Vijeo Citect Configuration Study Guide

Transcription

1 Vijeo Citect Configuration Study Guide Version 7.30 Schneider-Electric Pty (Australia) Ltd 78 Waterloo Road Macquarie Park NSW 2113 Australia

2 DISCLAIMER Schneider Electric makes no representations or warranties with respect to this manual and, to the maximum extent permitted by law, expressly limits its liability for breach of any warranty that may be implied to the replacement of this manual with another. Furthermore, Schneider Electric reserves the right to revise this publication at any time without incurring an obligation to notify any person of the revision. The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage Schneider Electric. All rights reserved. Schneider Electric Vijeo Citect Configuration Study Guide INTRODUCTION AND LEGAL NOTICE Your purchase of this official Vijeo Citect Upgrade Training Manual entitles you to undertake the Vijeo Citect Upgrade training course. Satisfactory completion of the course evaluation is mandatory for you to obtain a Schneider Electric certificate of completion of the training course. The contents of this manual are proprietary to Schneider Electric and all rights, including copyright, are reserved by Schneider Electric. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. Schneider Electric will not accept any liability for action taken in reliance on this training manual. TRADEMARKS Schneider Electric has made every effort to supply trademark information about company names, products and services mentioned in this manual. Trademarks shown below were derived from various sources. Vijeo Citect, CitectSCADA, Cicode, Vijeo Historian, CitectHistorian, and Ampla are trademarks owned by Schneider Electric Industry SAS or its affiliated companies. All other trademarks are the property of their respective owners. ActiveX, Excel, Internet Explorer, Microsoft.NET, SQL Server, Windows, Windows Server, Windows XP, Windows Vista and Windows 7 are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. SafeNet Sentinel is a trademark of Sentinel, Inc. VMware is a registered trademark or trademark of VMware, Inc. in the United States and/or other jurisdictions. PI is a registered trademark of OSIsoft, Inc. General Notice: Some product names used in this manual are used for identification purposes only and may be trademarks of their respective companies. Validity Note The present documentation is intended for qualified technical personnel responsible for the implementation, operation and maintenance of the products described. It contains information necessary for the proper use of the products. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of the electrical equipment and installations and has received safety training to recognize and avoid the hazards involved. May 2013 Edition for v7.30 Manual Release 1 ii Version 7.30 October 2012

3 Contents CHAPTER 1: V7.30 CONFIGURATION EXAM TOPICS OVERVIEW The Vijeo Citect Environment Setting Up Communications Graphics Commands and Controls Genies and Popup Pages Devices Events Alarms Process Analyst Page Management Reports Equipment and Scheduling Security Vijeo Citect Configuration Exam Manual Release 1 iii

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5 Chapter 1: v7.30 Configuration Exam Topics Overview Introduction The first of the CSCE exams is the Configuration Exam. This exam is based around information that is covered in the Vijeo Citect Configuration Course. This Chapter Covers These Topics: The Vijeo Citect Environment 1-2 Setting Up Communications 1-6 Graphics 1-7 Commands and Controls 1-8 Genies and Popup Pages 1-9 Devices 1-10 Events 1-11 Process Analyst 1-14 Page Management 1-15 Reports 1-16 Equipment and Scheduling 1-17 Security 1-18 Vijeo Citect Configuration Exam Manual Release 1 1-1

6 The Vijeo Citect Environment Configuration Environment The configuration environment consists of a set of tools (applications) you use to build the runtime system. The configuration environment is centred around the Citect Explorer, which is used to create and manage projects. You use projects to organize your configuration data into logical, well organized, groups. You can design your system to use one or more projects at a time, depending on the modularity of your plant or system. The configuration environment consists of the Citect Explorer, Project Editor, Graphics Builder, and Cicode Editor. Hardware Requirements The computer equipment may need to be upgraded to run version 7.30, as the minimum hardware requirements have changed: Description Processor Speed Random Access Memory (RAM) Available Disk Space Graphics Adapter (see note below) Description Processor Speed Random Access Memory (RAM) Available Disk Space Graphics Adapter (see note below) Minimum Specification 2 GHz 2 GB if running as a SCADA client or 4 GB if running as a server 160 GB 1024 x 768 pixel resolution, with 64MB of VRAM Recommended Specification or Higher 3.2 GHz, or if server 3.2 GHz quad-core 4 GB if running as a SCADA client or 8 GB if running as a server 250 GB 1024 x 768 pixel resolution, with 128MB of VRAM Due to limitations in the Computer Setup Editor, Project Editor and several input forms in Vijeo Citect it is a requirement that screen resolution be set at 1024 by 768 pixels or higher. 1-2 Version 7.30 October 2012

