can eliminate the need to spot drill a starter hole reducing the cycle time and the need for an additional tool. IMCO Series D20, D30 and D40 drills all have self-centering points. D20 Solid Carbide Drills: Jobber-Length 2-Flutes Excels in aluminum and nonferrous materials. Stands up to high drilling temperatures and high torsional stresses. Optimized for abrasive and easily machined materials. High feed rates, good chip disposal in most applications. l1 l2 d1 25 Helix 118 Point in d / mm d1 h7 Maximum hole depth should not exceed 75% of the length of flute. Note: Always use coolant and peck drilling to aid with chip evacuation. 128

13 Model : D20 Jobber Length Cutter Dia Decimal Flute Overall # /4 1-1/ # /4 1-1/ , # /4 1-1/ # /4 1-1/ , , # /4 1-1/ / /4 1-1/ , , , # /4 1-1/ , # /4 1-1/ , , , # /4 1-1/ , / /4 1-1/ , # /4 1-1/ , , # /4 1-1/ , # /8 1-3/ , , # /8 1-3/ , # /8 1-3/ , / /8 1-3/ # /8 1-3/ , # /8 1-3/ # /8 1-3/ , , # , , # , , # / , # , # , Cutter Dia Decimal Flute Overall # /4 2-1/ # /4 2-1/ , # /4 2-1/ , # /4 2-1/ , / /4 2-1/ # /4 2-1/ , # /4 2-1/ # /4 2-1/ , # /4 2-1/ # /4 2-1/ , / /4 2-1/ , , # /4 2-1/ , , # /8 2-1/ , # /8 2-1/ / /8 2-1/ , # /8 2-1/ , # /8 2-1/ , # /8 2-1/ , # /8 2-1/ , # /8 2-1/ / /8 2-1/ # /8 2-1/ # /8 2-1/ # /8 2-1/ , , # /8 2-3/ , , # /8 2-3/ / /8 2-3/ # /8 2-3/ , # /8 2-3/ , # /8 2-3/ , continued on next page 13

14 Model : D20 continued Cutter Dia Decimal Flute Overall # /8 2-3/ , # /8 2-3/ , / /8 2-3/ , # /8 2-3/ # /8 2-3/ , # /8 2-3/ # / # / , # / / / # / , # / , , # / , # / , / / , # / , , # / , , A / / / B / , C / , D / , , / / , , F / , G /8 3-1/ , / /8 3-1/ , H /8 3-1/ Cutter Dia Decimal Flute Overall 6, , I /8 3-1/ J /8 3-1/ , K /8 3-1/ / /8 3-1/ , , , L /8 3-1/ , M /8 3-3/ , / /8 3-3/ , N /8 3-3/ , , , , / /8 3-3/ O /8 3-3/ , , P /8 3-3/ , , / / , Q / , , R / , / / , , S / , T /4 4-1/ , / /4 4-1/ , , , U /4 4-1/ , , / /4 4-1/

15 Cutter Dia Decimal Flute Overall V /4 4-1/ , , , , W /8 4-1/ , / /8 4-1/ X /8 4-1/ , , , Y /8 4-1/ , / /8 4-1/ , Z /8 4-1/ , , , / /8 4-1/ , , , , / /8 4-1/ , , , , , / / , , , , Cutter Dia Decimal Flute Overall 11, / / , , , , / / , , , , / / / / , / / , / / , / / , / /2 5-1/ / /2 5-1/ , / /2 5-1/ , / / , / / D20 Sets Set Set Contents EDP Number List Price DS-1 13 pieces 1/16 to 1/4 by 64ths DS-2 29 pieces 1/16 to 1/2 by 64ths

16 l2 DT20 #32 Carbide-Tipped: Jobber-Length 2-Flutes Designed for production drilling of cast iron, non-ferrous metals, composites, plastics and other nonmetals. Hardened high-strength steel body. Carbide tips high-temperature brazed for economical tools and long life. Cam-relieved point with highstrength edge. l1 Size Specific 25 Helix Typical 118 Point in d1 1/ / >1/ / mm d1 6, / -0,018 >6, / -0,025 Maximum hole depth should not exceed 75% of the length of flute. Note: Always use coolant and peck drilling to aid with chip evacuation. d1 Model : DT20 Jobber Length Cutter Dia Decimal Flute Overall /8 2-3/ # /8 2-3/ / /8 2-3/ # /8 2-3/ # / , # / / / # / # / # / # / # / / / # / # / # /16 3-1/ # /16 3-1/ # /16 3-1/ / /16 3-1/ # /16 3-1/ # /16 3-1/ , # /16 3-1/ # /16 3-1/ # /16 3-1/ / /16 3-1/ # /16 3-1/ # /16 3-1/ # /2 3-3/ # /2 3-3/ # /2 3-3/ # /2 3-3/ / /2 3-3/ # /2 3-3/ # /2 3-3/ # /2 3-3/ # /2 3-3/ , / /2 3-3/ # /2 3-3/ # / A / / / B / C / D / / / , F /16 4-1/ G /16 4-1/ / /16 4-1/

