Lokotrack ST352. Lokotrack ST352 Sales Presentation
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- Laurence Moody
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1 Lokotrack ST352 The Lokotrack ST352 from Metso Minerals introduces total control and automation via Metso Minerals patented SmartScreen technology. It features three on-board product stockpile conveyors and is ideally suited for small to medium sized contractors and aggregate producers. It s high output two bearing, double deck, dual action screen box, coupled with variable track drive for complete mobility, ensures more tons per hour and consequently lower production costs.
2 Introduction
3 Introduction
4 Machine Specification HOPPER English Metric Hopper Capacity 9.6 yd m 3 Hopper Loading Width (Total Width Across Wing Plates) mm Hopper Loading Height Min w\o Grid mm Hopper Loading Height (min. angle) c\w Grid mm TANK CAPACITIES English Metric Hydraulic, Volume 114 gallons 431 liters Fuel, Volume 45 gallons 170 liters CONTROLS Radio Remote Control: FM Intermittent Signal RELIEF VALVE SETTINGS English Metric Screen Circuit 4050 psi 280 bar Feeder Conveyor Circuit 3475 psi 240 bar Main Conveyor Circuit 3475 psi 240 bar Product & Wing Conveyor Circuit 4050 psi 280 bar Track Circuit 3900 psi 270 bar Millcutter (Shredder) Circuit 3335 psi 230 bar Vibrating Grid Circuit 3335 psi 230 bar GRID English Metric Grid Area inc. Wing Plates 99.34ft m 2 Grid Spacing Std mm Optional Spacing s Available
5 Chassis & Track Layout Item ST352 Chassis & Track Assembly Description 1 Track Bogie consists of heavy duty channel and box section frame 2 Trackline frames see manual for details. 3 Method of design allows maximum access to Gearbox and Motor without removing Tracks
6 Grid Layout ST352 Item 1 Robust, heavy duty grid assembly Description Grid Assembly 2 Assembly easily removed if not required i.e.: When being directly fed by a conveyor 3 Individual or cassette section grid bar replacement 4 Deep grid bar retaining comb ensuring correct seating of bars 5 Variable working angle 19,25,30 Deg., C\W full rubber skirt 6 Standard bars are BOFAR type 7 Fixed wing extensions, no need to remove for transport
7 Hopper Layout ST352 Hopper assembly Item Description 1 Heavy duty channel framed hopper c/w 5mm thick plate walls 2 Up & over hinged side & rear access doors c/w support strut 3 Large, open area discharge throat on hopper providing low restriction improving material flow and even spread onto the main conveyor 4 Safety limit switch mounted on hopper jack legs for track lockout 5 Modular design
8 Feeder Conveyor specification English Metric Motor Type: Danfoss Low Speed High Torque Hydraulic Motor OMSS125 Gear: Danfoss RML :1 Belt Width mm Conveyor Length C/C mm Belt Quality: 1050mm EP400/3 4+2, 8.8M ENDLESS With Steel Reinforcement: No Belt Tensioning: Tail Pulley Drive Pulley Diameter mm Idler Angle Flat Flat Idler Spacing: mm Belt Thickness mm # Plies 3 3 Belt Speed 0-17 m/min ft/min No Of Idlers: 18 Belt Scraper: Yes
9 Feeder Conveyor Layout ST352 Feeder Belt assembly Item Description 1 Direct drive c/w High Torque gearbox 2 Flat rollers mounted on twin, interchangeable sections allowing safe and easy replacement 3 Large, 280mm dia. lagged head drum 4 Adjustable, roster mount style head drum scraper 5 Cassette style conveyor allowing easy removal for repairs or belt replacement 6 New style slatted tail drum giving increased open area between fins 7 Disc type return idlers 8 Fully rubber skirted 9 Head and drive section fully enclosed for increased safety and prevents damage to components 10 Fully rubber sealed at transfer point onto main belt eliminating spillage
10 Main Conveyor specification MAIN CONVEYOR English Metric Type: Trough Belt Conveyor Hydraulic Motor: OMT 400 Motor Type: Danfoss Low Speed High Torque Hydraulic Motor Belt Width mm Belt Speed 93 m/min mm Discharge Height: With Steel Reinforcement: No BELT QUALITY: 1050mm RO250/2 3+1_21.0Mtr ENDLESS Belt Tensioning: Tail Pulley Drive Pulley Diameter Idler Angle Idler Spacing mm 30 & Flat 30 & Flat mm No Of Idlers: 10 Troughed 2 Flat Belt Scraper: Yes Belt Plow: Yes Angle: Range
11 Main Conv. Layout ST352 Main Conv Assembly Description Item 1 Heavy duty folded 5mm thick plate construction 2 New style slatted tail drum giving increased open area between fins 3 Disc type return idlers 4 Fully rubber skirted feed section 5 Adjustable, roster mount style head drum scraper 6 Fixed pivot point on tail section allowing for much improved sealing with feeder belt 7 Easy to adjust and removable spreader plate 8 New square style 4 bolt drive mount 9 External, easy access tail drum adjustment 10 Hinged tail drum underside guard for easy access 11 Lagged head drum 12 Removable, plastic type side access panels
12 Side Conveyor Specification WING CONVEYOR English Metric Type: Trough Belt Conveyor Hydraulic Motor: OMH 400 Motor Type: Danfoss Low Speed High Torque Hydraulic Motor Belt Width mm Belt Speed 353 ft/min 108 m/min 14 9 mm 4500mm 24 With Steel Reinforcement: No Belt Quality: Standard (Short) 650mm EP400/2 3+1 RIB503_15.87Mtr Optional (Long) 650mm EP400/2 3+1 RIB503_20.04Mtr Belt Tensioning: Tail Pulley (New easy access system) Drive Pulley Diameter Idler Angle Idler Spacing 9 30 & & mm 30 & mm & 375mm No Of Idlers: 50 & 30 Troughed 2 Belt Scraper: Yes Belt Plow: Yes Angle: Range For Maint For Maint.
