Operating Instructions Fuses and relays T

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1 Operating Instructions Fuses and relays T

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3 Contents Location... 1 General... 1 Electrical distributor unit, left-hand drive trucks... 2 Electrical distributor unit, right-hand drive trucks... 3 Fuses... 4 Main fuses... 4 In the relay and fusebox... 5 In a separate fuse holder beside the relay and fusebox... 9 To the superstructure Relays In the relay and fusebox Beside the relay and fusebox Under mug holder Below the relay and fusebox For superstructure, in front of the passenger... 13

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5 Location 1 General The fuses and relays for the truck are located under the cover in the middle of the instrument panel. A number of relays are located under the mug holder. Fuses and relays for the superstructure are located under the panel, in front of the passenger. To access fuses and relays: Tighten the mug holder, slacken off the two screws and lift off the cover. Under the cover, there are labels which show the location of the fuses and relays, and what components they are relevant to. The ordinary exterior lighting of the truck is controlled by a lighting control unit. This contains control functions for each lighting circuit. Fuses are no longer used for these functions. If a circuit is broken, for example, because of overloading or a shortcircuit, the driver will be informed by a message in the instrument panel. The function is restored when the fault has been corrected.

6 2 Location Electrical distributor unit, left-hand drive trucks Under the cover of every electrical distributor unit is a decal with information on the location of the fuses and relays and what components they are relevant to. T Relay and fuseboxes with surrounding relays 2 Relays under mug holder 3 Fuses and relays for the superstructure, in front of the passenger

7 Location 3 Electrical distributor unit, right-hand drive trucks Under the cover of every electrical distributor unit is a decal with information on the location of the fuses and relays and what components they are relevant to. T Relay and fuseboxes with surrounding relays 2 Relays under mug holder 3 Fuses and relays for the superstructure, in front of the passenger

8 4 Fuses Main fuses Main fuses are located in a main fuse box inside the battery box on the frame. The four fuses are screwed into the fuse box using spring washers and nuts. It is important that the nuts are tightened to the correct torque. See table. If they are not tightened enough, heat can be generated. Over tightening can cause deformation and cracking. Warning! Use the correct tightening torque. Do not forget the spring washers. Dimension Tightening torque M5 4.0 Nm +/- 5% M Nm +/- 5% M Nm +/- 5% T Normally the fuses last as long as the truck without blowing. Should a fuse blow, the truck should be put in to the workshop for a check of the electrical system. Size Use A Pre-heating A Hydraulic bogie lift / Body builder A Cab 4 40 A Secondary voltage supply to the lights

9 Fuses 5 In the relay and fusebox The fuses in the central electrical unit are blade fuses, two types are used. If a fuse in the same fuse holder has to be changed frequently, the truck should be taken to the workshop to check the electrical system. Note! Switch off the current before changing a fuse. The fuse holder can burn out if the current is switched on. Warning! Always use the stipulated size of fuse. Never use a higher rated fuse.

10 6 Fuses Blade fuses Fuse no: Use: Fuse size: F 1 Free... 10A F 2 Lighting, load space... 10A F 3 Load light, fifth wheel lighting... 10A F4 Electrically adjustable seat, cab tilt pump, load and fifth wheel lighting... 5A F 5 Instrumentation, (kl.30)... 5A F 6 Free... 5A F 7 Vehicle control unit, Electronic start inhibitor... 5A F 8 Instrumentation (kl.dr)... 5A F 9 Range inhibitor, Area inhibitor (in gearbox)... 5A F10 Free... 5A F11 Control unit, gear selector... 5A F12 Control unit, transmission... 10A F13 Windscreen wipers... 15A F14 Cigarette lighter, lamp storage compartment centre section... 10A F15 Water separator, fuel filter heater, water drainage valve... 10A F16 Differential lock, power take off... 5A F17 Control unit exterior lighting... 5A F18 Horn, solenoid valve for compressed air horn... 10A F19 Climate control unit... 5A F20 Central locking... 10A F21 Fan, climate control unit... 15A F22 Interior lighting... 10A F23 Air suspension... 5A F24 Drier, parking heater ADR, heated door mirrors... 10A F25 Supply ABS/EBS trailer... 20A F26 Superstructure fuse box... 30A

