120/125 Series Drive Axles. PB-9396 Revised 10/08
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1 120/125 Series Drive Axles PB-9396 Revised 10/08
2
3 TABLE OF CONTENTS PAGE CARRIER FEATURES CHART... 2 DIFFERENTIAL CARRIER COMPONENTS... 3 HOUSING ASSEMBLY... 7 AXLE SHAFTS... 8 COMPANION FLANGES... 8 END YOKES... 9 DIFFERENTIAL CARRIER KITS NUMERICAL PARTS LIST
4 CARRIER FEATURES CHART Original Part Number Replacement Part Number Comments A F-1488 A C-1745 Standard differential, no thrust screw A F-1488 A C-1745 No-Spin differential, no thrust screw A P-1498 A E-1747 Main differential lock, no thrust screw A K-1519 A G-1749 Standard differential, with thrust screw 2
5 DIFFERENTIAL CARRIER ITEM PART NUMBER DESCRIPTION REMARKS QTY. NUMBER 1 Nut - drive pinion Included in KIT X Washer - drive pinion nut A , 4 Input yoke assembly 1 See yoke chart 4 Deflector - input yoke 1 DEFR Oil seal - pinion brg. cage assembly 1 A-1205-D Cone - drive pinion outer bearing 1 HM Cup - drive pinion outer bearing 1 HM Capscrew - pinion bearing cage 8 MS Washer - pinion bearing cage D , 7, 13 Pinion bearing cage assembly 1 A-3226-Z inch/.100 mm 2203-K Shims - pinion.005 inch/.120 mm Included in KIT 2334 Use 2203-L-8488 bearing cage.008 inch/.200 mm as 2203-X inch/.500 mm reqd 2203-C inch/6.00 mm 2803-Q inch/6.05 mm 2803-R inch/6.08 mm Use 2803-S Spacers - pinion.242 inch/6.15 mm Included in KIT T-2516 bearing preload.243 inch/6.18 mm as 2803-U inch/6.25 mm reqd 2803-V inch/6.28 mm 2803-W inch/6.30 mm 2803-X Cup - drive pinion inner bearing Cone - drive pinion inner bearing C 3.31 ratio A ratio A ratio A ratio A ratio A ratio Use A Drive gear, 4.56 ratio 1 A , 1, 2, pinion & 4.88 ratio as A nut assembly ratio reqd A ratio A ratio A ratio A ratio A ratio A ratio A ratio Motor Home Applications A ratio Use A ratio 1 A ratio as A ratio reqd A ratio A ratio A ratio MX-120HR Applications Use B ratio (Front Drive Steer) 1 B ratio as B ratio reqd B
6 DIFFERENTIAL CARRIER ITEM PART NUMBER DESCRIPTION REMARKS QTY. NUMBER 16 Bearing - drive pinion spigot All others H-580 MX-120HR Applications C Snap ring - pinion spigot bearing All others W-1167 MX-120HR Applications R Thrust screw Used on 3200-K-1519 only 1 41-X Jam nut 1 40-X-1016 Std. mounting - Old style A F (1), 22, Differential carrier and cap assembly Diff. lock - Old style 1 A P Std. w/thrust screw - Old style A K-1519 Std. mounting - New style A C-1745 Diff. lock - New style A E-1747 Std. w/thrust screw - New style A G-1749 HR w/thrust screw A G Plug C Capscrew - differential bearing cap 4 MS Washer - differential bearing cap U Adjusting rings L.H. (small) B-288 R.H. (large) C Cotter pin - adjusting ring L.H R Lock - adjusting ring R.H K Washer - adjusting ring lock 2 MWA Capscrew - adjusting ring lock 2 MS Cup - differential bearing L.H. 1 JM A Adhesive - bearing cup T Cone - differential bearing L.H Cup - differential bearing R.H Cone - differential bearing R.H Nut - gear to case Included in KIT X Washer - gear to case Included in KIT MWA Capscrew - gear to case Included in KIT X , 3.58, 3.73, Standard differential, 3.91, 4.10, 4.30 Hi-traction & NoSPIN only 1 A-3235-A , 4.88, 5.13, Standard differential, 5.29, 5.57, 5.86 Hi-traction & NoSPIN only 1 A-3235-B , 42 Differential case 6.14, 6.83, 7.17 assembly 3.31, 3.58, 3.73, Differential lock carriers only 3.91, 4.10, A A , 4.88, 5.13, 5.29, 5.57, 5.86 Differential lock carriers only 1 A B , 6.83, 7.17 (1) Not serviced separately. 4