17 TOOL Cutter Dia Decimal Flute Overall H /16 4-1/ I /16 4-1/ J /16 4-1/ K /16 4-1/ / /16 4-1/ L /16 4-1/ M /16 4-1/ , / /16 4-1/ N /16 4-1/ / /16 4-1/ O /16 4-1/ P /16 4-3/ / /16 4-3/ Q /16 4-3/ , R /16 4-3/ / /16 4-3/ S / T / / / U / , / / V / W /8 5-1/ / /8 5-1/ X /8 5-1/ Y /8 5-1/ / /8 5-1/ Z /16 5-1/ , / /16 5-1/ / /16 5-1/ , / /16 5-3/ / /16 5-3/ / / , / / TIP NEED SOMETHING DIFFERENT? We Can Do That! When you can t find just the right tool as an off the shelf item, call your IMCO Rep. We can help by modifying an existing tool to provide the solution you need for better productivity and a hole lot more! Common mods: Add a tang to a shank Change a drill point angle Add a chipbreaker to a drill point Change a reamer chamfer Add a drill point to an end mill Add a coating to a drill or reamer IMCO also makes different types of custom drill/ reamer (dreamer) combinations and special dagger drills used in aerospace applications. Call IMCO today for a quote. 17

18 DT22 Carbide-Tipped: Taper-Length 2-Flutes TANG Designed with a longer flute length than jobber-length drills for drilling deeper holes faster. Best applications include production drilling in cast iron, non-ferrous metals, composites, plastics and other nonmetals. Hardened high-strength steel body. Carbide tips high-temperature brazed for economical tools and long life. Cam-relieved point with highstrength edge. Tanged shank allows faster deep drilling. l1 l2 Size Specific 25 Helix Typical 118 Point in d1 1/ / >1/ / mm d1 6, / -0,0254 >6, / -0,0381 Maximum hole depth should not exceed 75% of the length of flute. Note: Always use coolant and peck drilling to aid with chip evacuation. d1 Model : DT22 Tapper Length Cutter Dia Decimal Flute Overall 1/ /4 5-1/ / / / / / /8 5-3/ / /8 5-3/ / / , / / / /4 6-1/ / /4 6-1/ , / /8 6-1/ / /8 6-1/ , / / / / / /8 6-1/ , / /8 6-1/ / /4 6-3/ , / /4 6-3/ / / / / , / /8 7-1/ / /8 7-1/ , / /4 7-1/ / /4 7-1/ / /4 7-3/ , / /4 7-3/ / / / / , / /8 8-1/ / /8 8-1/ , / /8 8-3/ / /8 8-3/ / /8 8-3/ ,

19 Model : DT22 Jobber Length Cutter Dia Decimal Flute Overall 5/ /8 8-3/ / / , / / / /8 9-1/ / /8 9-1/ , / /8 9-1/ / /8 9-1/ , / /8 9-3/ / /8 9-3/ / / / / / /8 10-3/ / TOOL TIP PROBLEM: Bird-Nesting Chips wind around the tool and, especially in drilling, are tough to evacuate. So the tool keeps cutting the chips instead of the workpiece, damaging the cutting edge and shortening tool life. Cause: Long chips Solution A: Chipbreaker tools A chipbreaker is notched to create shorter chips that are easier to evacuate with air or coolant. Solution B: When drilling, increase the feed rate. 19

20 D21 Solid Carbide: Stub-Length 2-Flutes For general-purpose drilling work in abrasive materials aluminum, non-ferrous metals, carbon steels, tool steels, stainless steels and cast irons. TiN coating keeps tool running cooler, longer. Model : D21 Stub Length Cutter Dia Decimal Equiv Flute Length d1 l2 l1 Overall Length 1/ / / / / /4 2-1/ / /4 2-1/ / /4 2-1/ / /4 2-1/ / / / / / / / / / / / /4 2-3/ / /4 2-3/ / /4 2-3/ / / / / / / / / / / / / / / / / / / / / / / l1 l2 d1 Coating: TiN COATING 25 Helix 118 Point in d / Maximum hole depth should not exceed 75% of the length of flute. 20 Caption for this photo would go here. Caption for this photo would go here. Caption for this photo would go here.

