1c Ref: 02/98. Flexcon standard expansion vessels and sealed system equipment for commercial heating and air conditioning systems.

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1 1c Ref: /9 lexcon standard expansion vessels and sealed system equipment for commercial heating and air conditioning systems

2 Introduction Under the universally known and respected name of lexcon, have the largest range of kitemarked vessels and are the only commercial vessels issued with a Certificate of Test by SI. Many years of research and development, coupled with over twenty five years of experience in the UK, have produced expansion vessels of the highest quality to give a long and trouble free life. In addition to the standard range, vessels are available up to 1, litre capacity. To complement lexcon expansion vessels, offer a full range of sealed system accessories, Europe s largest range of air separation and dirt removal equipment and the most extensive and flexible range of packaged sealed system units - all from one manufacturer. Specifying and using lexcon equipment ensures peace of mind knowing that you comply with all regulations and have a direct link with the manufacturer. Advantages Operation lexibility of system design. Most design arrangements can be used unlike open systems which impose restrictions. Architectural freedom. No special tank room and no special load bearing structures associated with open systems. efore filling the installation The diaphragm is pushed up against the vessel wall by the factory pre-set initial gas charge. The gas charge supports the pressure exerted by the static height of water above the vessel which is normally., 1. or 1. bar. Cost saving. Installation time is reduced considerably and equipment is less expensive in most cases compared with open systems. TEMP PRESSURE Longer, more efficient system life. Resulting from the virtual elimination of corrosion, and the unique rolling action of the lexcon diaphragm*. Energy saving. Under normal operating conditions a lexcon sealed system does not use any energy. On filling When the system is filled there will be a small amount of water in the lexcon vessel. TEMP Elevated temperatures. Elevated temperatures may be used with lexcon sealed systems. No freezing. Equipment is normally in a frost free area. Localised boiling. This is overcome by the system operating pressure. No pumping over. This cannot happen with a lexcon sealed system. Maintenance free. lexcon equipment does not require any routine maintenance or on site adjustment. PRESSURE At operating temperature The total system water expansion is taken up within the vessel. The pressure has risen and the diaphragm is virtually static with equal pressure on either side. TEMP PRESSURE System connection Gas charge Water from heating system lexible rubber diaphragm * The unique lexcon design ensures that the diaphragm is not stretched but will roll along its sides, making it extremely durable to give a longer life.

3 Specification Steel construction: Sizes - 11 litre: Sizes 1-1 litre: Diaphragm: Maximum vessel temperature: To.S. 1:199. Deep drawn with separate clench joint as defined in.s. 1:199. All welded lexible rubber with rolling action. 7 O C. (Suitable for systems up to 9 O C flow temperature and may be used with an intermediate vessel for higher system temperatures). Maximum working pressure: See table below. Certification APPROVED TO RITISH STANDARD S. 1:199 LICENCE NO: KM.716 lexcon expansion vessels up to and including 11 litre are kitemarked and approved by SI. Expansion vessels up to and including litre (except litre) issued with a Certificate of Test by SI. Standard range Capacity (litres) Max working pressure (bar) Gas charge (bar) Standard Other System connec -tion SP (M) Dimensions in mm. Aø Weight (Kg) Order code Quote gas charge when ordering Aø lexcon lexcon lexcon lexcon 1 lexcon 1 lexcon /" /" /" /" /" /" CST CST CST CST 1 CST 1 CST A lexcon lexcon lexcon lexcon 11 /" /" CST CST CST CST 11 A lexcon 1 lexcon lexcon lexcon lexcon lexcon lexcon CST 1 CST CST CST CST CST CST 1 Optional Range A lexcon 11 lexcon 1 lexcon lexcon lexcon lexcon lexcon lexcon CST 11 CST 1 CST CST CST CST CST CST 1 Gas charge must be stated on order. e.g. lexcon / = litre vessel with. bar gas charge. Gas charge determines the maximum working pressure. Other gas charges supplied to suit.

