IO-Link and Industrie 4.0. Stephan Langer Product Manager Business Unit Networking Balluff GmbH
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1 Stephan Langer Product Manager Business Unit Networking Balluff GmbH
2 Content Balluff at a glance a global promise Industrie 4.0: Targets and requirements increasing request of information What is IO-Link? solutions on the sensor level IO-Link supports Industrie 4.0 the optimal combination Balluff GmbH, Business Unit Networking, Stephan Langer 2
3 Balluff A global promise Global proximity to customers strengthening local support 9 production sites 61 subsidiaries and representatives 335 Mio. revenue 2750 employees Balluff GmbH, Business Unit Networking, Stephan Langer 3
4 Balluff A global promise We represent progress from the spaetzle press to a complete portfolio for industrial automation Balluff GmbH, Business Unit Networking, Stephan Langer 4
5 Balluff A global promise We develop individual industry solutions focused and flexible Balluff GmbH, Business Unit Networking, Stephan Langer 5
6 Industrial Networking and Connectivity Our industrial networking and connectivity solutions connect what belongs together Balluff GmbH, Business Unit Networking, Stephan Langer 6
7 Balluff and Industrie 4.0 Industrie 4.0: Goals and requirements The steps to the 4. industrial revolution Fourth industrial revolution Increasing automation requires more and more cyber physics systems. IT and machine controls is growing together First programmable grappler - Modicon 084, 1969 Third industrial revolution Use of electronic- and IT-systems in machine control systems (SPS, CNC) enables further automated production. First conveyor in Cincinnati slaughterhouse, 1870 Second industrial revolution beginning of the 20. century Start of conveyors bulk-production (Henry Ford) and division of work with help of electrical energy. increase of complexity First mechanical weaving loom, 1784 First industrial revolution end of the 18. century Start of mechanical production was realized with help of water and steam-power. time Balluff GmbH, Business Unit Networking, Stephan Langer 7
8 Balluff and Industrie 4.0 Industrie 4.0: The Vision Individualization (order quantitiy 1, One-Piece Workflow) to economic conditions will be reality Decentralisation of (production) information Value added processes will be optimized on demand in real-time Targets: fast, flexible, efficient production (Smart Factory) Balluff GmbH, Business Unit Networking, Stephan Langer 8
9 Balluff and Industrie 4.0 Industrie 4.0: Goals and requirements General conditions Increased data volume already in the field level Requirements for Industrie 4.0 Components must be able to generate the necessary data Seamless communication from the sensor to the internet Infrastructur, to transport the data through all levels communication Network Sensors and actuators Balluff GmbH, Business Unit Networking, Stephan Langer 9
10 Industrie 4.0 is a regional global topic topic Balluff GmbH, Business Unit Networking, Stephan Langer 10
11 Industrie 4.0 is a topic on machine component production level level Balluff GmbH, Business Unit Networking, Stephan Langer 11
12 Balluff and Industrie 4.0 Increasing information demand requires an intelligent communication between different levels Enterprise ressource planning level Seamless integration and level comprehensive communication plant management level process control level control level field level Network communication Continuous networking Intelligent networking of sensors, actuators, devices and machines Seamless integration of sensors and actuators in the different control-/process-/plant management/ Enterprise ressource planning levels Efficient interfaces: Ethernet, IO-Link sensor-/ actuator level Balluff GmbH, Business Unit Networking, Stephan Langer 12
13 Balluff and Industrie 4.0 break-up of the automation hierarchy Enterprise ressource planning level Plant management level Process control level Control level (PLC) Realtime critical Field level Automation hierarchy CPS-based Automation Balluff GmbH, Business Unit Networking, Stephan Langer 13
14 What is IO-Link? First worldwide standardized IO technology for communicating from the controller to the lowest level of automation Efficient point-to-point connection Uses the benefits of existing I/O-Interface No fieldbus, but a further development of the connection technology for sensors and actuators Open standard all current fieldbus systems and automation systems are integrable Balluff GmbH, Business Unit Networking, Stephan Langer 14
15 Features of IO-Link Seamless communication down to lowest field level Combined transmission of analogue and digital signals Reduction of wiring Large references and IO-Link applications worldwide Simple integration in established Fieldbus Systems Consistent Parameter & Data storage Balluff GmbH, Business Unit Networking, Stephan Langer 15
16 communication without IO-Link Industrial Ethernet Information Fieldbus / Sensor / Actuator-Hub communication Balluff GmbH, Business Unit Networking, Stephan Langer 16
17 communication with IO-Link Industrial Ethernet Information Fieldbus / Sensor / Actuator-Hub communication Balluff GmbH, Business Unit Networking, Stephan Langer 17
18 Network management in the automation hierarchy NMS WWW Enterprise ressource planning level INDUSTRIAL ETHERNET NMS / SCADA Remote configuration & -monitoring: e.g.: Multi-Device-Configuration Software-Updates Malfunction information Machine diagnostics (static/dynamic) etc. INDUSTRIAL ETHERNET control level field level Balluff GmbH, Business Unit Networking, Stephan Langer 18
19 Integration of IO-Link in Network Management Systems (NMS) Until now NMS only possible on Ethernet level. With IO-Link NMS down to Sensor level possible. IO-Link devices don t have any IP address but must be integrated in the network! Balluff GmbH, Business Unit Networking, Stephan Langer 19
20 Asset- and Network Management with IO-Link Network Scan Part List (BOM) Port Statistics (Diagnostic) Inclusive all components from Ethernet to IO-Link Devices Balluff GmbH, Business Unit Networking, Stephan Langer 20
21 IO-Link Master as Gateway from "IO-Link" to "SNMP" Gateway SNMP NMS/SCADA WWW LLDP INDUSTRIAL ETHERNET Balluff GmbH, Business Unit Networking, Stephan Langer 21
22 IO-Link Device Manager Upload / Download Parameter Direct access to IO-Link devices via. UDP connection Data transfer also parallel to PLC possible Multi-Window-Function Parallel configuration of different Devices IO-Test and parameter settings without PLC Communication with all IO-Link devices possible Balluff GmbH, Business Unit Networking, Stephan Langer 22
23 Combination of both worlds World-wide machine monitoring Network management with NMS Asset Management Device Management with integrated IO-Link Device Manager Management down to the Sensor level Balluff GmbH, Business Unit Networking, Stephan Langer 23
24 Thank you
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