Rotary Screw Compressors SX HS Series With the world-renowned SIGMA PROFILE

Transcription

1 Rotary Screw Compressors SX HS Series With the world-renowned SIGMA PROFILE FAD: 0. to 79 m³/min Pressure 5.5 to

2 The global compressed air systems provider was established in 99 as a machine workshop, but started on the road to becoming one of the world s leading compressed air system providers in the 950s when founder, Carl Kaeser Snr, made the decision to start manufacturing reciprocating compressors. The breakthrough on the road to today's marketleading position among the world's top compressed air system suppliers came when developed the rotary screw airend featuring the SIGMA PROFILE. With expertise and commitment from 500 dedicated employees worldwide, now ranks amongst the world s largest and most successful compressor manufacturers, exporting compressed air system equipment to almost every corner of the planet. Main plant, Coburg The headquarters in Coburg currently employs approx. 600 people. The facility covers an area of over m² and produces s extensive range of compressors. All companies in the international group are linked by the very latest information- and networktechnology. Contents: The global compressed air systems provider More air, more savings... rotary screw compressors with V-belt drive (to ) rotary screw compressors with : drive (to ) rotary screw compressors with refrigeration dryer (to ) rotary screw compressors with refrigeration dryer (to ) rotary screw compressors with Sigma Frequency Control (SFC) SIGMA CONTROL and SIGMA CONTROL BASIC Information technology Tailored system solutions Premium quality, precision machined Expert advice and professional customer service More and more users choose Technical specifi cations Page:

3 More air, more savings... SIGMA PROFILE Developed by and continuously enhanced ever since, the SIGMA PROFILE brings power savings of up to percent compared with conventional screw airend rotor profi les. All rotary screw airends feature this energy-saving rotor profi le and are designed to ensure maximum energy effi ciency. The generously-sized, precision-aligned roller bearings and close-tolerance machining guarantee long service life and outstanding reliability. Energy savings = Cash savings = Less CO emissions Energy saving controllers SIGMA CONTROL and SIGMA CONTROL BASIC The SIGMA CONTROL automatically regulates and monitors the compressor. It is a robust PC-based industrial computer with real-time operating system and update capability. System operating status can be viewed at a glance via user-friendly traffi c light LEDs. The four-line plain text display, touch keys and icons ensure ease of operation. In case of an alarm, the safety shutdown sequence immediately switches the compressor off. The SIGMA CONTROL offers the possibility of Dual, Quadro and Vario Control modes and the most effi cient mode can be determined directly onsite using the programmable compressor duty cycle display feature. Interfaces are provided as standard for connection of a modem, a second compressor in base load sequencing mode and for connection to data networks. Energy savings with Air system investment Maintenance costs Energy-saving compressor airend with SIGMA PROFILE rotors A specifi c drive power can be used to turn a smaller airend at high speed or a larger airend at slow speed. Larger, lower speed airends are more effi cient and deliver more compressed air for the same drive power. This is why manufactures low speed airends with optimised rotor profi les. Every rotary screw compressor quickly pays for itself through signifi cant savings in energy costs. Lower life-cycle costs Energy costs taken over the lifetime of any compressor add up to many times that of the initial capital cost, which can make any purchase price difference a false economy. Effi ciency and reliability are vital in the production of compressed air and achieves these objectives with quality, durable components that are built to last. Energy costs Energy-saving rotary screw compressors can help users to signifi cantly reduce their compressed air costs. -5