4 ASEPAK POWER AULT MUTE/ RESET ON / O fla RE mc o CO 1 1 vent your flexible choice in sealed system equipment Standard expansion vessel in litres C O N T R O L lexconpak C O N T R O L N O W asepak C O N T R O L N O W Presspak N E W SYSTEM OK lexfiller micro lexfiller lexfiller LEXILLER mini lexfiller N E W L E X- I L L E R lexfill er CN Standard expansion vessel in litres PAK cabinet housed packaged sealed system units Enclosed units with a space saving design to enhance the system with added security. The lexcon expansion vessel, pressurisation unit and controls are enclosed in a robust steel cabinet with display panel. No on site assembly is required. Standard sizes from litre to litre with add on modules of litre and litre. A comprehensive range of options are available. ASEPAK baseplate mounted packaged sealed system units These units are complete with lexcon expansion vessel and totally enclosed pressurisation unit all baseplate mounted. Standard sizes from litre to x 1 litre. A comprehensive range of options are available. PRESSPAK packaged sets of sealed system equipment A sealed system package which consists of a lexcon expansion vessel, a Presspak pressurisation unit and a connecting hose kit. Standard sizes from litre to x 1 litre with multiple expansion vessels if required. A range of options are available. LEXILLER MICRO pressurisation units A programmable microprocessor is used to give a high degree of control and MS compatibility. System status is indicated on the LCD read out and together with many other features make this the most advanced lexfiller pressurisation unit. LEXILLER pressurisation units Compact, totally enclosed units for sealed systems. The unique design allows complete removal of the pump assembly for ease of service. Choice of options to suit specific requirements. LEXILLER CN pressurisation units Enclosed type unit for use with lexcon expansion vessels to provide a minimum system pressure requirement. Available with a choice of options to provide an economical alternative with no sacrifice in quality. VESSELPAK domestic sealed system sets A complete set of approved equipment to provide a compact assembly of all the necessary components for a domestic sealed system. CUEXPAK An economical alternative to Vesselpaks. Standard sizes of both from litre to litre. standard range of expansion vessels or domestic central heating systems and commercial heating and air conditioning systems.the standard range is available from litre to 1 litre with expansion vessels up to and including 11 litre kitemarked and approved by SI. Larger vessels issued with a Certificate of Test by SI. Additionally, type 'M' vessels are available from litre to 1, litre, type M-P vessels from litre to litre and type 'MK' automatic compressor vessels from litre to litre. To complement this range a comprehensive choice of accessories, air separation and dirt removal equipment is available. ACCESSORIES (or specification please refer to 'Price List & Specification Guide'). Prescor safety valves. Specially designed for sealed systems with non-stick seating. Pre-set, non-adjustable with diaphragm seal and quick release knob. Maximum operating temperature 1 O C. Type Kw at bar 1/ 1 / / 6 Setting bar Inlet SP() 1/" /" 1.1/" Outlet SP() 1/" /" 1.1/" 1.1/" Prescor 'S' safety valves. Designed for larger installations with a special seating to ensure high discharge capacity. Non-stick seating, diaphragm seal and quick release lever. Maximum operating temperature 1 O C. Type 1.1/ 1.1/ Kw at bar Setting bar, or, or, or Inlet SP() 1.1/" 1.1/" " Outlet SP() 1.1/" ".1/" Safety valve funnel. or fitting to the outlet of the safety valves to give a safe atmospheric break when piping away the discharge.the funnel swivels for easy fitting. Type Inlet SP(M) 1/ 1/" 1/ x / 1/" / /" Outlet SP() 1/" /" *Larger sizes are available. lexcon pressure gauge. 6mm and mm gauge diameters. to bar range. In addition to the pressure indication, all gauges have an adjustable red pointer with a green segment to give the correct working range. System connection 6mm-1/" SP(M). mm-1/" SP(M). lexcon thermo/ pressure gauge. mm gauge diameter. to bar and O C to 1 O C. Same features as the standard pressure gauge plus the convenience of temperature indication. Incorporates self sealing pocket to enable removal without draining down. System connection 1/" SP(M). Uni-il filling loops. A complete set of fittings to meet Water ye-laws for filling systems directly from the mains. Available for manual or automatic filling. System connection 1mm/1/" SP. Connecting groups. A convenient drain cock and lockshield valve connecting components to the system. Available with or without pressure gauge. System connection 1/" SP(M). 1 bar System high and low pressure switches. Safety devices for wiring into the system controls. Use one switch for each operation. Switchpak pressure switch assembly. A set of three components to provide a convenient assembly for sealed system controls: High pressure cut out switch, low pressure cut out switch and switch assembly manifold. venting and dirt removal equipment. lexvent and lexvent Super automatic air vents. lexair centrifugal action air separators. vent micro-bubble air separators. vent Clean air separators with dirt chamber. lexcon type A-S dirt interceptors bar O C 1 1