13 Side Conv. Layout Wing Conveyor Assemblies ST352 Description Item 1 Heavy duty, triple section conveyor that easily folds away for transport 2 New style slatted tail drum giving increased open area between fins 3 Disc type return idlers 4 New square style 4 bolt drive mount 5 New style head guards eliminate material restriction 6 Heavy duty steel beater rollers 7 External, easy access tail drum adjustment 8 Heavy duty, robust center section & pivot point 9 Easy access to tail drums for maintenance 10 Secure mount & locking pin for transport 11 No parts require removing for transport
14 Product Conveyor Specification PRODUCT CONVEYOR English Metric Type: Trough Belt Conveyor Hydraulic Motor: OMT 500 Motor Type: Danfoss Low Speed High Torque Hydraulic Motor Belt Width mm Belt Speed 305 ft/min 93 m/min mm Drive Pulley Diameter mm Idler Angle 30 Discharge Height: Can be lowered for 24 With Steel Reinforcement: No Belt Tensioning: Tail Pulley Idler Spacing & mm & 490mm No Of Idlers: 30 Belt Scraper: Yes - Rosta Mounted Belt Plow: Yes Close to Tail Pulley Angle: Range -4 For Maint. -4 For Maint.
15 Product Conveyor Layout Product Conveyor Assembly ST352 Description Item 1 Heavy duty folded plate construction 2 New style slatted tail drum giving increased open area between fins 3 Disc type return idlers 4 New square style 4 bolt drive mount 5 New style head guards eliminate material restriction 6 External, easy access tail drum adjustment 7 Lowers down for easy screen access 8 Removable, plastic type side access panels 9 Simple, 1 control operation for set up and transport as the Product conveyor is connected to the screen sub-frame 10 All hydraulic pipes routed on the inside of the conveyor frame reducing risk of damage
16 Screen Specification SCREEN Screen Area: Length Width Screen Angles - Working Eccentric Circle Size English 120. ft2 Metric 5.57m m 1.524m mm mm Screen Speed Shaft: rpm rpm Top Deck Accepts: End tensioned screen mesh End tensioned screen mesh speed harps. Actual Opening Between Decks Between Centre Pipe And Bottom Deck Crown Rubber Bearings: Bottom Deck Accepts: Number of Decks: 2
17 Screen Layout Screen & Sub-Frame assembly ST352 Description Item 1 2 Bearing, positive action 12 x 5 x 2 deck screen. Robust construction. 2 Forward & reverse operation, easily changed using PLC control system 3 Easy access, manual screen tension system allows quick mash change / replacement mm wide material impact area outside of screening zone 5 Side mounted screen media seal strips eliminating product contamination 6 Increased clearance between bottom deck mesh and underside of screen cross tube 7 In built discharge lips 8 Increased screen media camber allowing improved screen tension 9 Increased side plate height eliminating the need for extension plates 10 New style Rexroth axle piston, high efficiency motor c/w speed & rotation sensors 11 High specification SKF spherical explorer type bearings 12 Mounted on heavy duty box sub-frame Screen discharge chutes have increased angle of repose and straight sides reducing material hang up
18 Screen Tension Layout
19 EMR Engine Management & Control System