4 rotary screw compressors with V-belt drive (to ) Save energy with the SIGMA PROFILE Every rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Meticulous engineering to the highest quality standards and precision-aligned roller bearings ensure long service life and outstanding reliability. Investment costs Maintenance costs Energy costs Energy savings with SIGMA CONTROL This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 0 selectable languages, whilst traffi c light style LEDs indicate status at a glance. How rotary screw compressors work Atmospheric air is drawn through the inlet fi lter () into the airend () where it is compressed. The airend is driven by the electric motor (). Automatic belt tensioning The automatic belt tensioning device ensures consistent transmission effi ciency and excellent drive system reliability. Specially developed SIGMA FLUID is injected into the airend to serve as coolant, lubricant and sealant. Under normal conditions the air reaches a temperature of only approx. 0 C during compression. A three-stage separator () removes the cooling fl uid from the compressed air. The fl uid passes through the cooler, the microfi lter and back to the point of injection. A thermostatic valve (5) regulates and optimises the fl uid temperature. The air emerges from the separator cartridge with a remaining fl uid content of less than mg/m³, passes through the minimum check valve (6) and fi nally through the after-cooler (7). In the after-cooler the air is cooled down to between 5 and K above ambient. Most of the moisture carried in the air is removed in the after-cooler. The air fi nally leaves the compressor at the outlet (). SX 6 Efficient V-belt drive SK screw compressors with V-belt drive provide outstanding effi ciency and reliability. was one of the fi rst compressor manufacturers to introduce the V-belt drive system. The drive is characterised by an automatic tensioning device that ensures constant transmission effi ciency and reduced maintenance costs. Furthermore, rotary screw compressors with V-belt drive are especially fl exible should an increase in working become necessary. SM ASK 5 Series: SX ASK Motor power:. to Delivery: 0. to.5 m³/min Standard : 5.5 to (g) Cooling air filter mats Ambient air used for cooling is contaminated to some degree, but the fi lter mats through which the air is drawn into the cabinet prevent the cooler from clogging. Optimised separation system The combination of optimum fl ow separation and the special separator cartridge results in a minimal fl uid content of less than mg/m³ in the discharged compressed air. The separator system also requires very little maintenance. 6-7

5 rotary screw compressors with : drive (to ) SIGMA CONTROL This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 0 selectable languages, whilst traffi c light style LEDs indicate status at a glance. Energy-saving SIGMA PROFILE Every rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability. Investment costs Maintenance costs Energy costs Energy savings with Why : drive? In compressed air packages featuring : direct drive the motor drives the airend directly without transmission loss via a maintenance-free coupling. : direct drive rotary screw compressors provide outstanding performance and enable signifi cant savings. 's comprehensive range of specially designed airends are manufactured and developed to meet every compressed air user s needs. Series: ASD to FSD Motor power:.5 to Delivery:.09 to 57 m³/min Standard : 5.5 to (g) FSD 57 Low speed operation Large, low speed airends are more effi cient than small high speed airends because they supply more air for the same drive power. Low speeds mean less wear and consequently less maintenance costs. Energy-saving : drive : drive reduces the number of components needed in comparison with gear drive, increasing reliability and service life through elimination of wear and transmission losses. low speed OTHERS high speed After-cooling Fluid cooling Intake air (Compressor) Motor cooling air ASD Powerful radial fan Efficient cooling system In addition to improved cooling effi ciency, the system has further benefi ts to offer: The inside of the cabinet remains clean because surrounding air is drawn through the cooler into the cooler box and then exhausted directly upward out of the machine. Contamination from the cooling air is trapped on the outside of the cooler. Clogging is easily noticed and quickly cleaned off without the need for any dismantling work. Operational reliability is improved and maintenance requirement is signifi cantly reduced. Triple savings with : drive: No power transmission losses. Large, low speed airends provide more air for less energy. Signifi cantly reduced maintenance costs. The quiet and powerful radial fan draws in cool ambient air through the cooler. Its high residual thrust can deal with partial clogging of the cooler and still have enough reserve to allow connection of a long exhaust duct. In addition, the radial fan consumes signifi cantly less drive power than conventional axial fans, saving even more energy. -9