5 Sizing table for heating and air conditioning systems Calculations based on.s. 77:199 Code of Practice. Please note that multiple vessels may be used. Larger vessels and higher pressures are available from the lexcon M, M-P and MK range. Maximum working pressure at expansion vessel - safety valve setting System static height (up to) above expansion vessel System water content Total boiler rating Heating O C/71 O C Water Content Chilled water with anti-freeze Condenser water up to O C Air cond -itioning lexcon standard expansion vessel Maximum working pressure at expansion vessel - safety valve setting System static height (up to) above expansion vessel System water content Total boiler rating Heating O C/71 O C Water Content Chilled water with anti-freeze Condenser water up to O C Air cond -itioning lexcon standard expansion vessel ar Metres Kw Type ar Metres Kw Type / / / 1/ 1/ / / / / 11/ 1/ / / / / 1/1 1/1 /1 /1 /1 /1 11/1 1/1 /1 /1 /1 /1 /1 /1. /1. /1. 11/1. 1/1. /1. /1. /1. /1. /1. 1/1. 1/ / / / / / 1/ /1 /1 /1 /1 /1 1/1. /1. /1. /1. /1. /1. 1/ / / / / / 1/ 1/. /. /. /. /. /. 1/. /1. /1. /1. /1. / / / / / /. /. /. /. /. 1/. / / / / / 1/ 6

6 asic calculation Vessel Size = System Water Content x Coefficient of Expansion Expansion Vessel Efficiency Expansion vessel efficiency (VE) Expansion coefficient Coefficient of Expansion (water with no additives) O Centigrade VE = Max. Pressure - Min. Pressure Max. Pressure * Please note units must be in absolute units (gauge pressure + 1 bar). Maximum pressure = Maximum working pressure at the expansion vessel. Minimim pressure = expansion vessel gas charge (normally dependent on the system static height). *Please note the expansion vessel efficiency must not exceed the maximum stated by UK Ltd. Sizing charts have taken this into consideration. Example (asic Sizing) System Water content = 1 litres. Static height = 1 metres. Temperature = O C. Maximum working pressure = bar. Expansion vessel sizing (Gas charge 1 bar). - VE = =. Coefficient of expansion =. 1 x. Expansion vessel size = = 6 litres.. (Use the nearest higher size. e.g. lexcon /1). Heating and air conditioning systems - lexcon standard expansion vessels. Sizing to.s. 77 (Heating and Air Conditioning Systems up to bar). Use the following criteria for calculations: Water content = system water content + 1%. Coefficient of expansion = use system highest temperature (not mean temp). Maximum pressure = safety valve setting -. bar. (e.g. for bar safety valve maximum pressure =.7 bar). Minimum pressure = expansion vessel gas charge +. bar. (.7 bar minimum). (Note when sizing for chilled water systems use the ambient temperature as the maximum and double the expansion coefficient if anti-freeze is used - it is assumed that a pressurisation unit is being used). Systems above bar. The maximum pressure = safety valve setting - 1%. Systems operating at above 1 O C. (Medium Temperature Systems). The minimum pressure = static height + anti flash margin. (Static height is the vertical height above expansion vessel). (Anti-flash margin of 11 O C is recommended in the standard). A lexcon VSV intermediate vessel may be required. Contact UK Ltd for details. 7

7 Schematic commercial system details lexvent Super automatic air vent Prescor safety valves Pumps vent de-aerator lexvent Super automatic air vents LTHW sealed system High/low pressure cut out switches UK Limited P.O. ox 9 Washway Lane St Helens Merseyside WA1 6E Tel: ax: oiler oiler Uni-il filling loop Water supply = unnel = Lockshield valve = Drain cock lexfiller pressurisation unit lexcon expansion vessel (multiple vessels may be used) REGISTERED IRM NATIONAL ACCREDITATION O CERTIICATION ODIES lexvent Super automatic air vent MTHW sealed system S EN ISO 91 Certificate No: M 19 Pumps Prescor safety valves lexvent Super automatic air vents High/low pressure cut out switches vent de-aerator oiler oiler Water supply Uni-il filling loop = unnel = Lockshield valve = Drain cock lexfiller pressurisation unit lexcon VSV intermediate vessel lexcon expansion vessel (multiple vessels may be used) lexvent Super automatic air vent lexvent Super automatic air vent Chilled water sealed system High/low pressure cut out switches To system controls = unnel = Lockshield valve = Drain cock The diagrams illustrated are schematic only and do not constitute system design. Prescor safety valve Chiller = unnel = Lockshield valve = Drain cock Prescor safety valve Condenser Pump Pump vent de-aerator Cooling tower vent de-aerator lexvent Super automatic air vent lexcon expansion vessel (multiple vessels may be used) lexcon expansion vessel (multiple vessels may be used) Uni-il filling loop lexfiller pressurisation unit Condenser water sealed system To system controls Water supply High/low pressure cut out switches Water supply Uni-il filling loop lexfiller pressurisation unit Regulations and Standards covering Sealed System Equipment: S. 1 Expansion Vessel. S. 77 Code of Practice. S. 66 Installation of Gas ired oilers 6Kw to Mw. HSE-PM Guidance Document. Water ye-laws. *HSE Pressure Systems and Transportable Gas Container Regulations. *lexcon expansion vessels do not require any routine inspection or checking under the written scheme of examination. UK Limited reserve the right to alter specification and design without prior notice.

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