7 DIFFERENTIAL CARRIER ITEM PART NUMBER DESCRIPTION REMARKS QTY. NUMBER 36, 37, 38, Differential case 3.31, 3.58, 3.73, Std. differential, less diff. lock - 39, 40, 41, and nest assy. 3.91, 4.10, "-34 spline 1 A A , , 4.88, 5.13, 5.29, 5.57, A B , 6.83, , 3.58, 3.73, 3.91, 4.10, 4.30 Hi-Traction, less diff. lock "-34 spline 1 A A , 4.88, 5.13, 5.29, 5.57, A B , 6.83, , 3.58, 3.73, 3.91, 4.10, 4.30 Std. differential with diff. lock "-34 spline 1 A A , 4.88, 5.13, 5.29, 5.57, A B , 6.83, , 3.58, 3.73, 3.91, 4.10, 4.30 Std. differential, less diff. lock - 2"-38 spline 1 A A , 4.88, 5.13, 5.29, 5.57, A B , 6.83, , 3.58, 3.73, 3.91, 4.10, 4.30 Std. differential with diff. lock - 2"-38 spline 1 A A , 4.88, 5.13, 5.29, 5.57, A B , 6.83, Thrust washer - side gear K Side gear - differential Std. diff. nest only - Old style (2) E "-34 spline Hi-traction differential only L "-34 spline Std. diff. nest only - New style (3) V "-38 spline Std. diff. nest only - New style (3) U "-38 spline 38A No - Spin assembly 1.75"-34 spline 1 A-3230-Q "-38 spline 1 A-3230-P Gear - differential pinion Std. diff. nest only - Old style (2) Q-1031 Std. diff. nest only - New style (3) V-1010 Hi-traction differential only J Thrust washer - differential pinion Q Spider - differential Std. diff. nest only - Old style (2) P-1004 Std. diff. nest only - New style (3) R-1006 Hi-traction or std. differential Z Capscrew - differential case X A Washer - differential case D Thread locking liquid C Sensor - differential lock W Locknut - sensor switch P-1056 (2) Old style carriers: 3200-F-1488, 3200-P-1498, 3200-K-1519, 3200-R-1526 (3) New style carriers: 3200-C-1745, 3200-E-1747, 3200-G
8 DIFFERENTIAL CARRIER LOCK PARTS ITEM PART NUMBER DESCRIPTION REMARKS QTY. NUMBER 46 Shift fork Old style (2) H-190 New style (3) Y A Pin - roll 2 43-X Spring - shift shaft Old style (2) L-714 New style (3) N Shift shaft Old style (2) Z-52 New style (3) R Tube - air cylinder Old style only (2) F-32 Integral on new style (3) 50 Piston - main differential lock Old style (2) N-170 New style (3) D O-ring - piston 1 5-X Gasket - air cylinder cover Old style (2) H-944 New style (3) Q Capscrew - manual engaging 1 41-X Cover - air cylinder Old style (2) F-1020 New style (3) K Capscrew - air cylinder Old style (2) 4 41-X-1364 New style (3) 4 41-X Plug - air cylinder cover 1 MS Gasket - caging screw L Washer - cover fastener 4 MWA Roll pin - shift shaft Old style (2) 1 43-X Clutch collar H-60 (2) Old style carriers: 3200-F-1488, 3200-P-1498, 3200-K-1519, 3200-R-1526 (3) New style carriers: 3200-C-1745, 3200-E-1747, 3200-G