7 The Vijeo Citect Environment (cont.) Software Requirements Vijeo Citect Component Minimum System Software All core components Vijeo Citect WebServer Project DBF Add-in for Excel Operating System Windows 7 with Service Pack 1 (32 bit and 64 bit) or Windows Server 2008 R2 with Service Pack 1 (32 bit or 64 bit) or Windows XP Professional with Service Pack 3 (32 bit and 64 bit) or Windows Server 2003 Standard Edition with Service Pack 2 (32 bit and 64 bit) or Windows Server 2008 Standard Edition with Service Pack 2 (32 bit and 64 bit) or Windows Vista with Service Pack 2 (32 bit and 64 bit) And Microsoft.NET Framework 4.0 (installed with Vijeo Citect if not already installed). Microsoft.NET Framework 2.0 (x64) is required by Schneider Electric License Manager if using 64 bit Windows XP or 64 bit Windows Server Internet Explorer Version 6.0 or greater. A Local Area Network (LAN) if you intend to have multiple clients access a remote server. If running under virtualization with VMWare, the minimum system requirement is VMWorkstation 6.03 and later. As for Vijeo Citect Server, with the addition of: A New Technology File System (NTFS) A LAN running TCP/IP and Microsoft Internet Information Services (IIS) As for All Core Components, and Microsoft Excel 2007 or 2010 Note: The target drive for the Web Server software must use an NTFS file system, otherwise the required Windows security settings will not be available (that is, the Folder Properties dialog will not have a Security tab). If the computer is currently using a FAT/FAT32 system, ensure that the drive is converted to NTFS before installing the Web Server software. Vijeo Citect Configuration Exam Manual Release 1 1-3

8 The Vijeo Citect Environment (cont.) Install Vijeo Citect Version 7.30 Start Vijeo Citect and open each of the programs that make up the Configuration Environment. Note which projects are Included by default View the Include projects Vijeo Citect Help Topic - Including Projects. Vijeo Citect Help Topic - Configuration Tools. Vijeo Citect Help Topic - The Cicode Editor. 1-4 Version 7.30 October 2012

9 Managing Projects The Citect Explorer The Citect Explorer is the application from which you organise your projects and launch the configuration and run-time applications. Fundamental tasks such as creating, deleting, backing up and restoring projects are all performed in the Citect Explorer. Create a new project based on the XP_Style Template Backup, Delete and Restore the project. Create another project and link the first project as an Include project. Create a cluster and add Alarm, Report and Trend servers to it. Create a new directory in your Vijeo Citect\user folder, and unzip the.ctz file to that folder (by using WinZip, or a similar zipped-file manager). Create a project link to that folder. Backup your project and use the Save System files option. Use winzip to check which extra files have been saved. Vijeo Citect Help Topic - Creating a New Project. Vijeo Citect Help Topic -Including Projects. Vijeo Citect Help Topic - Backing Up Projects. Vijeo Citect Help Topic -Restoring a Project. Vijeo Citect Help Topic -Rules of Clustering. Knowledge Base Article Q1071: Command Line options for CtBackup and CtBack32. Vijeo Citect Configuration Exam Manual Release 1 1-5

10 Setting Up Communications Communicating with I/O Devices Vijeo Citect can communicate with many types of control or monitoring I/O Devices - including PLCs (Programmable Logic Controllers), loop controllers, bar code readers, scientific analysers, remote terminal units (RTUs), and distributed control systems (DCS). Vijeo Citect communicates directly with the I/O Devices in your plant or factory, allowing data transfer to or from the device and supervisory control of the system. The Express Communications Wizard enables you to quickly set up communication with a new or existing I/O Device. Each Vijeo Citect project will need to have at least one I/O Server defined for it to communicate to I/O Devices. Each I/O Device will need to be set up in Vijeo Citect with an appropriate communications protocol and settings and any interface boards and communications ports in the computer will also have to be defined. Stepping through the Express Communications Wizard defines the: I/O Server names interface Boards in the computer communications Ports on the boards I/O Devices attached to the ports Variable Tags Variable Tags define the data that is transferred between the I/O Device and the Vijeo Citect I/O Server. Each Variable Tag is defined with a unique name, a data type, an address and an associated I/O Device. Use the Express Communications Wizard to set up a Disk I/O Device that uses the Generic protocol. Set up some Digital, Integer and Real tags. Use Excel to add more tags and save the variable tags file using the save_dbf.xls macro. Set up your computer as a Stand-alone Server. Vijeo Citect Help Topic - Projects. Vijeo Citect Help Topic - Communicating with I/O Devices. 1-6 Version 7.30 October 2012

