Generator Protection Unit, GPU-3

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1 Generator Protection Unit, GPU-3 DATA SHEET Integrated Motor Drive, IMD 100 ver. A Dedicated wind turbine pitch drive ISO compliant High peak current Distributed IO over CAN Bus 5 year warranty DEIF A/S Page 1 of 9 Document no.: a Version A

2 Application The Integrated Motor Drive (IMD 100) is a robust microprocessor-based drive containing all necessary functions for functional safety, motor control, sensor input and distributed IO. The IMD 100 is intended for wind turbine pitch systems interfacing to a Pitch master controller or directly to wind turbine main controller thru slip rings. IMD 100 is a motor drive and is also perfect for yaw control or other motor drive related functions. Self-test The IMD 100 automatically carries out a cyclical self-test at start-up. If any errors are found, they will be displayed by the error LED and the display. The drive will open the safety relay and give signal to the safety chain/relay. PC-SW Setup Setup is easily done via the USB PC connection and the IMD Manager, Windows based PC utility software. The PC utility software can be downloaded free of charge from The utility software offers additional features such as monitoring of all relevant information during test and commissioning, saving and downloading of settings and downloading of software updates. Characteristics Elimination of external components in the pitch system. Robust construction with extended vibration and temperature spec. Through hole heat-sink w. fan USB and CAN-BUS interfaces. Distributed I/O over CAN Bus o 12 Digital inputs o 8 digital outputs o 1 relay output 4 x Pt100 and 1 x KTY Temperature sensors ISO Safety compliant o Redundant safety chain IO o Automatic Safety home run function o Limit Switch input o RFE input o RUN input Position, speed and torque regulation Incremental resolver input SSI encoder input Processor-independent safety switch-off when either the amplifier or the motor have over voltage, under voltage, a short circuit, a line-toearth fault or exceed temperature. Brake control and Brake supply output EMC-safe, all-steel and aluminium housing 5 years product warranty DEIF A/S Page 2 of 9

3 Hardware overview X7 24 V IN STATUS LED 24 V DC IMD 100 Status X8 Safety I/O 2 x Safety chain input, 2 x Safety chain relay NO, Standard Relay X8 Digital Output 8 x output Distributed CAN, galvanically isolated. ext. supply MODE Display Mode/Error Display CAN ID CAN ID Switch X4 Resolver Resolver input from Motor X9 Digital Input RFE, RUN, 2 x Limit switch. 12 x Input Distributed CAN, galvanically isolated. ext. supply SERVICE USB interface X5 SSI Ext. Encoder input X6 CAN Bus X2 Brake supply Interface to pitch controller 24 V DC, Max 110W X3 Temperatur In X1 Safe energy 1x KTY 4 x Pt100 Backup power input, from batteries or ultracaps DC-Link X1 R-Ballast Ballast resistor connection to DC-link X1 Mains input 3 x 400 V AC 50, 60 Hz X1 Motor output 3 x 400 V AC Hz DEIF A/S Page 3 of 9

4 Technical data Input Voltage V AC 3 x 400, +30%, -20% Current A eff 32 Frequency Hz 50/60 ± 10% Power dissipation W Max 150 Output Motor power kw 22 Voltage V AC 3 x (0-400) Current A eff 45 Peak current(3 sec) A A eff Over current trip A 210 SW and HW protected Frequency Hz Max motor cable length M 10 Switching frequency khz 8 DC-Link, R- Ballast and Safe Energy input DC-Link voltage V DC Level over voltage V DC 860 ± 10 R-Ballast cut in V DC 800 ± 10 R-Ballast current A Max 20 Ballast resistor Ω Min 8 Safe energy voltage V DC Max. 500, Min 120 Safe energy current A Max 50 Brake and 24 V IN supply Voltage V DC 24 ± 10% X7: 24 IN VDC power supply terminals, Power W Max.50 are internal connected to supply X2 Brake Current A Max. 4,5 Brake, X3 PT 100 and X5 SSI. Safety Input and Relay Relay voltage V 250V AC/30V DC Mechanical relay NO Relay current A 0.5 Resistive load Digital input voltage V DC 8 36 Opto PNP/NPN Sensor and IO Resolver frequency khz 10 Differential input Resolver voltage V DC 7 pp SSI encoder voltage V DC 24 VDC Opto SSI encoder input V DC > 3,6 SSI encoder output V DC > 4.7 SSI encoder current ma 50 CAN kbit/s 10, 20, 50, 125, 250, 500, 1000 Opto (ISO ) USB 2.0 compatible Opto Digital input voltage V DC 8 36 Opto PNP Digital output voltage V DC 8 36 Digital output current ma Max. 10 Pt100 temp. range C -50 to 200 KTY and Pt 4 temperature terminals are Pt100 temp. resolution K 0.1 present in both resolver input X4 and Pt100 temp.accuracy K ± 1 at reference ambient temp ( C) ± 2.5 at operation temp ( C) temperature input X3 KTY 84 temp. range C -50 to 300 KTY 84 temp. resolution K 1 KTY 84 temp. accuracy K ± 10 DEIF A/S Page 4 of 9

5 Environment Temperatures Reference: C IEC Operating: C, free natural convection Storage: C Humidity 95% non-condensing IEC Altitude 2000 m over sea-level, reduced max. temp.according IEC standard, incl. derating. EMC/CE Immunity IEC Emission IEC Vibration Hz 0,075mm peak-peak IEC Hz 1g Shock 50 g, 11 ms, half sine. Tested with 3 impacts in each IEC , test Ea direction in all 3 axes. A total of 18 impacts per test. Bump 25 g, 6 ms, half sine. Tested with 1000 bumps in each IEC , test Ea direction in all 3 axes. A total of 6000 bumps per test. Protection IP 20 IEC/EN Safety IEC Lightning Class 2 IEC CDV Protection Function safety PL level d SIL 3 MTTF d > 105 ISO IEC Physical data Housing Weight Aluminum and steel 12 kg (26.46 lbs) Dimensions W x H x D in mm ("): 250 (9.84) x 405 (15.94) x 220 (8.66) Heat Zink thru hole size W x H in mm ("): 210 (8.27) x 345 (13.58) Mounting Heat Zink mount (material 10 mm aluminum) Installation Minimum distance of 80mm. It must always be mounted in such a way that sufficient air circulation can be ensured through the heat zink Terminals X1: 16 mm 2 Spring-loaded connector (secure) X2: 2.5 mm 2 Spring-loaded connector (secure) X3: 1.5 mm 2 Spring-loaded connector (secure) X4: D-SUB DE15S female X5: D-SUB DE9S female X6: D-SUB DE9P male X7: 2.5 mm 2 Spring-loaded connector (secure) X8: 1.5 mm 2 Spring-loaded connector (secure) X9: 1.5 mm 2 Spring-loaded connector (secure) DEIF A/S Page 5 of 9

6 IMD 100 layout DEIF A/S Page 6 of 9

7 Unit dimensions in mm 9 DEIF A/S Page 7 of 9

8 DEIF A/S Page 8 of 9

9 Order specifications IMD 122 OLA-CF DEIF no IMD 122 OLA-CF External Fan F: Fan Communication C: CAN Brake resistor A: 20 Ohm, 300 W Motor Brake L: low voltage, 24 Vdc Charger Power range 22 kw O: No Charger Generation 1: first 2: Second Integrated Motor Drive DEIF A/S, Frisenborgvej 33 DK-7800 Skive, Denmark Due to our continuous development we reserve the right to supply equipment which may vary from the described. Tel.: , Fax: URL: DEIF A/S Page 9 of 9

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