21 DT21 Carbide-Tipped: Stub-Length 2-Flutes Best performance in aluminum and nonferrous materials. Stub length provides extra rigidity for better stability and precision. Hardened high-strength steel body. Carbide tips high-temperature brazed for economical tools and long life. Cam-relieved point with high-strength edge. Model : D21 Stub Length Cutter Dia Decimal Equiv Flute Length d1 l2 l1 Overall Length 1/ /8 1-7/ / / / / / /8 2-3/ / /8 2-3/ / /4 2-3/ / /4 2-3/ / /8 2-1/ / /8 2-1/ / /2 2-11/ / /2 2-11/ / /8 2-13/ / /8 2-13/ / / / / / /16 3-1/ / /16 3-1/ / /16 3-5/ / /16 3-5/ / /16 3-7/ / /16 3-7/ / /8 3-5/ / /4 3-3/ TECH TALK Optimized Geometries for Maximum Performance l1 l2 Size Specific 25 Helix Typical 118 Point d1 in d / Maximum hole depth should not exceed 75% of the length of flute. Note: Always use coolant and peck drilling to aid with chip evacuation. Choose from a wide range of point geometries and flute designs, available in an exhaustive variety of drill diameters and lengths, for drilling in almost any workpiece material. In many cases, the drill you need is in inventory coating already applied for same-day order fulfillment. 21

22 D40 Solid Carbide Drills: AccuHole 2 Straight-Flutes in d / Great results in hardened steels, in addition to carbon and tool steels, super alloys and titanium. Extra web thickness for improved strength; thinned point optimized with high-strength edge. l1 l2 140 Point Maximum hole depth should not exceed 75% of the length of flute. d1 mm d1 h7 Note: Always use coolant and peck drilling to aid with chip evacuation. Model : D40 Straight Flutes Cutter Dia Decimal Flute Overall # /2 1-1/ # /2 1-1/ # /2 1-1/ # /2 1-1/ , # /2 1-1/ / /2 1-1/ , , , # /2 1-5/ # /2 1-5/ , , # /2 1-5/ / /8 1-5/ , # / / , # / / , # / / , # / / , / / / # /4 1-3/ # /4 1-3/ # /4 1-3/ , # /4 1-3/ , # /4 1-3/ , # /4 1-3/ / /4 1-3/ , # / / # / / , # / / # / / , # / / , # / / / / / , # /8 1-7/ # /8 1-7/ , # /8 1-7/

23 Cutter Dia Decimal Flute Overall # /8 1-7/ , / /8 1-7/ , # / / , , # / / , / / / , # / , # / # / , / / # /16 2-1/ # /16 2-1/ , , , / /16 2-1/ # /8 2-3/ , , # /8 2-3/ # /8 2-3/ / /8 2-3/ , # /8 2-3/ # /8 2-3/ # /8 2-3/ # /16 2-1/ , # /16 2-1/ / /16 2-1/ , , # /4 2-3/ , # /4 2-3/ , / /4 2-3/ , , # /16 2-7/ , , / /16 2-7/ Cutter Dia Decimal Flute Overall 6, , , / /8 2-1/ , , F /16 2-5/ / /16 2-5/ , , I /2 2-11/ , / /2 2-11/ , , , , / /16 2-3/ , , / /8 2-13/ , , / / / Q / , / / , / /4 3-1/ , U /16 3-1/ , / /16 3-1/ , , / /8 3-1/ , / /16 3-5/ , / / , / /16 3-7/ , / /8 3-5/ , / /4 3-3/

24 DT40 Carbide Tipped Drills: AccuHole 2 Straight-Flutes Great results in hardened, treated or abrasive materials and stainless steels. Cam-relieved, thinned point with high-strength edge. Extra web thickness adds strength for longer life in hard metals. Hardened high-strength steel body. Carbide tips high-temperature brazed for economical drilling, long tool life. l1 l2 Model : DT40 Straight Flutes Cutter Inch Decimal Equiv Flute Length d1 l2 l1 Overall Length 3/ /2 3-1/ / /4 3-3/ / /4 3-3/ / / / /4 4-1/ / /4 4-1/ / /2 4-1/ / /2 4-1/ / /4 4-3/ / /4 4-3/ / / / / / / / / / / / /4 5-3/ / /4 5-3/ / / / / / / / / / / / /2 7-1/ / /2 7-1/ / / / / / / / / / / / d1 118 Point in d1 1/ / >1/ / Maximum hole depth should not exceed 75% of the length of flute. Note: Always use coolant and peck drilling to aid with chip evacuation. 24

