Castel Cool. Castel Engineering. group. Components and accessories for the coldroom, cleanroom and panel manufacturing industries.

Transcription

1 Castel Cool Catalogue 2012 v 1.0 Components and accessories for the coldroom, cleanroom and panel manufacturing industries. Castel Engineering group

2 Index Index 2 Wall to floor hygienic profiles 3 Panel protections 19 Ceiling suspension profiles and fixations 23 General conditions 31 In this catalogue: New and Special Medium rounded corner aluminium new size: 60 mm Page 7 NEW Hygienic expanded backing profile Page 10 NEW Thermal ceiling suspension: new size: 135 mm Page 25 NEW

3 Wall to floor hygienic profiles Coving and corner profiles Floor skirting profiles U channel profiles Finish profiles = packing 3

4 Hygienic corner profiles Foodsafe environment application 4 ll pictures are for illustration purpose only.s only. lm = linear meter

5 EX.14 EX EX.11 EX NGRLU.01 NGRLU FCLU.01 Dimensions corner profiles a b c d e f g h i a b c d e f g h i RL N Pantone (approx. match) warm gray 1C cool gray 1C white black 485C 300C 342C 012C 417C Ral colours = packing Printed RL colour matching and pantone conformity are approximate 5

6 Hygienic corner profiles Large PVC covings Large rounded corner PVC profile with soft edges Length Size EX.14 4 lm 120 lm 1920 lm 100 mm N EX.14 Heavy duty PVC 40 x 40 L-backing profile Length EX.28 4 lm 120 lm 1920 lm Can be used with industrial panels Standard RL colour: not in application EX.28 PVC 35 x 35 L-backing profile Length EX.53 4 lm 120 lm 3360 lm Typical for camlock panels Standard RL colour: not in application EX.53 Large internal corner cap INJ pcs 450 pcs N INJ.59 Large external corner cap INJ pcs 250 pcs N For other RL colours: contact us INJ.297 Large end cap INJ pcs 1000 pcs N For other RL colours: contact us 6 INJ.352 lm = linear meter

7 Large LU covings Rounded corner aluminium profile Length Size NGRLU.01 4 lm 80 mm Large NEW NGRLU NGRLU.02 4 lm 60 mm Medium Contact us for natural anodised or other RL colours Large internal corner cap aluminium NEW NGRCOQ pcs NGRCOQ pcs NGRCOQ Large flat corner aluminium profile Length Size FCLU.01 4 lm 65 mm contact us FCLU.01 luminium 40x40mm L-backing profile Length HOEKLU.40 4 lm 40 lm 1200 lm not in application Pre-drilled for easy and fast installation HOEKLU.40 Compatible with EX.14, NGRLU.01 and FCLU.01 luminium 35x35mm L-backing profile Length HOEKLU.35 4 lm 40 lm 1200 lm not in application Not pre-drilled HOEKLU.35 Compatible with EX.14, EX.54 and EX.11 luminium 28x28mm L-backing profile Length HOEKLU.30 4 lm 40 lm 1200 lm not in application Not pre-drilled = packing HOEKLU.30 Compatible EX.14, EX.54, EX.11, EX.40 and NGRLU02 7

8 Hygienic corner profiles Medium covings Medium rounded corner PVC profile with soft edges EX.54 EX.11 EX.28 / EX.41 Length Size EX.54 4 lm 120 lm 2400 lm 80 mm N Please contact us for other colours Medium rounded corner PVC profile without soft edges Length Size EX.11 4 lm 120 lm 2400 lm 65 mm N Please contact us for other colours PVC 40 x 40 or 25 x 25 L-backing profile Length 4 lm 120 lm 1920 lm EX.28 size: 40 x 40 mm EX.41 size: 25 x 25 mmm 4 lm 120 lm 3360 lm not in application PVC 35 x 35 L-backing profile Length EX.53 4 lm 120 lm 3360 lm not in application Unit support EX.53 INJ.380 INJ.193 Medium internal corner cap Profile INJ pcs 450 pcs for EX.54 INJ pcs for EX N NEW Medium end cap INJ.C pcs N INJ.C352 For other RL colours: contact us luminium 28x28mm L-backing profile 8 HOEKLU.35 HOEKLU.30 Length HOEKLU.30 4 lm HOEKLU.35 4 lm not in application lm = linear meter