6 rotary screw compressors with refrigeration dryer (to ) Save energy with the SIGMA PROFILE Every rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability. Investment costs Maintenance costs Energy costs Energy savings with SIGMA CONTROL This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 0 selectable languages, whilst traffi c light style LEDs indicate status at a glance. refrigeration dryers provide dry air for all applications. Professional planning Compressed air supply system with separate components Aircenter The compact air system The AIRCENTER is a complete, turnkey system for the production of dry compressed air. The arrangement of a screw compressor with its highly effi cient SIGMA Profi le airend, together with an energy effi cient SECOTEC refrigeration dryer mounted on a horizontal air receiver, creates a compact and highly economical package. Furthermore, minimal installation work is required compared with conventional compressed air systems. Aircenter Series: AIRCENTER Motor power:. to Delivery: 0. to. m³/min Standard : / / (g) / / (g) SM T Series: SM T and SK T Motor power: 5.5 to 9 FAD: 0.7 to.5 m³/min Standard : / / (g) Space-saving combination of rotary screw compressor and refrigeration dryer A major design feature of the AIRTOWER range is that the compressor and slide-out dryer are both completely separate, independently functioning modules. This means that each can be operated individually making it possible to isolate and service the dryer whilst the compressor is operating. As the dryer is contained in its own separate cabinet, there is suffi cient space to allow the dryer components to be generously sized yet easily accessible. ASK 7 T Series: SK T and ASK T Motor power: to FAD:. to.5 m³/min Standard : / / (g) Energy-saving refrigeration dryers The dryer shut-down feature which is linked to compressor operation signifi cantly reduces energy consumption. 6 Compressed air supply system with Aircenter Only properly designed air systems can meet the demands for air quality, availability and efficiency that are placed on a Rotary screw compressor Refrigeration dryer Air receiver Aquamat condensate treatment Filters ECO DRAIN condensate drain Air-main charging system Rotary screw compressor Complete "Aircenter" system Air-main charging system Aquamat condensate treatment modern compressed air supply. Therefore let design your compressed air supply system. -

7 rotary screw compressors with refrigeration dryer (to ) Save energy with the SIGMA PROFILE Every rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability. Investment costs Maintenance costs Energy costs Energy savings with Efficient centrifugal separator A centrifugal separator with an electronically controlled ECO DRAIN is located upstream of the refrigeration dryer, ensuring reliable, effi cient initial condensate separation and drainage even at high ambient temperatures and humidity. Not with SK/ASK units The innovative ASD T to CSDX T series ASD T to CSDX T rotary screw compressors are versatile, reliable and highly effi cient. Dependable refrigeration drying The refrigeration dryer is also equipped with an electronic 'ECO DRAIN'. The level-controlled condensate drain eliminates the compressed air losses associated with solenoid valve control, which not only saves energy, but also enhances operational reliability. With an integrated refrigeration dryer module, these complete air systems provide a dependable source of quality compressed air. The air compressor and refrigeration dryer are installed in separate cabinets, which not only prevents exposure of the dryer to any heat from the compressor unit, but also enables excellent component accessibility for ease of maintenance. CSD T rear view The illustration shows the dryer without insulation Series: ASD T to DSD T Motor power: FAD:.09 to. m³/min Standard : / / (g) Space-saving modular design The refrigeration dryer module turns a standard rotary screw compressor into a compact compressed air supply system. All components are easily accessible, both simplifying and speeding up all maintenance work. ASD 7 T Reliability with SIGMA CONTROL Turnkey operation Attached to the standard compressor unit, the refrigeration dryer module is delivered fully connected and ready for operation. The separate cabinet design allows the dryer components to be generously sized yet easily accessible and shields the dryer from exposure to heat arising from the compression process. The high performance cooling system ensures reliable air package operation up to an ambient temperature of +5 C. Energy-saving refrigeration dryers The dryer shut-down feature which is linked to compressor operation signifi cantly reduces energy consumption. The SIGMA CONTROL constantly monitors compressor, dryer and condensate drain operation. Warning and alarm messages can be transferred to a central control system. -

8 rotary screw compressors with Sigma Frequency Control (SFC) SIGMA CONTROL This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 0 selectable languages, whilst traffi c light style LEDs indicate status at a glance. Consistent Outstanding performance with SFC SM SFC to FSD SFC series compressors from Kaeser are exceptionally effi cient variable speed rotary screw compressors. SM, SK and ASK SFC models use Kaeser s minimal maintenance V-belt drive system, which features automatic belt tensioning to ensure optimum power transmission. Larger models from the ASD SFC upwards are equipped with the speedcontrolled : direct drive. The large, slow-speed airends with energy-saving SIGMA PROFILE rotors provide outstanding performance throughout the entire control range. Every Kaeser SFC compressor model is capable of 0 percent duty cycles without any increase in maintenance requirement. BSD 7 SFC SFC compressors are able to control air fl ow to match actual demand by continuously adjusting the airend speed within the given control range. Pressure can be maintained to within ± 0., consequently enabling the maximum system to be reduced. This can lead to signifi cant savings, as each decrease results in a six percent reduction in energy consumption. Perfect performance even at high ambient temperatures Contained in its own separately cooled cabinet, the generously sized SFC module enables perfect performance at ambient temperatures of up to +5 C. Complete package EMC certified Investment costs Consistent Time Pressure ± 0. Other variable speed compressors Transmission losses SFC compressors Series: SM SFC to FSD SFC Motor power: to Delivery: 0. to 0.5 m³/min Standard : 6 to (g) SM SFC The electromagnetic compatibility (EMC) of components and of the complete machine has been tested and certifi ed in accordance with all applicable regulations. Energy consumption Maintenance costs Ultimate efficiency with : drive Signifi cantly increasing reliability and service life, : drive (available with ASD SFC upwards) reduces the number of components needed in comparison with gear drive and eliminates the associated transmission losses. Sound levels are also considerably lower. The benefi ts speak for themselves: effi cient power transmission, optimal energy consumption and reduced servicing / downtime costs. Soft start with no current spikes The soft rise in motor starting current from zero to full load without current spikes leads to an almost unlimited motor starting frequency (the number of possible motor starts within a given time period without overheating occurring). The continuously variable acceleration and deceleration signifi cantly reduces component stress. % full load current Direct start Star-delta start Soft start SFC packages Time -