25 SPECIALTY DRILLS Solid Carbide: Spade 2-Flutes The strongest drill style for producing shallow holes (to 2x the tool diameter). Doubles as a spotting drill. Clean performance in carbon and tool steels cast iron and 300 series stainless steels. Solid Carbide: Tap Drill Excellent tool for removing broken taps. See method for best results below. l1 l1 l2 l2 d1 118 Point d1 mm d1 h7 in d / mm d1 h7 Maximum hole depth should not exceed 75% of the length of flute. Model : D10 Straight Flutes Cutter Inch Decimal Equiv Flute Length d1 l2 l1 Overall Length 1/ /16 1-1/ / /8 1-1/ / /16 1-1/ / / / / / / / / / /8 2-1/ / / / /8 2-1/ D11 Set Set Model : D11 Straight Flutes Cutter Inch Decimal Equiv Flute Length d1 l2 l1 Overall Length Set Contents EDP Number List Price D-11 One each of: 2, 3, 4, 5, Using hard metal drills for broken tap removal Step 1: Select drill size Step 2: Step 3: Step 4: Use Drill Size For Tap Range 2,0 3mm, 6BA-4BA 3,0 4mm, 5mm, 3BA, 2BA 4,0 6mm, 1BA, 0BA, 1/4, 5/16 5,0 8mm-10mm, 5/16-3/8 6,0 10mm-12mm, 3/8-1/2 Firmly secure the workpiece. Center hard metal drill in broken tap. Using a spindle speed of 1,500-3,500 RPM and no coolant or lubricant, machine the tap away. Apply constant pressure, releasing occasionally to clear the chips. Expect vibration as chips are freed from the hole side. Using a sharp, hard pointed tool, pick away the remaining tap material. 25

26 D23 Solid Carbide Drills: Spotting & Centering 2-Flutes Specially designed to make every starting location true and accurate. Narrow chisel edge, small web for spot-on starting locations in secondary drilling operations. Available with 90 and 120 point angle. Can be used as a chamfering tool if the spot drill diameter is larger than the final hole size. (Spotting drills do not have land or body clearance and are not designed to drill past the depth of the point angle.) a Model : D23 Jobber Length Cutter Dia Decimal Flute Overall a= 90 a= / /16 1-1/ / / / / / / / / / / / / / / / / / / / l1 l2 in d1 1/ / >1/ / d1 25 Helix mm d1 6, / -0,0254 >6, / -0,

27 Model : CD10 - Inch CD10 CD10 Drill & Countersink Excellent for centering holes in most materials. Use with a 60 countersink to make center holes. Double-ended tool available in metric or inches in many sizes, shank diameters. Tool Cutter Dia Shank Dia d1 d2 l1 Overall Length No. 0 1/32 1/8 1-1/ No. 1 3/64 1/8 1-1/ No. 1 x 4 3/64 1/ No. 1 x 6 3/64 1/ No. 2 5/64 3/16 1-7/ No. 2 x 4 5/64 3/ No. 2 x 6 5/64 3/ No. 3 7/64 1/ No. 3 x 4 7/64 1/ No. 3 x 6 7/64 1/ No. 4 1/8 5/16 2-1/ No. 4 x 4 1/8 5/ No. 4 x 6 1/8 5/ No. 5 3/16 7/16 2-3/ No. 5 x 6 3/16 7/ No. 6 7/32 1/ No. 6 x 6 7/32 1/ No. 7 1/4 5/ No. 8 5/16 3/ Model : CD10 - Metric Tool Cutter Dia Shank Dia d1 d2 l1 Overall Length d1 l1 d ,25 3, , ,5 6, , , , d in d /-0 d2 +0/ mm d1 +0,075/-0 d2 +0/-0,

Contents: Drills: page 5. Table. Reamers: page 89. Taps & Dies: page 116. End Mills: page 169. Saws & Cutters: page 240. Miscellaneous: page 253

Contents: Drills: page 5. Table. Reamers: page 89. Taps & Dies: page 116. End Mills: page 169. Saws & Cutters: page 240. Miscellaneous: page 253 . Drills: page 5 Table of Contents: Reamers: page 89 Taps & Dies: page 116 End Mills: page 169 Saws & Cutters: page 240 Miscellaneous: page 253 Specials: page 272 Technical: page 278 List Number Index:

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