9 Small covings EX.40 EX.41 EX.42 Small rounded corner PVC profile with soft edges Length Size EX.40 4 lm 120 lm 3360 lm 65 mm N PVC 25 x 25 mm L-backing profile Length EX.41 4 lm 120 lm 3360 lm not in application PVC 25 x 25 mm V-backing profile Length EX.42 4 lm 120 lm 3360 lm not in application Small internal corner cap INJ.192 INJ.298 INJ pcs 500 pcs N Small external corner cap INJ pcs 500 pcs N For other RL colours: contact us Small end cap Unit support INJ.352B INJ.352B 10 pcs N For other RL colours: contact us luminium 28x28mm L-backing profile Length HOEKLU.30 4 lm 40 lm 1200 lm not in application = packing HOEKLU.30 9

10 Hygienic corner profiles Expanded backing profile New Expanded backing PVC profile 30x30 Length EX lm 120 lm 3360 lm not in application EX.146 EX EX.40 In combination with EX.40 corner profile, a full hygienic solution. Forget hidden dirt! possible combinations EX.14 NGRLU.01 FCLU.01 EX.54 EX.11 EX.40 EX.28 EX.53 HOEKLU.40 HOEKLU.35 HOEKLU.30 EX.41 EX.42 EX lm = linear meter

11 Plinth profiles Unit support EX.15 EX.80 EX.135 Dimensions Plinth profiles = packing Unit support 11

12 Floor skirting profiles Plinths PVC plinth with soft edges both sides Improved Length EX.15 4 lm 80 lm 1280 lm EX.80 4 lm 80 lm 1280 lm EX lm 200 lm 1400 lm N 9006 EX.15 / EX.80: invisible screw fixing feature. EX.135: Can be glued. No accessories available. EX.15 EX.80 EX.135 Internal corner for plinth profile EX.15 / EX.80 INJ.31 4 pcs 500 pcs N 9006 INJ.31 To be used in combination with a vertical coving profile Upper piece accessory for INJ.31 INJ.91 4 pcs N 9006 INJ.91 To be used in combination with INJ.31 without vertical profile External corner cap for plinth profile EX.15 / EX.80 INJ.88 4 pcs 500 pcs N 9006 INJ.88 End cap for plinth profile EX.15 / Ex.80 it support 12 INJ.21 INJ pcs (5L + 5R) N 9006 lm = linear meter

13 Other skirting Hygienic PVC or aluminium skirting for concrete plinth Length Material EX.10 4 lm 120 lm 3360 lm PVC SCPLU.01 4 lm 40 lm ///// luminium Standard RL colours PVC: Standard RL colours aluminium: N EX.10 / SCPLU.01 Sealant End cap for EX.10 or SCPLU.01 INJ.B pcs N INJ.B229 EX.35 / EX.39 Flexible corner profile EX x 80 mm EX x 50 mm N Length 4 lm 100 lm 4 lm 280 lm Ventilation floor profile Length EX.16 4 lm 36 lm 1152 lm Standard RL colour: not in application 42 mm = packing EX mm 13

14 U channel profiles Rounded U channels Rounded U channel profiles Convenient for foodsafe partitioning inside coldrooms + Fast sealant option >> The edge detail of the U channel allows the joint to be finished with a sealant if this is required. Full compatibility with EX.15 and EX.80 >> The U channels have a rounded edge profile in order to comply with hygienic regulations. In case of high level hygienic requirements, EX.15 or EX.80 plinths can be esthetically combined. EX.04 / EX.49 / EX.05 / EX.06 / EX.23 B Size Size B Length EX mm 45 mm 3 lm 504 lm EX mm 45 mm 3 lm 1020 lm EX mm 45 mm 3 lm 540 lm EX mm 45 mm 3 lm 528 lm EX mm 45 mm 3 lm 504 lm N 90 connection corner profile for rounded U profiles INJ mm for EX.04 INJ mm for EX pcs 72 pcs N INJ.81 / INJ.248 End cap for rounded U profiles INJ pcs (5L + 5R) N 14 INJ.49 lm = linear meter