9 SIGMA CONTROL and SIGMA CONTROL BASIC Tailored intelligence SIGMA CONTROL for SX to HS series compressors With its versatile control, monitoring and communication abilities, the SIGMA CONTROL is the ideal choice for applications requiring sophisticated communication functionality. It is therefore fi tted as standard on all ASD to HS series rotary screw compressors and is optionally available for SX, SM, SK and ASK series compressors. SIGMA CONTROL Main Features 0 languages large plain text display Three-channel timer with ten settings per channel for day, week and year Base-load changeover for two compressors Dual, Quadro, Vario and Continuous control modes Signal input for remote ON/OFF Signal input for load/idle External alarm e.g. for refrigeration dryer External maintenance alarm e.g. for ECO DRAIN Volts-free contacts: Controller on, group alarm, motor running; alternative factory adjustable volts-free contacts: Compressor ON, group alarm, remote operation, idle, on-load, timer active, timer contact, emergency off, bus alarm, air network low The function keys in detail Basic functions ON key switches the compressor ON -> automatic operation. Green LED indicates Compressor ON. OFF key switches the compressor 'OFF'. Additional functions Idle key switches the compressor from load to idle. Idle icon green LED indicates Compressor idling, no air supply. Motor running changeover contact for ventilation systems, volt-free, max A, 0 V ± % Service hours counter, measurement and status data interfaces: RS for modem, RS 5 for slave compressor, Profi bus DP Safety circuit for compressor protection Electronic transducer Confi gurable inputs / outputs for additional functionality Load icon green LED indicates Compressor on load, air being supplied. Remote ON key (green LED) switches remote control ON and OFF. Timer ON/OFF key (green LED) switches the timer ON and OFF. Series: SX HS SIGMA CONTROL This list only highlights some of the SIGMA CONTROL's functionality. Traffic light functions Alarm icon red LED indicates Compressor alarm. Compressor is shut down on alarm. Communication alarm icon red LED indicates Data communication to other systems interrupted or faulty. SIGMA CONTROL basic available with SX, SM, SK and ASK series compressors The SIGMA CONTROL basic is available with 's SX, SM, SK and ASK series rotary screw compressors. It is the perfect solution for users who initially require a single compressor for their air supply, but who also may wish to expand the compressed air system in the future. Furthermore, s modular control and compressed air management concept ensures trouble-free Series: SX ASK system compatibility. SIGMA CONTROL BASIC SIGMA CONTROL basic Main features Quick and simple operation with clear icons and large display Fully automatic DUAL control (full load/ idle/ on/off control) Monitoring of air network parameters, airend temperature and direction of rotor rotation Counter for service, load and operation hours Adjustable service intervals, and temperature unit selection (/ psi/ MPa, C/ F) Adjustable nominal system Adjustable switching differential Group alarm volts-free contact Electronic transducer The optional memory module......enables compressors equipped with the SIGMA CONTROL basic to be connected to master control systems such as the SIGMA AIR MANAGER. Maintenance icon yellow LED indicates Maintenance due' or 'Maintenance counter exceeded' or 'Warning'. Power ON icon (green LED) indicates Main switch ON, power supply available. Menu functions UP key scrolls through text line for line. DOWN key scrolls through text line for line. Escape key returns to next higher menu level. Return key initiates jump to next sub-menu or accepts value. Acknowledge key confi rms alarms and when permitted resets the alarm memory. Info key accesses current event information memory. 6-7