20 SmartScreen Technology 1. Radio key Fuel pump 3. Drive lights 4. Emergency stop 5. Manual valves 6. Work lights Fuel/Water Separator Indicator 8. Process ON 9. Key switch Signal horn Process OFF 12. Safety switch for conveyors 13. Display 7 13
21 ST352 PLC SmartScreen Technology via the IC300 PLC SmartScreen IC300 INTELLIGENT CONTROLLER. TOTAL PLANT CONTROL SYSTEM. ALLOWS DEFAULT SETTINGS FOR DIFFERENT APPLICATIONS. SCREEN SPEED SENSOR. ENSURES SCREEN OPERATES AT OPTIMUM RPM PROVIDING MORE RELIABLILITY, CONTINUOUS PRODUCTION & OPTIMUM SCREENING EFFICIENCY. MAIN CONVEYOR LOAD SENSOR. PROVIDES ACCURATE LOAD SENSE PRESSURE WHICH ENABLES PRECISE FEED RATES OF MATERIAL TO THE SCREEN VIA FEEDER CONVEYOR & MAIN CONVEYOR. DIAGNOSTIC FEATURE. EXCELLENT TOOL FOR SERVICE PERSONELL & OPERATORS. COMPATABLE WITH IC500 (LT INTELLIGENT CONTROLLER). SYSTEM IS SIMILAR TO EXISTING LT CONTROLLER AND CAN BE CONNECTED TO OTHER METSO (LT) PRODUCTS VIA A CABLE. BOTH PLANTS COMMUNICATE ENSURING OPTIMUM EFFICIENCY & PRODUCTION. ONE TOUCH BUTTON TO START / STOP PROCESS. EASY OPERATIONAL SYSTEM. NO NEED FOR MANUAL CONTROLS.
22 ST352 PLC SmartScreen Technology via the IC300 Control System 1. Engine rotation speed 2. Screen pressure 3. Screen running speed 4. Radio control / Drive box symbol 5. N/A 6. Fuel amount 7. Window number 8. Time 9. Screen track image ST Message field 11. Unit information (=F1) 12. Help (=F2) 13. Process options (=F3) 14. Settings (=F4) 15. Diagnostics (=F5)
23 Remote Control Stations Cable remote (Dog lead) CABLE REMOTE FOR TRACKING ON & OFF OF TRANSPORT, MANOUVERING AROUND THE JOB SITE AND OPERATING VARIOUS FUNCTIONS OF THE PLANT. AVAILABLE FUNCTIONS INCLUDE: ENGINE SHUTDOWN, ENGINE INCREASE / DECREASE RPM & TRACKING. PLUG SOCKETS LOCATED AT THE PLC, UNDER FEEDER AND REAR OF THE UNIT ENSURING TOTAL VISION FOR THE OPERATOR DURING TRACKING Wireless remote control. As per ST171 & ST348 WIRELESS REMOTE FOR TRACKING ON & OFF OF TRANSPORT, MANOUVERING AROUND THE JOB SITE AND OPERATING VARIOUS FUNCTIONS OF THE PLANT FROM THE LOADING SHOVEL / EXCAVATOR. AVAILABLE FUNCTIONS INCLUDE: GRID TIP SEQUENCE, ENABLE PROCESS, ENGINE SHUTDOWN, ENGINE INCREASE / DECREASE RPM & TRACKING. THE REMOTE SET IS FITTED WITH A SUPPORT STRAP SO THAT IT CAN BE EASILY FITTED OVER THE OPERATORS SHOULDERS WHEN IN USE. BATTERY CHARGER LOCATED NEXT TO PLC MOUNTED IN THE POWERPACK.
24 Powerpack Layout Power Pack & Hydraulic assembly ST352 6 Description Item 1 Deutz BF4M2012 turbo powered diesel engine c/w EMR 2 Variable displacement pump compatible with ST356 3 Easy access doors to engine compartment 4 Easy access to all sides of engine and hydraulic components 5 Tailor made fuel tank as per the ST171 & ST348, easily removable 6 Access port on hydraulic tank for ease of maintenance. Tank easily removable 7 All JIC pipe connections & fittings 8 Engine mounted for ease of removal with a fork lift 9 Tapered engine hood guards to eliminate material build up 10 Rubber sealed doors reducing dust & water entry 11 Intregated Hydraulic Oil Cooler mounted in front of engine 12 Hydraulic details refer to spec sheet
25 Powerpack Layout EXHAUST SILENCER RETURN FILTER HYDRAULIC TANK OIL COOLER HIGH PRESSURE FILTER
26 Powerpack Layout OIL COOLER BREATHER E-STOP LEVEL GUAGE AIR FILTER GATE VALVE & LIMIT SWITCH
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