11 Graphics Pages A Vijeo Citect runtime system usually comprises a series of graphics pages that display on your computer screen(s) and provide a "window into the process." You can design your pages to provide your operators with control of an area (or all) of your plant. Your graphics pages can also display the status of your plant by using various graphical items known as objects. The graphics pages are one of the principle components of a Vijeo Citect system. They are the interface to plant operators, and can be designed to display data as well as to accept operator input. True Color Support True Color support allows Vijeo Citect users to create graphically rich display pages more easily by supporting 24-bit colour. True Color is supported for all animation objects and static objects, including page backgrounds, imported images, symbols, metafiles, and bitmaps. The flash rate of flashing colours defaults to 1 second, and is user-configurable via a.ini file parameter. Create a new page and add these objects o o o o o o Ellipse Circle Rectangle Square Symbol ActiveX Add dynamic properties to the objects so that they will display the values of tags Create a fill rectangle Edit colours using the Swap Colours and Adjust Colours tools Vijeo Citect Help Topic - Using Objects. Vijeo Citect Help Topic - Object Properties. Vijeo Citect Help Topic - Manipulating Objects. Vijeo Citect Configuration Exam Manual Release 1 1-7

12 Commands and Controls Allow Operators to Interact with the System Commands and controls allow operators to interact with the Vijeo Citect runtime system. There are three types of commands and controls: Slider controls that an operator can use to change the values of analog variables. Touch commands that an operator can issue by clicking on an object with the mouse. Keyboard commands that an operator can issue by typing instructions on the keyboard. You can assign privileges and areas to commands and controls and you can also send a message to a log each time an operator issues a command. Define a key sequence on a numeric object to change the value of an integer. Add a slider to an object to change the value of a real tag. Add a toggle command to an object to change the state of a digital tag. Vijeo Citect Help Topic - Defining Commands and Controls. Vijeo Citect Help Topic - Keyboard Commands. Vijeo Citect Help Topic - Touch Commands. Vijeo Citect Help Topic - Slider Commands. 1-8 Version 7.30 October 2012

13 Genies and Popup Pages Genies Usually each graphical object on a graphics page is configured individually. With a genie, you can combine several related objects into a group and store the group in a genie library (similar to a symbol library). The genie can then be used as if it was a single object (pasted, moved, resized, etc.) and the elements of the genie are then configured collectively. All types of graphic objects and their configuration data can be stored with the genie. For example, you can define a genie for a start/stop controller (with a start button, a stop button and an indication lamp), and use the same genie for all equipment (pumps, conveyors, etc.) that use that type of controller. When you use the genie you only need to specify the information that is unique to that particular pump or conveyor (i.e. the variable tag). Popup Pages Popup pages are dynamic pages to that you can use to pass information when the page displays in the runtime system. You can use them for pop-up type controllers for a process or a single piece of plant floor equipment. The same page can then be re-used with different sets of tags. For example you could configure a graphics page with several pumps, and use a pop-up controller for each of the pumps on the page. In most cases where you use a popup page, you use it in association with a genie. Create a new Genie that will display the status of a digital tag. Check that the genie substitution has occurred correctly. Create a popup page that will control a digital tag. Call the popup page from a genie using the AssPopup() function. Make sure the popup page is a system file. Repeat the exercise using the WinNewAt() function. Experiment with both numbered and named Tag substitutions. Vijeo Citect Help Topic - Using Genies and Supergenies. Vijeo Citect Help Topic - Defining Substitutions for Genies. Vijeo Citect Help Topic - Defining Substitutions for Supergenies. Knowledge Base Article Q1724: SuperGenies on Pages and Templates. Vijeo Citect Configuration Exam Manual Release 1 1-9

14 Devices Transferring High Level Data A Device is an interface used to transfer high-level data (such as a report, command log or alarm log) between Vijeo Citect and other elements (such as a printer, database, RTF file, or ASCII file) in your Vijeo Citect system. Devices are similar to I/O Devices in that they both allow Vijeo Citect to exchange data with other components in your control and monitoring system. Set up a device that will log operator commands into a text file. Configure the device to create seven history files and to roll over at midnight. Vijeo Citect Help Topic - Printer and ASCII devices format. Vijeo Citect Help Topic - Configuring Devices. Vijeo Citect Help Topic - dbase and SQL database devices format Version 7.30 October 2012