10 Information technology Tailored system solutions Tomorrow s technology, today: SIGMA AIR MANAGER Telephone network Compressed air system data stored and processed in the SIGMA AIR MANAGER can be transferred via telephone or computer network (Ethernet). SMS messages, for example, can be forwarded to a service technician s mobile telephone. Service and/or alarm messages can be sent by SMS to a personal mobile telephone. The SIGMA AIR MANAGER from is the fi rst PCbased master compressed air management system to combine cutting-edge Internet and Web server technology within a single unit. The SIGMA AIR MANAGER optimises compressor operation: It minimises power requirement by automatically selecting the most favourable machine confi guration from up to 6 compressors. The Sigma Air Manager takes advantage of modern band control to regulate to within ± 0., enabling maximum system to be reduced. This can lead to signifi cant savings, as each decrease results in a six percent reduction in energy consumption. The SIGMA AIR CONTROL basic data visualisation feature, integrated as standard in every SIGMA AIR MANAGER master controller, allows current operational data, messages and alarms to be viewed at any time via the Internet simply by using a standard browser and requires no additional software. Control Analysis Optimisation Long-term data storage and compressed air auditing is also available if required (SIGMA AIR CONTROL plus). Profibus DP 6 The internal SIGMA CONTROL compressor controller forms the basis for comprehensive system monitoring and management. Data exchange between the SIGMA CONTROL and SIGMA AIR MANAGER is carried out via the Profi bus DP interface. 6 Ethernet RS Visualisation and long-term analysis with SIGMA AIR CONTROL basic and SIGMA AIR CONTROL plus (Optional) Long-term data measurement for reporting, analysis, control and audits For targeted compressed air cost reduction Highly informative energy cost summaries Additional cost pools can be added No additional software required (system uses Internet Explorer) Visualisation via RS /Intranet/telephone network Real-time data online Rotary screw compressor With energy-saving motor for minimised energy costs Highly effi cient SIGMA PROFILE ensures more air for less energy consumption SIGMA CONTROL compressor controller Proven Siemens industrial PC Future compatible with update capability Exceptional versatility, even allows connection of external components (e.g. refrigeration dryer) Prepared for Teleservice and connection of control and communication systems (Profi bus DP) as standard with multi-function timer Compressed air management system SIGMA AIR MANAGER Refrigeration dryer Ensures quality, dry compressed air Condensate-free compressed air, C dew point SECOTEC cycling control enables up to 90 % energy savings Air filters For clean compressed air Minimal drop Centrifugal separator Consistent degree of separation Air receiver Galvanised both internally and externally as per DIN Long service life Condensate drain Automatic electronic-controlled condensate drain Unrivalled reliability No compressed air losses Oil / water separation system Treats compressor condensate Complies with applicable water regulations Approved by the Berlin Structural Engineering Institute Saves disposal costs Air main charging system Treated compressed air even when network is depressurised Signifi cantly reduced leakage losses -9

11 Premium quality, precision machined Precision milling and grinding The SIGMA PROFILE rotors are machined on CNC profi le grinders to an accuracy of one micron. Continuous quality control Precision machining tolerance inspection via state-of-the-art -D coordinate measuring equipment ensures consistent product quality and component characteristics. Research and development Ongoing research and development help maintain and extend its competitive edge. is dedicated to producing maintenance-friendly compressed air equipment of the highest quality to provide maximum reliability and effi ciency. Detailed inspection Each rotor pair undergoes detailed inspection for fi tting accuracy and interplay. Meticulous assembly All airends and compressor packages are assembled to the highest standards by 's qualifi ed specialists in accordance with 's Quality Management System. Environmentallyfriendly powder coating screw compressor enclosures feature a highly resilient and durable powdercoated surface. Subjected to a specialised 0 C treatment process, the topcoat is corrosion- and scratch-resistant and meets the toughest demands. Research and Development Centre Flexible machining centres Modern machining centres installed in specially air conditioned rooms produce the rotors and casings for airends. Quality management to ISO 900 ensures unrivalled product quality. Comprehensive testing Effi cient and reliable rotary screw compressors are the result of thorough production and quality assurance. Before delivery, every compressor has to undergo comprehensive testing, during which all mechanical and electrical inspection results are recorded.