15 symmetric U channels valid alternative in industrial applications The asymmetric U channel is very convenient to use: >> You slide the panel by the small side of the U channel profile till it touches the bigger back side. Then you rotate the panel upright. >> The asymmetric U channel resists very well to impacts and is UV-stabilized. >> Thickness: 2,5 mm. Size Size B Size C Length min. order Qty EX mm 50 mm 30 mm 4 lm 1500 lm EX mm 60 mm 30 mm 4 lm 1500 lm B C EX mm 75 mm 30 mm 4 lm 1500 lm EX mm 80 mm 30 mm 4 lm 1500 lm EX mm 100 mm 30 mm 4 lm 1500 lm Standard RL colours *: 9010N 9002 Neutral white * Contact us for other RL colours and stock availability. Neutral white: slight variation may be noticed between production batches. = packing 15

16 U channel profiles Symmetric U channels >> U-profiles are UV stabilized. >> Can be used for doorframe finish or industrial panel installation. Size Size B Thickness Length Min. order Qty EX mm 30 mm 1,5 mm 4 lm 1500 lm EX mm 40 mm 1,5 mm 4 lm 1500 lm EX mm 50 mm 1,5 mm 4 lm 1500 lm EX mm 60 mm 1,5 mm 4 lm 1500 lm EX mm 75 mm 2 mm 4 lm 1500 lm EX mm 80 mm 2 mm 4 lm 1500 lm EX mm 100 mm 2 mm 4 lm 1500 lm EX mm 125 mm 2 mm 4 lm 1500 lm B Standard RL colours *: N Neutral white * Contact us for other RL colours and stock availability. Neutral white: slight variation may be noticed between production batches. 16 lm = linear meter

17 L profiles Finishing profiles >> Made from UV stabilized PVC. >> The L profiles can be used as finish solution. Size Size B Thickness Length Min. order Qty EX mm 30 mm 1 mm 4 lm 1500 lm EX mm 40 mm 1,2 mm 4 lm 1500 lm EX mm 50 mm 1,4 mm 4 lm 1500 lm EX mm 60 mm 2 mm 4 lm 1500 lm EX mm 100 mm 2 mm 4 lm 1500 lm EX mm 100 mm 3 mm 4 lm 1500 lm Standard RL colours *: N Neutral white * Contact us for other RL colours and stock availability. Neutral white: slight variation may be noticed between production batches. B = packing 17

18 Protection bumpers in use 18 ll pictures are for illustration purpose only.s only. lm = linear meter

19 Panel protections Heavy Duty bumper profiles. For industrial use Light bumper profiles. For commercial use = packing 19

20 Bumpers - protections Heavy Duty Bump Rail EX High impact absorption >> The Heavy Duty Bump Rail is made from very rigid PVC which makes it resistent to high impacts. >> Invisible screw fixing feature thanks to the cosmetic stripe. Wide range of colours >> Combinations possible between all standard RL colours mentioned on pg. 5. For other RL colours: contact us. Size Size B Length Unit support EX mm 70 mm 4 lm 40 lm 640 lm * N 9006 * Cosmetic stripes: see our standard colours page 5. End cap for Heavy Duty Bump Rail B INJ pcs 400 pcs N 9006 INJ.296 Use 2 end caps to obtain internal corner External corner for Heavy Duty Bump Rail INJ pcs 280 pcs N INJ.334 lm = linear meter

21 Light Duty Bump Rail EX Impact absorption >> The Light Duty Bump Rail is conceived in a two part design, which allows it to absorb impacts without permanent loss of shape. Size Size B Length EX mm 90 mm 4 lm 40 lm 640 lm Standard RL colour: 9010 Cosmetic stripes: red, blue, green, white B Outside corner Inside corner End cap INJ.75 4 pcs INJ.75 4 pcs INJ.58 4 pcs Standard RL colour: 9010 Standard RL colour: 9010 Standard RL colour: 9010 INJ.75 INJ.75 INJ.58 Connection piece INJ pcs Standard RL colour: not in application = packing INJ.89 21

22 Ceiling suspension applications Unit support 22 ll pictures are for illustration purpose only.s only. lm = linear meter

23 Ceiling suspension profiles and fixations luminium ceiling profiles Steel ceiling profiles GFK fiberglass ceiling profiles Fixations = packing 23

24 Ceiling suspensions Galvanised lacquered steel T ceiling suspension profile made from galvanised lacquered steel FIRE Resistant TST.01 Size Size B Length TST mm 68 mm 4 lm B Unit support Galvanised lacquered steel T suspension >> Fire resistant >> For sandwish panels with fire resistance Galvanised steel fixation for T-suspension profile. Thread size size.88 M10 40 mm 100 pcs.88 Connector for Steel T-suspension profile TST.CON 52 sets TST.CON 24 It s the user s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request. lm = linear meter

