ENGINE PARTS BOOK. 3-YEAR LIMITED WARRANTY U.S.A and Canada only.
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1 ENGINE PARTS BOOK 3-YEAR LIMITED WARRANTY U.S.A and Canada only. SuperTigre warrants this product to be free from defects in material and workmanship for a period of three (3) years from the date of purchase. During that time, we will repair or replace, at our option, any product that does not meet these standards. You will be required to provide proof of purchase date (receipt or invoice). If, during the three year warranty period, your SuperTigre product shows defects caused by abuse, misuse, or accident, it will be repaired or replaced, at our option, at a service charge not greater than 50% of the current retail list price. Be sure to include your daytime telephone number in case we need to contact you about your repair. Under no circumstances will the purchaser be entitled to consequential or incidental damages. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. If you attempt to disassemble or repair this unit yourself, it may void the warranty. For service on your SuperTigre product, either in or out of warranty, send if post paid and insured to: Hobby Services 3002 N. Apollo Dr., Suite 1 Champaign, IL Phone: (217) :00 A.M. to 5:00 P.M. Central time Monday through Friday
2 Engine Exploded View G34 Dimensions Carburetor Exploded View 2
3 Engine Parts List G34 View# 1 Part # Description Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Set Screw Set Exhaust Stack Silent Muffler/Stack Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) Carburetor Parts List Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carb Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 3
4 Engine Exploded View GS40 Dimensions Carburetor Exploded View 4
5 Engine Parts List GS40 View# Part # Description Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler 25* Economy Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) *Not Shown Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 5
6 Engine Exploded View GS45 Dimensions Carburetor Exploded View 6
7 Engine Parts List GS45 ABC View# Part # Description Cylinder Head ABC Cylinder & Piston Assembly Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 7
8 Engine Exploded View G51 Dimensions Carburetor Exploded View 8
9 Engine Parts List G Cylinder Head Cylinder Liner G51 R/C Cylinder Liner G51 C/L Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor G51 R/C High Speed Needle G51 R/C Carburetor Body O-ring G51 R/C Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Exhaust Stack Gasket (5) not shown Needle G51 C/L not shown Carburetor Body O-ring G51 C/L G51 R/C & C/L Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring G51 C/L Carburetor Parts not shown Needle not shown Venturi O-ring not shown Needle Assembly/Spray Bar not shown Needle Valve Lock Nut not shown Venturi 9
10 Engine Exploded View G61 Dimensions Carburetor Exploded View 10
11 Engine Parts List G Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 11
12 Engine Exploded View G61 ABC Dimensions Carburetor Exploded View 12
13 Engine Parts List G61 ABC Cylinder Head ABC Cylinder & Piston Assembly Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 13
14 Engine Exploded View G75 Dimensions Carburetor Exploded View 14
15 Engine Parts List G Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 15
16 Engine Exploded View G90 Dimensions Carburetor Exploded View 16
17 Engine Parts List G Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Exhaust Stack Gasket (5) Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 17
18 Engine Exploded View G2300 Dimensions Carburetor Exploded View 18
19 Engine Parts List G Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Silent Muffler Muffler Screws Backplate O-ring Fuel Nipple/Pressure Fitting Muffler Gaskets Carburetor Retainer Nut Carburetor Parts List High Speed Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carburetor Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring not shown Carburetor Intake Restrictor 19
20 Engine Exploded View G3250 Dimensions Carburetor Exploded View 20
21 Engine Parts List G3250 View# Part # Description Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Cover Crankcase O-ring Set Front Bearing Rear Bearing Crankshaft Crankshaft Spacer Shaft Ring Oil Seal Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High-Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Motor Mount Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Box Style Muffler Silent Muffler Screw Set Box Style Muffler Screw Set Exhaust Stack Gasket (5) Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Carburetor Adapter Ring Carburetor Parts List Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carb Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 21
22 Engine Exploded View G4500 Dimensions Carburetor Exploded View 22
23 Engine Parts List G4500 View# Part # Description Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Cover Crankcase O-ring Set Front Bearing Rear Bearing Front Crankshaft Crankshaft Spacer Shaft Ring Oil Seal Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High-Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Engine Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Box Style Muffler Silent Muffler Screw Set Box Style Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Rear Crankshaft Backplate Front Bearing Backplate Rear Bearing Exhaust Stack Gasket (5) not shown Motor Mount Carburetor Parts List Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carb Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 23
24 Engine Exploded View 60cc Inline Twin Note: Exploded View of G4500 shown is for reference only. 60cc Inline Twin Exploded View is not currently available. Dimensions Carburetor Exploded View 24
25 Engine Parts List 60cc Inline Twin View# Part # Description Cylinder Head Cylinder Liner Piston Piston Ring Wrist Pin Wrist Pin Retainer Connecting Rod Crankcase Front Cover Crankcase O-ring Set Front Bearing Rear Bearings Front Crankshaft Crankshaft Spacer Shaft Ring Oil Seal Lock Cone Drive Washer Prop Washer Prop Nut Carburetor High-Speed Needle Carburetor Body O-ring Carburetor Retainer Backplate Cylinder Head Gasket Set Engine Screw Set Exhaust Stack Silent Muffler Box Style Muffler Silent Muffler Screw Set Box Style Muffler Screw Set Carburetor Retainer Nut Fuel Nipple/Pressure Fitting Rear Crankshaft not shown Rear Bearing Exhaust Stack Gasket (5) not shown Crankcase O-ring Set not shown Twin Middle Housing not shown Drive Flange not shown Woodruff Key not shown Stay Bolt Set not shown Mounting Screw Set not shown Motor Mount Carburetor Parts List Needle Carburetor Body O-ring Needle Ratchet Spring Nut Spray Bar Throttle Barrel Guide Screw Throttle Barrel Spring Throttle Barrel Throttle Arm Idle Needle Carburetor Body Fuel Nipple Screw Set Needle Valve Assembly Carb Retainer Idle Needle O-ring Throttle Barrel Dust Shield Ratchet Spring Throttle Barrel Stop Screw Spring 25
26 ENGINE DIMENSIONS CHART Standard (inches) Engine A B C D E F G H I G34 RING R/C UNF 1/4" x 28 GS 40 RING R/C UNF 1/4" x 28 GS 45 ABC R/C UNF 1/4" x 28 G51 RING CL UNF 1/4" x 28 G51 RING R/C UNF 1/4" x 28 G61 RING UNF 5/16" x 24 G61 ABC R/C UNF 5/16" x 24 G75 RING R/C UNF 5/16" x 24 G90 RING R/C UNF 5/16" x 24 G2300 RING R/C UNF 5/16" x 24 G3250 R/C UNF 5/16" x 24 G4500 R/C M10 x 1.25 Metric (millimeters) Engine A B C D E F G H I G34 RING R/C UNF 1/4" x 28 GS 40 RING R/C UNF 1/4" x 28 GS 45 ABC R/C UNF 1/4" x 28 G51 RING CL UNF 1/4" x 28 G51 RING R/C UNF 1/4" x 28 G61 RING UNF 5/16" x 24 G61 ABC R/C UNF 5/16" x 24 G75 RING R/C UNF 5/16" x 24 G90 RING R/C UNF 5/16" x 24 G2300 RING R/C UNF 5/16" x 24 G3250 R/C UNF 5/16" x 24 G4500 R/C M10 x
27 ENGINE NOTES 27
28 NOTES SUPZ0099 V1.0 Entire Contents Copyright 2004
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