12 Expert advice and professional customer service SIGMA AIR SERVICE Optimised air supplies After carrying out a computer-aided Air Demand Analysis (ADA), we will quickly determine your business s compressed air demand and provide an exact itemised air-cost analysis. With help from 's Energy Saving System (KESS), the ADA data forms the basis for determining a cost-optimised air supply system. Global service and advice is represented throughout the world by in-country subsidiaries and qualifi ed partners. No matter where, our customers can rely on fast and dependable customer support. Worldwide Teleservice TELECARE, a cost-saving service solution based on global networking and data communication, enables remote diagnosis and demandoriented maintenance. The service provides improved availability and optimised overall air supply effi ciency. Outstanding customer service Our goal is total customer satisfaction, which is why we have installed a worldwide service network providing global customer support. Expert service technicians and engineers are available throughout the world to give fast, reliable help where you need it, when you need it. Certified Quality Management System s QM system to DIN/ ISO 900 is under constant development to ensure our high standards now and in the future. SIGMA AIR UTILITY "SIGMA AIR UTILITY" Just buy the air you need. Now you can buy compressed air at a fi xed price per unit, just like electricity, or any other utility. Genuine parts s service personnel use only genuine maintenance and spare parts with proven long-term quality to ensure unrivalled reliability and long service life. Only Kaeser original parts guarantee tested quality. -

13 More and more users choose Tunnelling and water pollution protection Diesel-powered MOBILAIR compressors are as economical as they are versatile. They are used in a wide range of applications, such as supplying air for tunnel construction projects (e.g. the Cologne city transit tunnel) or for oil booms used for oil spill containment in harbours. Trade and industry The majority of industrial compressed air requirements are met by rotary screw compressors, which are also being increasingly used in trade and workshop applications. screw compressors with SIGMA PROFILE rotor airends refl ect this growing trend, as more than 00,000 of these economical and reliable systems are currently in service throughout the world. PET bottle production has developed a remarkably economical system solution for this growing fi eld of application. The SIGMA PET AIR bottle production system comprises a low stage (rotary screw compressor, control air), a high stage (booster, blow moulding) and effi cient refrigeration drying. In addition to outstanding system performance, air users benefi t from low investment and operating costs. Pressure and vacuum applications rotary blowers with OMEGA PROFILE are used in / vacuum applications for drying, aerating waste water clarifi ers, conveying powder or granular material, cleaning by suction, inspection and packaging. Dust evacuation, packaging, filtration rotary screw vacuum packages with the special vacuum airend are just as much at home evacuating, testing, drying, and degassing as they are for fi ltration or fi lling bottles and tubes. These units are also equipped with the advanced PC-based SIGMA CONTROL compressor controller. -5

14 Rotary screw compressors with V-belt drive (to ) Max. operating FAD*) overall package SX SK series SX m³/min Motor rated power Dimensions W x D x H mm Sound level **) db(a) Weight kg. 6 x 669 x Max. operating FAD*) overall package m³/min Air receiver volume l Motor rated power SX series receiver mounted SX Dimensions W x D x H mm Sound level **) db(a) Weight 0. 0 x 70 x kg Working CSDX HSD series CSDX 7 FAD*) overall package m³/min Max. operating Motor rated power Dimensions W x D x H mm Sound level **) db(a) Weight x 5 x kg SX x 669 x SX x 70 x CSDX x 5 x SX x 669 x SX x 70 x DSD x 70 x SM 9 SM SM SK SK Rotary screw compressors with : drive (to 50 ) ASD ASD 7 ASD 7 ASD 57 BSD 6 BSD 7 BSD CSD CSD CSD Working ASD CSD series x 76 x x 76 x x 76 x x 70 x x 70 x FAD*) overall package m³/min Max. operating Motor rated power ASK series ASK 7 ASK ASK x 70 x x 70 x x 70 x Dimensions W x D x H mm Sound level **) db(a) Weight.5 50 x 9 x x 9 x x 9 x x 9 x x 05 x x 05 x x 05 x x x x x x x kg DSD 7 DSD 0 DSD DSDX DSDX x 70 x x 70 x x 70 x x 90 x x 90 x 00 ESD x 77 x ESD 0 ESD ***) 7 7 ***) x 77 x x 77 x ESD x 77 x ESD FSD 7 FSD 57 HSD x 77 x x 77 x x 77 x Rotary screw compressors with V-belt drive (to 50 ) GS HS series GS 650 HS 690 HS x x x 0 x x 0 x x 0 x *) Performance data to ISO 7: 996, Annex C; **) Sound level to PNNTC. at m distance, free-fi eld measurement *) Performance data to ISO 7 : 996, Annex C; **) Sound level to PNNTC. at m distance, free-fi eld measurement ***) At high fan speed 6-7