9 HOUSING ASSEMBLY ITEM PART NUMBER DESCRIPTION REMARKS QTY. NUMBER 61 Axle housing assembly See bill of material Plugs - magnetic E Oil seal assembly Double lip seal, 3.125" inner dia. 2 A-1205-W-283 Unitized seal, 3.437" inner dia. 2 A-1205-W Cone - bearing inner wheel Use with 333-G-3517 hub Use with 333-N-1782 hub Cup - bearing inner wheel Use with 333-G-3517 hub Use with 333-N-1782 hub Cup - bearing outer wheel Use with 333-G-3517 hub 2 465X Use with 333-N-1782 hub Cone - bearing outer wheel Use with 333-G-3517 hub Use with 333-N-1782 hub Washer - bearing thrust Use with 333-G-3517 hub only R Nut - inner wheel bearing adj. (2.25"-16) Use with 333-G-3517 hub F-162 Nut - inner wheel bearing adj. (2.50"-16) Use with 333-N-1782 hub U Washer - adjusting nut Use with 333-G-3517 hub S-721 Use with 333-N-1782 hub C A Lockwasher H Nut - outer jam (2.25"-16) Use with 333-G-3517 hub F-162 Nut - outer jam (2.50"-16) Use with 333-N-1782 hub D Axle shaft See shaft chart Gasket - silastic A Washer - carrier to housing C Capscrew - Short 8 S carrier to housing Long 4 S
10 AXLE SHAFTS NOTE: All shafts listed have: No Puller Holes, No Lube Holes, Tapered Holes MERITOR MERITOR BODY SPLINE SPLINE FLANGE NUMBER HOLE BOLT PART FORGING DIA. LENGTH SIZE LENGTH DIA. OF SIZE CIRCLE NUMBER NUMBER (Inches) HOLES (Inches) 3202-J C U R E C F D F E Y X W V COMPANION FLANGES 1.75" (44.45 mm) - 34 SPLINE SIZE, HUB SIZE 2.50" SERVICE PRODUTION "A" "B" "C" "D" "E" "F" NUMBER NUMBER TYPE Dimensions - Inches (mm) 3WCS28-93A A-3260-J-10 Companion Flange (74.68) (57.2) (168.15) (174.8) (155.4) (9.8) 8
11 END YOKES 1.75" (44.45 mm) - 34 SPLINE SIZE, HUB SIZE 2.50" SERVICE PRODUTION "A" "B" "C" "D" "E" NUMBER NUMBER TYPE SERIES Dimensions - Inches (mm) 141DYS28A A-3280-J N dia (106.3) (30.18) (9.96) (57.2) (106.2) 148DYS28A A-3280-H D dia Easy (106.3) (34.9) (9.96) (57.2) (113.4) 155DYS28-1A A-3260-N-248 Service 155D dia Round (126.1) (34.9) (9.96) (57.2) (118.3) 155TYS28-1 A-3260-J-1154 Bearing 155T thd with (126.1) (34.9) (57.2) (119.1) 16TYS28-13A A-3260-J-1232 Strap 16T thd (134.9) (47.64) (57.2) (124.0) 17TYS28-57A A-3260-N T thd (157.1) (49.2) (57.2) (124.0) 16N X A-3280-Q-7115 Full 16N thd Round (134.9) (47.64) (57.2) (124.0) Bearing 62NYS28-202A A-3260-S-1137 Wing 62N thd Bearing (140.5) (15.88) (57.2) (100.0) 9
12 DIFFERENTIAL CARRIER KITS KIT X Washer - thrust side gear 2"-38 Spline nest. New U Side gear - main differential style only: 3200-C-1745, R Spider - main differential 3200-E-1747, V Gear - pinion, main differential 3200-G R Washer - thrust pinion KIT X Washer - thrust side gear 1.75"-34 Spline nest V Side gear - main differential New style only: R Spider - main differential 3200-C-1745, V Gear - pinion, main differential 3200-E-1747, R Washer - thrust pinion 3200-G KIT X Capscrew - gear to case 2 MWA Washer - gear to case 3 40-X Nut - self locking, gear to case KIT E Side gear - main differential Standard diff. nest only K Washer - thrust side gear Z Spider - main differential Q Gear - pinion, main differential Q Washer - thrust pinion KIT L Side gear - main differential Hi-Traction diff. nest only K Washer - thrust side gear Z Spider - main differential J Gear - pinion, main differential Q Washer - thrust pinion KIT E Side gear - main differential K Washer - thrust side gear Q Gear - pinion, main differential Q Washer - thrust pinion KIT X Shim - pinion cage.008" (.200 mm) L Shim - pinion cage.005" (.125 mm) K Shim - pinion cage.004" (.100 mm) C Shim - pinion cage.020" (.500 mm) 10