15 Events Events Trigger an Action You can use an Event to trigger an action such as a command or set of commands. For example, an operator can be notified when a process is complete, or a series of instructions can be executed when a process reaches a certain stage. You can run an event by the following methods: o o o Automatically at a specified time and period Automatically when a trigger condition becomes TRUE Automatically when a trigger condition is TRUE at a specified time and period Events must be enabled for events to run. Use the Computer Setup Wizard (Custom setup) to enable Events. If using Vijeo Citect on a network, you can process events on any Vijeo Citect computer (or all computers). Define an event to change the value of an integer every five seconds to a random number between 70 and 75. Define an event to toggle a digital tag when the value of an integer tag drops below 80. Vijeo Citect Help Topic - Configuring Events. Vijeo Citect Help Topic - Specifying times and periods. Vijeo Citect Configuration Exam Manual Release

16 Alarms Alarm Types Protection of valuable plant equipment is a central feature of your Vijeo Citect system. The Vijeo Citect alarm facility, when it is configured, constantly monitors equipment and alerts operators of any equipment fault or alarm condition. Vijeo Citect supports two types of alarms: Hardware Alarms Vijeo Citect continually runs diagnostic routines to check all peripheral equipment, such as I/O Devices. Faults found are reported automatically to the operator. This facility is fully integrated within Vijeo Citect no configuration is necessary. Configured Alarms Unlike hardware alarms, you must configure the alarms that report fault conditions in your plant (for example, when a tank level is too high or when a motor overheats). Define a digital alarm, an analog alarm, an advanced alarm and a timestamped alarm, each in a different category. Define in your alarm category how to show the state of the alarm on the alarm page, and the millisecond value of the timestamped alarms. Use the standard alarm logging device to log alarm state changes. Create alarm, hardware, disabled and summary alarm pages. Put buttons on the alarm page, to filter by alarm category. (Use AlarmSetInfo()) Put a button on the alarm page, to allow filtering by alarm name. (use AlarmSetQuery()) Configure an Alarm server to publish Alarm tags, and use the alarm as tags to show the threshold of the analog alarm on a page. Create a system keyboard command to disable an alarm. Observe what happens with the acknowledge state when you re-enable an alarm (via another keyboard command) Version 7.30 October 2012

17 Alarms (cont.) Vijeo Citect Help Topic - [Alarm] Section Parameters. Vijeo Citect Help Topic - Alarm Categories. Vijeo Citect Help Topic - Digital Alarms. Vijeo Citect Help Topic - Multi-Digital Alarms. Vijeo Citect Help Topic - Time-stamped Alarms. Vijeo Citect Help Topic - Analog Alarms. Vijeo Citect Help Topic - Advanced Alarms. Vijeo Citect Help Topic - Formatting an Alarm Display. Knowledge Base Article Q1136: How Citect handles Alarm Server Redundancy. Knowledge Base Article Q2003: Understanding the Alarm Summary System. Knowledge Base Article Q2982: Alarm Property Rules. Knowledge Base Article Q3218: Using user events in the Alarm Summary page. Vijeo Citect Configuration Exam Manual Release

18 Process Analyst Values in Graphical Format A visual representation of past and current activity improves understanding of the plant s performance. With a trend graph, you can display the values of a variable (or process) in graphical format. As these values change over time, the graph moves across the page so that the latest values are always displayed. You can also scroll back through historical data to display past values of the variable (or process). Historical data collection continues even when the display is not active. You can switch between pages without affecting trend graphs. You can trend any single variable or Cicode expression. You can display any number of trends on the screen simultaneously, and display the trends of up to eight variables in any trend window. Vijeo Citect provides three types of trends: Periodic, Event, and Periodic Event. Active X Control The Vijeo Citect Process Analyst is an ActiveX control designed to allow operators to view trend data from a Vijeo Citect trend server, and alarm tag data from a Vijeo Citect alarm server. The Process Analyst provides a visual means to analyse and compare trend data (real-time and historical) in a more intuitive manner than Vijeo Citect's trend templates. Define a trend tag of each different trend type (periodic, event, periodic event) with a 1s sample time, and 10 history files of 10 minutes each. Calculate the amount of storage space that will be needed for those trends Create a new page and add a Process Analyst Active X object to the page. Add Trends and Alarms to the Process Analyst Save the View Drag the Analyst pane to the left and right to view values through time. Add another instance of the same trend tag to the Process Analyst. Unlock the pens and compare the value of the trend to the values of the same trend at another time. Vijeo Citect Help Topic - Trending Data. Vijeo Citect Help Topic - Using the Process Analyst Version 7.30 October 2012