15 Rotary screw compressors with refrigeration dryer (to ) Working AIRCENTER Series Aircenter Aircenter Aircenter 6 Aircenter 9 Aircenter Aircenter Aircenter Aircenter AIRTOWER Series Airtower Airtower Airtower 6 FAD*) overall package m³/min Max. operating Motor rated power Dryer power consumption Pressure dew point C Pressure receiver volume l Dimensions W x D x H mm Sound level **) db(a) Weight. 0.5 R a x 65 x R a x 65 x R a x 65 x R a x 00 x R a x 00 x R a x 00 x R a 50 0 x 795 x R a 50 0 x 795 x R a - 60 x 77 x R a - 60 x 77 x R a - 60 x 77 x 66 0 kg Rotary screw compressors with refrigeration dryer (to ) Working ASK T DSD T series ASK 7 T ASK T ASK 5 T ASD T ASD 7 T ASD 7 T ASD 57 T BSD 6 T BSD 7 T BSD T CSD T CSD T FAD*) overall package m³/min Max. operating Motor rated power Dryer power consumption Refrigerant Refrigerant Pressure dew point C Dimensions W x D x H mm Sound level **) db(a) Weight 0.6 R a 0 x 0 x R a 0 x 0 x R a 0 x 70 x R a 50 x 9 x R a 50 x 9 x R a 50 x 9 x R a 50 x 9 x R a 00 x 05 x R a 00 x 05 x R a 00 x 05 x R a 00 x x R a 00 x x kg CSD T R a 00 x x SM T SK T Series SM 9 T SM T R a - 60 x 7 x R a - 60 x 7 x CSDX 7 T CSDX 6 T R a 600 x 5 x R a 600 x 5 x SM T SK T SK T R a - 60 x 7 x R a - 5 x 70 x R a - 5 x 70 x DSD T R a 00 x 70 x DSD 7 T DSD 0 T DSD T R a 00 x 70 x R a 00 x 70 x R a 00 x 70 x ***) 50 *) Performance data to ISO 7 : 996, Annex C; **) Sound level to PNNTC. at m distance, free-fi eld measurement *) Performance data to ISO 7 : 996, Annex C; **) Sound level to PNNTC. at m distance, free-fi eld measurement ***) At high fan speed -9