13 DIFFERENTIAL CARRIER KITS KIT Q Spacer - pinion bearing preload.236" R Spacer - pinion bearing preload.238" S Spacer - pinion bearing preload.239" T Spacer - pinion bearing preload.242" U Spacer - pinion bearing preload.243" V Spacer - pinion bearing preload.246" W Spacer - pinion bearing preload.247" X Spacer - pinion bearing preload.248" KIT Y Shift fork DCDL kit. New style: H-60 1 Clutch collar 3200-E X Pin - roll R Shift shaft N Spring - shif shaft D Piston - main diff. lock 7 5-X O-ring - piston Q Gasket - air cylinder cover KIT Cone - differential bearing R.H Cup - differential bearing R.H Cone - differential bearing L.H. 4 JM Cup - differential bearing L.H. 5 HM Cone - bearing pinion outer 6 HM Cup - bearing pinion outer C 1 Cone - bearing pinion inner Cup - bearing pinion inner H Bearing - drive pinion spigot 10 A-1205-D Oil seal - input KIT RS KIT Spacer kit 2 KIT Shim kit 3 KIT Diff. nest kit Cone - differential bearing R.H Cup - differential bearing R.H Cone - differential bearing L.H. 7 JM Cup - differential bearing L.H. 8 HM Cone - bearing pinion outer 9 HM Cup - bearing pinion outer C 1 Cone - bearing pinion inner Cup - bearing pinion inner H Bearing - drive pinion spigot 13 A-1205-D Oil seal - input 11
14 NUMERICAL PARTS LISTING PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE 5-X U A-3260-N A X V A-3260-S A X L A-3260-J A X Z-52 6 A-3260-J A X R A-3260-N A X L F B X N K B X T Z B X A R B X C A-3280-Q DEFR X Q A-3280-H HM X R A-3280-J HM X S H JM R T Y KIT A-1205-W U KIT A-1205-W V X 7 KIT A-1205-D W KIT K X KIT F H KIT D F KIT U A F KIT P A P KIT H A K KIT C A C KIT RS R A E C 3 MS S A G MS W J DYS28A 9 MS C U DYS28A 9 MS U E DYS28-1A 9 MWA C F TYS MWA A W N X 9 MWA Q Y TYS28-13A 9 S K F TYS28-57A 9 S D , 5 A-3226-Z WCS28-93A H A-3230-P NYS28-202A R A-3230-Q A E A-3235-A A K A A A L A A A C A A A X A A A H A A A L A A A Q A-3235-B A B A B A C A B A N A B A D A B A J A B A V A B A Q W A E A-3260-J-10 8 A
15 MERITOR AFTERMARKET PARTS WARRANTY We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if any necessary return charges are prepaid. If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine Meritor replacement parts are covered by this aftermarket parts warranty. Information contained in this publication is in effect at the time the publication was approved for printing and is subject to change without notice or liability. Meritor Heavy Vehicle Systems, LLC, reserves the right to revise the information Meritor Heavy Vehicle Systems, LLC 7975 Dixie Highway Florence, KY USA Revised 10/2008 presented or discontinue the production of parts PB-9396 described at any time. XpresswayPlus.arvinmeritor.com 2008 ArvinMeritor, Inc.
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