11 Fuses 7 Fuse no: Use: Fuse size: F27 Electric window lift, left hand side, electrically heated rear view mirrors... 20A F28 ABS/EBS... 20A F29 Coffee maker... 30A F30 Electric window lift, right hand side... 20A F31 Parking heater... 20A F32 Climate control unit... 20A F33 Electric cab tip... 30A F34 Fuel filter heater... 30A F35 Electrically adjustable seat... 20A F36 Free... 30A F37 Dynafleet... 5A F38 Footboard lamps... 5A F39 Electrically adjustable rear view mirrors... 5A F40 Engine control unit... 15A F41 Solenoid valves on the engine, electric fuel pump... 10A F42 Pre-heating relay motor, electrically controlled cooling fan... 5A F43 Superstructure unit BBM... 5A F44 Voltage converter for radio/12 V socket... 15A F45 Voltage converter for 12V socket... 15A F46 Rotating beacon light... 15A F47 Free... 15A F48 ABS/EBS, switch EBS... 5A F49 Air suspension/a-ride... 3A F50 Telephone... 5A F51 Hydraulically steered axle... 5A F52 Pre-heating, overload relay, radio position... 10A F53 Illuminated sign on roof... 10A

12 8 Fuses Fuse no: Use: Fuse size: F54 Dynafleet... 10A F55 Air bag, seat belt tensioners... 5A F56 Free... 5A F57 Control unit, gear selector... 3A F58 D+ short-circuit relay, only ADR... 5A F59 Reversing camera... 5A F60 Hydraulically steered axle... 5A F61 Retracting rear view mirrors, Japan... 5A F62 Free... 15A F63 Free... 10A F64 Free... 10A F65 Central lubrication system... 10A F66 Sun roof... 10A F67 Bed lamps, reading lamps... 10A F68 Refrigerator... 10A F69 12 Volt socket... 10A F70 ABS/EBS trailer (kl.15)... 5A F71 Optional equipment... 10A F72 Height adjustment system, headlamps... 5A F73 Hydraulically steered axle... 5A F74 Headlamp washer (high pressure)... 15A F75 Electrically heated seats... 15A F76 D+ short-circuit relay, only ADR... 15A

13 Fuses 9 In a separate fuse holder beside the relay and fusebox Blade fuses Fuse no: Use: Fuse size: F77 Gas discharge lamp, dipped beam, left-hand side... 15A F77 Gas discharge lamp, dipped beam, right-hand side... 15A

14 10 Fuses To the superstructure 56 X. Fuses for superstructure Use: Fuse size: 1 Kl.30, B A 2 Kl.30, B A 3 Kl.15, driving position... 15A 4 Kl.15, driving position... 15A 5 Kl.61, generator... 10A 6 Free... 10A 56 P. Fuses for superstructure (options) Use: Fuse size: 1 Kl.30, B A 2 Kl.30, B A 3 Kl.30, B A 4 Kl.30, B A 5 Free... 10A 6 Free... 10A Note! Continual loading on fuses must not exceed 80% of rated current. Fuses must be replaced by original fuses if changed.

15 Relays 11 In the relay and fusebox Location Function: 1 Overload relay, radio position 2 Fuel injection 3 Starter motor 4 Overload relay, superstructure fuse box 5 Automatic transmission 6 Fan, climate control unit (certain vehicles) 7 Intermittent wipers 8 Area range gearbox 9 Interior lighting 10 Work light, turntable lighting 11 ECS (air suspension) 12 Not used 13 Alternator controlled

16 12 Relays Beside the relay and fusebox Under mug holder Location Function: 14 Delay relay, bogie lift A-ride 15 Delay relay, bogie lift, A-ride with axle load limiter 16 Fuse holder for fuses 77 and Diode unit, ADR vehicles only 18 Hydraulically steered axle, third axle locking, A-ride, with axle load limiter 19 Locking the third axle, with steering axle 20 D+ short-circuit (ADR only) 21 Electrically adjustable seats 22 Climate fan, 1st speed with parking heater on (certain vehicles) Location Function: 23 Cab tilt 24 Central lubrication 25 Illuminated sign 26 Retracting rear view mirrors, Japan 27 Gas discharge lamp, dipped beam, left-hand side 28 Gas discharge lamp, dipped beam, right-hand side 29 Retracting rear view mirrors, Japan 30 Rotating beacon light 31 Snow plough lamp, left-hand side, dipped beam 32 Snow plough lamp, right-hand side, dipped beam 33 Snow plough lamp, left-hand side, full beam 34 Snow plough lamp, right-hand side, full beam

17 Relays 13 Below the relay and fusebox For superstructure, in front of the passenger Location Function: 35 Headlamp, high-pressure washing 36 Receiver for remote central locking Location Function: 37 Parking lamps 38 Operating buttons, tipper trailer 39 Free, for superstructure 40 Free, for superstructure 41 Free, for superstructure 42 Spotlamp 43 External engine start 44 Brake application (reverse lock) 45 Free, for superstructure 46 Free, for superstructure 47 Free, for superstructure

18 14 Relays

19 Relays 15

20 Volvo Truck Corporation Göteborg, Sweden English Printed in Sweden

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