16 Rotary screw compressors with Sigma Frequency Control (to ) Modular rotary screw compressors with Sigma Frequency Control (SFC) and refrigeration dryer (to ) Max. operating FAD range*) overall package at Max. operating m³/min Pressure range min max Motor rated power Min. bandwidth Speed range min. max. rpm Frequency range min max Hz Dimensions W x D x H mm Sound level **) db(a) Weight kg Working FAD range* Complete unit at working m³/min Pressure range min. max. Motor rated power Speed range min. max. rpm Frequency range min. max. Hz Dryer power consumption Refrigerant Pressure dew point C Dimensions W x D x H mm Sound level **) db(a) Weight kg SM SFC CSDX SFC Series SM SFC SK SFC ASK SFC ± 0. ± 0..5 ± x 76 x x 70 x x 50 x AIRCENTER SFC series AIRCENTER SFC AIRCENTER SFC SM T SFC DSD T SFC Series SM T SFC R a 60 x 00 x R a 0 x 795 x R a 60 x 7 x ASD SFC ASD 7 SFC ASD 7 SFC BSD 7 SFC CSD SFC CSD SFC CSD SFC CSDX 7 SFC CSDX 6 SFC DSD SFC FSD SFC Series ± 0. ± 0. 5 ± 0. 7 ± 0. 5 ± ± ± ± ± x 9 x x 9 x x 9 x x 05 x x x x x x x x 5 x x 5 x SK T SFC ASK T SFC ASD T SFC ASD 7 T SFC ASD 7 T SFC BSD 7 T SFC CSD T SFC CSD T SFC CSD T SFC R a 5 x 70 x R a 0 x 50 x R a 50 x 9 x R a 50 x 9 x R a 50 x 9 x R a. R a. R a. R a 00 x 05 x x x x x x x DSD SFC ± x 70 x DSD 7 SFC DSD 0 SFC DSD SFC DSDX SFC DSDX 0 SFC ESD 5 SFC ± 0. ± 0. ± 0. ± ± ± x 70 x x 70 x x 70 x x 95 x 00 5 x 95 x 00 7 (79***) 7 (79***) x x CSDX 7 T SFC CSDX 6 T SFC R a. R a DSD T SFC R a DSD 7 T SFC DSD 0 T SFC DSD T SFC R a.5 R a.5 R a 600 x 5 x x 5 x x 70 x 90 x 70 x 90 x 70 x 90 x 70 x ***) 0 ESD SFC ± x x FSD 57 SFC ± x 77 x *) Performance data to ISO 7 : 996, Annex C; **) Sound level to PNNTC. at m distance, free-fi eld measurement ***) At high fan speed 0-

17 Choose the required grade of treatment according to your field of application: Air treatment using a refrigeration dryer (+ C dew point) Examples: Selection of treatment classes to ISO 57- ) Pure air and Upon cleanroom technology request Dairies, Breweries Food and semi-luxury food production Very clean conveying air, chemical plants Pure air and Upon cleanroom technology request Pharmaceutical industry Weaving machines, photo labs Paint spraying, powder coating Packaging, control and instrument air General works air, high-grade sand blasting Shot blasting Low-grade shot blasting Conveying air for waste water systems No quality requirements For air mains subject to sub-zero temperatures: Compressed air treatment with a desiccant dryer (down to -70 C dew point) Pharmaceutical industry, dairies, breweries Microchip production, optics, food and semi-luxury food production Paint spraying Pure air and cleanroom technology Process air, pharmaceuticals Photo labs Especially dry conveying air, paint spraying, fine controllers Solids Water Oil Bacteria Solids Water Oil Bacteria Pure air and Upon cleanroom technology request - - Upon request FST FD FE Upon request FST Upon request ACT FE FF FF For rotary screw compressors Other machines FST request Upon FST Upon request FE FG FD FFG ACT FD * * FB * * FC RD ED Compressor THNF DD FE ED Installation for heavily fluctuating air demand Aquamat *in refrigeration dryer, FE microfilters are optional for TG to TI series dryers. Filters Air receiver DD FE ZK Filters Air receiver RD ZK Installation for heavily fluctuating air demand Compressor THNF Aquamat Explanation: THNF = Bag filter Cleans dusty and heavily contaminated intake air ZK = Centrifugal separator Separates accumulating condensate ED = Eco Drain Electronic level-controlled condensate drain FB = Pre-filter FC = Pre-filter FD = Particulate filter (attrition) FE = Micro-filter Separates aerosol oil and solid particles FF = Micro-filter Separates aerosol oil and solid particles FG = Activated carbon filter For adsorption of oil vapours FFG = Activated carbon and micro-filter combination RD = Refrigeration dryer For drying compressed air, dew point to + C DD = Desiccant dryer For drying compressed air, dew point to -70 C ACT = Activated carbon adsorber For adsorption of oil vapours FST = Sterile filter For sterile compressed air Aquamat = Condensate treatment system = Air-main charging system Contaminants: + Solids + Water/Condensate + Oil + Bacteria Degree of filtration: Class ISO 57- Solid particles ) Humidity ) Max. particle size μm Max. particle Pressure dew concentration (x = liquid water point mg/m³ in g/m³) 0 e.g. Consult Kaeser regarding pure air and cleanroom technology Total oil content ) mg/m³ x < x < x ) to ISO 57-:99 ) to ISO 57-:00 HPC Compressed Air Systems, Victoria Gardens, Burgess Hill, West Sussex RH 9RQ Tel: 0 67 Fax: info@hpcplc.co.uk P-650HPC./0 Specifi cations are subject to change without notice