25 luminium T omega ceiling suspension profile made from aluminium With Thermal break TH.LU.01 NEW Size Size B Length TH.LU mm 105 mm 4 lm TH.LU mm 135 mm 4 lm B Thermal Fixation for TH.LU profiles Thread size Material.325 M10 Overinjected aluminium 50 pcs.325 M08 Overinjected aluminium 50 pcs.325 /.325 Connector for TH.LU profiles Thread size Material.326 M10 Overinjected aluminium 50 pcs.326 M08 Overinjected aluminium 50 pcs.326 /.326 It s the user s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request. = packing 25

26 Ceiling suspensions luminium luminium T Omega suspension profile T.O.LU.01 Size Size B Length T.O.LU mm 100 mm 4 lm 440 lm T.O.LU mm 135 mm 4 lm 240 lm B Fixation M10 for T.O.LU profile Thread size Material.315 M10 luminium 50 pcs.315 M08 luminium 50 pcs.315 lu connector for T.O.LU profile Thread size Material.316 M10 luminium 50 pcs.316 M08 luminium 50 pcs It s the user s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request. lm = linear meter

27 luminium / Fiberglass luminium or GFK Fiberglass T suspension profile PUL.01 T.LU.01 Size Size B Length Material T.LU mm 64 mm 4 lm luminium PUL mm 80 mm 4 lm Fiberglass PUL mm 200 mm 4 lm Fiberglass PUL.01 M1* 80 mm 80 mm 4 lm Fiberglass * contact us for stock availability B Galvanised steel fixation for T-suspension profile..93 /.88 /.94 Thread size size.93 M08 31 mm 50 pcs.88 M10 40 mm 100 pcs.94 M12 49 mm 50 pcs Connector for LU T-suspension profile TST.CON 52 sets TST.CON It s the user s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request. = packing 27

28 Ceiling suspensions luminium / Fiberglass luminium or GFK Fiberglass Omega profile PUL.11 OMEGLU.01 Size Size B Length Material OMEGLU mm 130 mm 6 lm aluminium PUL mm 4 lm Fiberglass 9002 B Metal square nut for Omega suspension profile. Thread size size B size.95 M10 40 mm 40 mm 50 pcs.95 B 28 It s the user s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request. lm = linear meter

29 Fixations Screws and washers INJ.32 / INJ.23 / INJ.36 Screws for fastening doorframes and insulated panels Thread INJ.32 M pcs INJ.23 M pcs INJ.36 M pcs Overinjected steel screw Thread INJ.235 M pcs Recommended for ceiling suspensions and outdoor fixations INJ.235 Washer for screw INJ.24 INJ pcs Sold separatly Important >> bove screws feature thermal break even when used with steel threaded rods (alternative to nylon) Rods are not in our product range. >> Other colours on demand Fixations ceiling suspension FIX.01 FIX.02 FIX.03 Measurements FIX.01 M10 thread size 1 set 50 sets 300 sets FIX.02 M10 thread size 1 set 50 sets 250 sets FIX.03 ø 08 or 10 or 12 mm 1 set 50 sets It s the user s responsibility to check, handle and install in compliance with the building regulations, the safety factors and according to the professional know-how... in application at the location of installation. Technical data available upon written request. = packing 29

30 Unit support Other Castel Engineering productranges Door hardware components for door manufacturers 30 lm = linear meter

31 ir conditioning for split installations CORROSION FREE forget rust stains! WITH nti-slip Stripes = packing 31

32 Castel Engineering Group CSTEL ENGINEERING BELGIUM - Head Quarters Rue de la Royenne Mouscron - Belgium T + 32 (0) F + 32 (0) info@castel-engineering.com CSTEL ENGINEERING POLSK Tomaszowice Kol Tomaszowice, Poland T + 48 (0) F + 48 (0) biuro@castel-engineering.com CSTEL ENGINEERING PROFILES UK Unit 4, The Townsend Centre, Blackburn Road, Houghton Regis, Beds LU5 5BQ - UK Tel. / Fax No. +44 (0) info@castel-engineeringprofiles.com ll pictures in this brochure are for illustration purposes only. Data may change without prior notice. lm = linear meter