19 Page Management Menu Configuration Tool Menu entries are created in 4 levels for display in pages based on the Tab_Style_Include project. Menu configuration is saved in the PageMenu.dbf file in the project directory. Add a new menu page to the menu system using the Menu Configuration Tool. Create a Process Analyst page and move the page into another menu. Change your Home button to display a page of your choice. Adjust the display order of menu entries. View the PageMenu.dbf file in Excel to understand everything stored there. Vijeo Citect Help Topic - Menu Configuration Properties. Vijeo Citect Help Topic - [Page] parameters. Vijeo Citect Configuration Exam Manual Release

20 Reports Report Plant Status You can request regular reports on the status of the plant and reports to provide information about special conditions in the plant. Reports can be run on a request basis, at specified times, or when certain events occur (such as a change of state in a bit address). Reports can also include Cicode statements that execute when the report runs. Make an rtf report, use WordPad as the report format file editor, and send the output to an ASCII device. Show the values of the three tags and the current time and date in the report. Create page with a button to run the report. Create another page to show the generated rtf report. Create scroll buttons to view the report. Vijeo Citect Help Topic - Reporting Information. Vijeo Citect Help Topic - Report Parameters. Knowledge base, article Q2908: Writing Reports to dbase Files Knowledge base, article Q2588: Running a Report from an Alarm On Action Event Knowledge base, article Q2361: RTF Formatted Reports - Hints and Tips Knowledge base, article Q1213: Error 'Maximum report size exceeded' 1-16 Version 7.30 October 2012

21 Equipment and Scheduling Equipment Equipment can be defined in SCADA to represent the layout of a production process. Each piece of equipment can be placed in a hierarchy enabling a parent/child relationship between pieces of equipment. Equipment is now the focus of early project design. The project design flows logically from the layout of physical equipment or plant in your system. By defining equipment first, you can create a hierarchy of tags for each plant line or process, making it easier to monitor each production process and group tags in a way that better represent configuration of the plant. The textual representation of a hierarchy is achieved by the use of a dot, or period (".") to separate the items and their level in the hierarchy. For example if you were to create a structure of a production line in a factory called 'Factory1" which has 3 production lines each identified as Line1, Line2, Line3. Each production line has 2 Assembly stations identified as Assy1 and Assy2. Each assembly station has 2 conveyer belts identified as Convey1 and Convey2. Convey2 could then be uniquely identified in the system as: Factory1.Line1.Assy2.Convey2 Scheduler The Scheduler is a component of the report server featuring an ActiveX control that links your SCADA system to a calendar. Using the control you can schedule equipment operations around peak and non-peak work hours within a business. You can create recurring schedules, and configure and view schedule entries on a daily, weekly and monthly basis. Create an equipment hierarchy in your project. Create Schedules for Equipment Override Schedules Vijeo Citect Help Topic Using Equipment Vijeo Citect Help Topic Defining an Equipment Hierarchy Vijeo Citect Help Topic Equipment XML Template Vijeo Citect Help Topic Adding a New Schedule Entry Vijeo Citect Help Topic Daylight Saving Vijeo Citect Help Topic Special Days Vijeo Citect Help Topic Scheduler Inheritance Vijeo Citect Configuration Exam Manual Release

22 Security In Built Security For large applications, or applications where access to certain processes or machinery must be restricted, you can build security into your system. You can then restrict access to commands that should not be available to all your operators; for example, commands that operate specialized machinery, acknowledge critical alarms, or print sensitive reports. You can assign a separate password to each of your operators (or class of operators), that must be entered before the operator can use the system. Define 2 users, one with global privilege 1 and one with global privilege 2. Create a page with two buttons to change the value of the integer tag. Configure one with privilege one and one with privilege 2. Create also a button to call the UserLoginForm(). Test this page. Now assign this page to area 1. Copy the page, and assign the other page to area 2. Can both users view both pages? Add a user that has no global privilege, but only privilege 1 in area 1. Test which pages he can see, and which buttons he can operate. Create two analog alarms, one in area 1 and one in area 2. Create a standard alarm page and add graphic objects that allow you to trigger the two alarms. Test which alarms user 1, 2 and 3 can see on the alarm page. Vijeo Citect Help Topic - Using Security. Vijeo Citect Help Topic - [Privilege] Parameters. Knowledge Base Article Q1163: Check for Alarms in other Areas. Knowledge Base Article Q1447: Number of unique Privilege levels in Citect. Knowledge Base Article Q2497: User Records in Include Projects Version 7.30 October 2012